Air recirculating surface cleaning device

Abstract

A fluid recirculating cleaning device includes an exhaust port defining an exhaust port longitudinal axis, a fluid source end and an exhaust end defining a first cross-sectional area. A suction port includes a suction port longitudinal axis, a fluid exit end and a fluid entrance end defining a second cross-sectional area greater than the first cross-sectional area. The suction port includes a second outer surface that extends from the entrance end toward the fluid exit end. A vacuum blower motor sucks fluid in through the suction port to create fluid flow away from the vacuum motor and toward the exhaust port exhaust end. The exhaust port exhaust end is recessed from the suction port fluid entrance end and the two ports are located with respect to one another so that fluid flow from the exhaust port will be effectively drawn into the suction port.

Description

BACKGROUND OF THE INVENTION

[0002] The present invention relates generally to air recirculating type surface cleaning devices, in which the recirculated air flow may be used to remove debris and/or moisture from the cleaning surface.

[0003] It is known to provide a recirculating type floor cleaning or drying apparatus in which at least some of the exhaust air stream is recirculated through a suction air stream. In U.S. Pat. No. 3,964,925, to Burgoon, an apparatus for cleaning carpets is disclosed having an exhaust air nozzle located near the vacuum nozzle. The device disclosed in Burgoon utilizes the heated exhaust air (from the vacuum motor) to aid in drying floor coverings. The exhaust air nozzle or opening of Burgoon, if provided, includes a moveable rear wall that pivots about a hinge. Burgoon also states that “the exhaust air nozzle can be eliminated.”

[0004] In U.S. Pat. No. 4,884,315, to Ehnert, a closed circuit vacuum apparatus having an air recirculation duct is disclosed. Ehnert discloses a device in which the recirculation air passes through the carpet to provide a pneumatic agitation process.

[0005] In U.S. Pat. No. 5,457,848, to Miwa, a recirculating type cleaner is disclosed having a dust collecting port including a suction port and an outlet in which downstream flow of a fan is recirculated, discharged through the outlet, and drawn into the suction port. Several devices said to be prior art are also discussed in Miwa. FIGS. 1A and 1B of the Miwa patent show a rotary brush and a rotating vibrator device, respectively, in the exhaust stream adjacent to the suction line. Miwa FIG. 1E shows an exhaust line adjacent to a much larger suction area. Miwa FIGS. 1C and 1D disclose a suction compartment surrounded on at least two sides by exhaust lines, where the exhaust is discharged at an angle in Miwa FIG. 1C. Miwa FIGS. 2B and 2C disclose prior art recirculating type cleaners with valves for diverting a portion of the air flow so that the recirculation may be less than 100%. FIGS. 3A and 3B of Miwa show a recirculating type cleaner having a central jet nozzle terminating at an outlet for discharging recirculating flow. A dust collecting head includes a suction port that surrounds the nozzle outlet.

[0006] In U.S. Pat. No. 5,392,492, to Fassauer, an air-floated vacuum cleaner is disclosed that includes an impeller and an agitator below the impeller. Air to lift this device is provided through a plurality of air inlet openings and discharged under pressure by a second air impeller and eventually to the surface of the floor.

[0007] In U.S. Pat. No. 3,268,942, to Rossnan, a suction cleaning nozzle is disclosed that utilizes the exhaust air from the machine discharged through a plurality of finger-like air directing tubes to comb and set up the carpet so that the suction action can remove the dust and dirt from the pile and the base of the floor covering.

[0008] In U.S. Pat. No. 5,553,347, to Inoue, et al., an upright floating vacuum cleaner is disclosed having a central exhaust surrounded by a suction air inlet port.

[0009] Although it's known to utilize exhaust air to assist in drying and debris removal from floor coverings in a recirculating cleaner, there exists a need for an air recirculating type cleaning device that utilizes the collective energy of both the exhaust and suction lines to obtain superior results in less time and that conserves energy resources in the process.

SUMMARY OF INVENTION

[0010] The present invention recognizes and addresses the foregoing considerations, and others, of prior art constructions and methods. Accordingly, it is an object of the present invention to provide a novel cleaning and drying device.

[0011] It is also an object of the present invention to utilize the combined energy in the exhaust line and the suction line of a recirculating type vacuum cleaner to significantly increase the suction in the suction line and the air flow across the cleaning surface and into the suction port.

[0012] It is another object of the present invention to utilize the heat from the vacuum motor and heat generated by a unique synergy created between the exhaust and suction ports due to their novel configuration and orientation with respect to each other to thoroughly and quickly dry surfaces and to remove debris quickly and efficiently.

[0013] It is a still further object of the present invention to facilitate the effectiveness of a recirculating cleaning device by focusing the exhaust air at the point where the suction line can immediately remove particles and dust that are dislodged from the very base ends of the carpet fibers and web.

[0014] Another object of the present invention is to significantly increase the overall suction power of a recirculating type vacuum unit so that air, moisture, and debris is sucked into the suction line from several, if not all, directions, rather than being blown away from the cleaning device by the exhaust air stream.

[0015] Another object of the present invention is to provide an adjustable mechanism for controlling the diversion of at least a portion of the exhaust port airflow.

[0016] Another object of the present invention is to provide various mechanisms for causing increased and/or modified vibration of the vacuum housing and thus the cleaning surface, specifically carpet fibers, to assist in removing dust, debris, and/or moisture.

[0017] Another object of the present invention is to increase the suction power of a recirculating type vacuum unit without increasing energy use from the vacuum motor.

[0018] Another object of the present invention is to provide a vacuum cleaning unit that provides increased suction without the vacuum nozzle and housing being sucked downward toward the cleaning surface, permitting an operator to move the vacuum unit across the cleaning surface with less effort via a gliding effect.

[0019] Another object of the present invention is to provide a vacuum unit with a reduced number of moving parts and thus a reduced maintenance schedule and a longer useful life.

[0020] Another object of the present invention is to provide a highly effective yet low cost vacuum unit.

[0021] Another object of the present invention is to provide a vacuum unit that can vacuum dust, debris, and moisture from clothes, curtains and other structurally movable surfaces without sucking the material to be cleaned into the vacuum unit.

[0022] Another object of the present invention is to provide a vacuum unit that can remove dust, debris, and moisture from an animal's hair without sucking the animal's skin into the unit.

[0023] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate one or more embodiments of the invention and, together with the description serve to explain the principles of the invention.

[0024] Some of these objects are achieved by providing a fluid recirculating cleaning device having an exhaust port defining an exhaust port longitudinal axis. The exhaust port has a fluid source end and an exhaust end defining a first cross-sectional area. A suction port includes a suction port longitudinal axis, a fluid exit end and a fluid entrance end defining a second cross-sectional area that is greater than the first cross-sectional area. The suction port defines a second outer surface that extends from the entrance end toward the fluid exit end. A vacuum blower motor is disposed between the exhaust and suction ports for creating fluid flow away from the vacuum motor and toward the exhaust port exhaust end. The vacuum blower sucks fluid in through the suction port fluid entrance end. The exhaust port exhaust end is recessed from the suction port fluid entrance end, and the exhaust and suction ports are located with respect to one another so that fluid flow from the exhaust port will be effectively drawn into the suction port.

[0025] In one embodiment, the exhaust port longitudinal axis and the suction port longitudinal axis are angled with respect to a bisecting axis. The exhaust port longitudinal axis and the suction port longitudinal axis may be separated by an angle of approximately 25 degrees. In one preferred embodiment, the fluid from the exhaust port exhaust end is discharged toward and impinges upon the second outer surface. In one preferred embodiment, the second cross-sectional area is approximately four times greater than the first cross-sectional area. In one embodiment, the exhaust port longitudinal axis is generally parallel to the suction port longitudinal axis. The first and second cross-sectional areas may be rectangular.

[0026] In one embodiment, the exhaust port and the suction port are dimensioned and configured so that the fluid flow out of the exhaust port creates a low pressure zone immediately in front of the suction port fluid entrance end. In some embodiments, the exhaust port and the suction port are dimensioned and configured so that the suction power in the suction port is at least two times what it would be when the exhaust and suction ports are separated.

[0027] In one embodiment, the exhaust port longitudinal axis is angled with respect to a vertical axis that generally bisects the exhaust port longitudinal axis and the suction port longitudinal axis. In one preferred embodiment, the exhaust port defines a first generally rectangular cross-sectional area at the exhaust end. In another embodiment, the exhaust port defines a second generally rectangular cross-sectional area proximate the fluid source end and the second generally rectangular cross-sectional area is defined at a distance of at least five times the width of the exhaust port exhaust end width from the exhaust end. In one preferred embodiment, the width of the exhaust port exhaust end is approximately 0.25 inches and the second generally rectangular cross-sectional area is equal to the first generally rectangular cross-sectional area.

[0028] In one preferred embodiment, the second cross-sectional area is at least four times greater than the first cross-sectional area, but is less than six times greater than the first cross-sectional area. In one embodiment, at least one baffle is disposed within the exhaust port proximate the exhaust port end. In another embodiment, two baffles are disposed within the exhaust port.

[0029] Still further objects of the present invention are achieved by a an air-recirculating surface cleaning device, including an exhaust port defining an exhaust port longitudinal axis that is angled with respect to a vertical axis when the air-recirculating surface cleaning device is oriented horizontally. The exhaust port has an air source end and an exhaust end defining a first generally rectangular cross-sectional area. The exhaust port defines a first outer surface that extends from the exhaust end toward the air source end. A suction port defines a suction port longitudinal axis that is angled with respect to a vertical axis when the air-recirculating surface cleaning device is oriented horizontally. The suction port has an air exit end and an air entrance end defining a second cross-sectional area that is greater than the first cross-sectional area. The suction port defines a second outer surface that extends from the entrance end toward the air exit end. A vacuum blower motor is disposed between the two ports for creating air flow away from the vacuum blower past the exhaust port air source end and toward the exhaust port exhaust end. The vacuum blower sucks air in through the suction port air entrance. The exhaust port longitudinal axis and the suction port longitudinal axis are non-parallel with respect to each other and each defines an angle of at least ten degrees with respect to the vertical axis. Air discharged from the exhaust port exhaust end impinges upon the second outer surface.

[0030] In one embodiment, the suction port second outer surface includes an inner panel disposed adjacent the exhaust port exhaust end and an outer panel disposed opposite the exhaust port. In one embodiment, the suction port inner panel and the suction port outer panel are generally parallel. In some embodiments, the suction port inner panel and the suction port outer panel are generally parallel, and the suction port longitudinal axis is generally parallel to the suction port inner panel and the suction port outer panel. In some embodiments, the exhaust port first outer surface includes an inner panel disposed adjacent to the suction port inner panel and an outer panel disposed opposite the suction port inner panel.

[0031] In one preferred embodiment, a first portion of the exhaust port inner panel forms a portion of the exhaust port exhaust end and the first portion is in contact with the suction port inner panel. In one embodiment, the exhaust port inner panel and the exhaust port outer panel are generally parallel and the exhaust port longitudinal axis is generally parallel to the exhaust port inner panel and the exhaust port outer panel.

[0032] In one embodiment, at least one baffle is disposed on at least one of the exhaust port inner panel and the exhaust port outer panel. Another embodiment includes a first baffle disposed on the exhaust port inner panel and a second baffle disposed on the exhaust port outer panel. The second baffle may be disposed closer to the air source end of the exhaust port than the first baffle. In another embodiment, a rotatable paddle wheel is disposed for rotation about an axis adjacent the exhaust port outer panel.

[0033] Still further objects of the present invention are achieved by a an air-recirculating surface cleaning device having an exhaust outlet having a fluid source end and an exhaust end defining a first cross-sectional area. A suction inlet has a fluid entrance end and a fluid exit end, the suction inlet fluid entrance end defining a second cross-sectional area at the fluid entrance end that is greater than the first cross-sectional area. A filter is disposed between the suction inlet fluid exit end and the exhaust outlet fluid source end for removing debris from the fluid as the fluid moves from the suction inlet toward the exhaust outlet. One of the suction inlet and the exhaust outlet is disposed radially within the other of the suction inlet and the exhaust outlet. The suction inlet fluid entrance end and the exhaust outlet exhaust end are correspondingly shaped. The exhaust outlet and the suction inlet are located with respect to one another so that fluid flow from the exhaust outlet will be effectively drawn into the suction inlet.

[0034] In one embodiment, fluid is sucked into the suction inlet in a first direction and the exhaust outlet is disposed radially within the suction inlet. The exhaust outlet exhausts fluid in a second direction that is generally parallel to and opposite the first direction. In another embodiment, the suction inlet is disposed radially within the exhaust outlet and the suction inlet sucks air into the suction inlet fluid entrance end in a first direction and the exhaust outlet exhausts fluid in a second direction that is angled with respect to the first direction.

[0035] In another embodiment, the suction inlet and the exhaust outlet are dimensioned and configured so that the fluid flow out of the exhaust outlet creates a low pressure zone immediately in front of the suction inlet fluid entrance end to significantly increase the overall suction power of the fluid recirculating cleaning device.

[0036] In another embodiment, the suction inlet includes an inner panel and an outer panel and the exhaust outlet includes an inner panel and an outer panel. A first distance measured in a direction perpendicular from the exhaust outlet outer panel to the exhaust outlet inner panel is greater than a second distance measured in a direction perpendicular from the suction inlet outer panel to the suction inlet inner panel. In embodiment, the first distance is approximately four times as great as thei second distance. In some embodiments, the suction inlet is disposed radially within the exhaust outlet.

[0037] In one embodiment, the fluid recirculating cleaning device is a hand-held device that includes a handle for orienting the suction inlet fluid entrance end to clean above and below a user's head.

[0038] In one embodiment, the suction inlet defines a generally circular shape at the fluid entrance end. The suction inlet may include an outer surface outer panel that at least partially defines the exhaust outlet inner panel, and the suction inlet outer panel and the exhaust outlet inner panel may be parallel with respect to each other.

[0039] Still further objects of the present invention are achieved by an air recirculating cleaning device having an exhaust port defining an exhaust end and a fluid source end. The exhaust port exhaust end defines a first cross-sectional area. A suction port has a fluid entrance end and a fluid exit end, the suction port fluid entrance end defining a second cross-sectional area at the fluid entrance end that is greater than the first cross-sectional area. A vacuum blower motor is disposed between the exhaust and suction ports for creating air flow away from the vacuum blower toward the exhaust end. The vacuum blower sucks air in through the suction port air entrance. The suction port fluid entrance end and the exhaust port exhaust end are correspondingly shaped, and the exhaust port and the suction port are located with respect to one another so that fluid flow from the exhaust port will be effectively drawn into the suction port.

[0040] In some embodiments, the exhaust port includes a central panel disposed between a right side panel and a left side panel and the suction port includes at least one outer panel and at least one inner panel. The exhaust port defines a first distance between the central panel and the right side panel, and the suction port defines a second distance between the at least one outer panel and the at least one inner panel that is greater than the first distance. In one embodiment, the first distance is approximately one-half the second distance. In one embodiment, the first distance is approximately one-quarter of an inch.

[0041] In one embodiment, at least a portion of the central panel extends further toward the surface to be cleaned than the left side panel and the right side panel. The exhaust port may include a left side central panel and a right side central panel and a right side outer panel and a left side outer panel. The suction port may include at least one outer panel and at least one inner panel, and the exhaust port left side central panel and the right side central panel may be separated by a distance of at least one inch. A forward end of at least one of the left side central panel and the right side central panel may extend past a forward end of the exhaust port right side outer panel and the exhaust port left side outer panel.

[0042] In one embodiment, a roller brush is disposed for rotation about an axis between the left side central panel and the right side central panel. In one embodiment, the suction port includes a first suction port and a second suction port, and the cleaning device includes at least one movable valve disposed in at least one of the first suction port and the second suction port and is configured to permit the valve to at least partially block flow between at least one of the first suction port and the second suction port and the vacuum blower motor.

[0043] In some embodiments, the exhaust port includes a first exhaust port and a second exhaust port, and the cleaning device includes a movable valve disposed in the exhaust port and configured to at least partially block flow between the vacuum blower motor and at least one of the first exhaust port and the second exhaust port.

[0044] Other objects, features and aspects of the present invention are discussed in greater detail below. The accompanying drawings are incorporated in and constitute a part of the specification, and illustrate one or more embodiments of the invention. These drawings, together with the description, serve to explain the principles of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] A full and enabling disclosure of the present invention, including the best mode thereof directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended drawings, in which:

[0046] FIG. 1 is a perspective view of a recirculating vacuum cleaner in accordance with an embodiment of the present invention;

[0047] FIG. 2 is a partial perspective view of an alternative recirculating vacuum cleaner in accordance with an embodiment of the present invention;

[0048] FIG. 3 is a diagrammatic view showing operation of the recirculating vacuum cleaner of FIG. 1;

[0049] FIG. 4 is a diagrammatic view showing operation of a recirculating vacuum cleaner having a fluid supply tank in accordance with an embodiment of the present invention;

[0050] FIG. 5 is a diagrammatic sectional view of a hand held recirculating vacuum cleaner in accordance with an embodiment of the present invention;

[0051] FIG. 6 is a diagrammatic sectional view of a hand held recirculating vacuum cleaner in accordance with an embodiment of the present invention;

[0052] FIG. 7 is an enlarged view of the recirculating vacuum cleaning nozzle of FIG. 5;

[0053] FIG. 7A is a bottom view of the recirculating vacuum cleaning nozzle of FIG. 7 showing a circular embodiment;

[0054] FIG. 8 is an enlarged view of the recirculating vacuum cleaning nozzle of FIG. 6;

[0055] FIG. 9 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0056] FIG. 10 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0057] FIG. 11 is an enlarged diagrammatic sectional view of a recirculating vacuum cleaning nozzle in accordance with an embodiment of the present invention;

[0058] FIG. 12 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0059] FIG. 13 shows the vacuum nozzle of FIG. 10 in use with a carpeted surface;

[0060] FIG. 14 shows the vacuum nozzle of FIG. 9 in use with a carpeted surface;

[0061] FIG. 15 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0062] FIG. 16 is a front view of the vacuum nozzle of FIG. 15;

[0063] FIG. 16A is a cross-sectional view taken along line 16-16 of FIG. 15;

[0064] FIG. 16B is a cross-sectional view similar to FIG. 16A of an alternative embodiment;

[0065] FIG. 17 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0066] FIG. 18 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0067] FIG. 19 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0068] FIG. 20 is an enlarged diagrammatic view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0069] FIGS. 21-23 are enlarged diagrammatic views of recirculating vacuum nozzles having valve closures in accordance with other embodiments of the present invention;

[0070] FIG. 24 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with an embodiment of the present invention;

[0071] FIG. 25 is an enlarged diagrammatic sectional view of a recirculating vacuum nozzle in accordance with another embodiment of the present invention;

[0072] FIGS. 26-28 illustrate various embodiments of the vacuum nozzle of FIG. 25;

[0073] FIG. 29 is a diagrammatic view of a suction port of a vacuum nozzle used in manometer testing of the present invention;

[0074] FIG. 30 illustrates a perspective view of a solitary suction nozzle and air-flow into the same;

[0075] FIG. 31 illustrates a perspective view of a suction nozzle and an exhaust nozzle adjacent to each other and air-flow into and out of each nozzle when the nozzle ends are even with each other;

[0076] FIG. 32 is a plan view of the nozzles of FIG. 31 showing air-flow into and out of each nozzle;

[0077] FIG. 33 is a side view of the nozzles of FIG. 31 showing the changing air flow out of the exhaust nozzle and into the suction nozzle as the exhaust nozzle is moved rearward with respect to the suction nozzle;

[0078] FIG. 34 is a side view of the nozzles of FIG. 31 showing the changing air flow out of the exhaust nozzle and into the suction nozzle as the exhaust nozzle is moved rearward with respect to the suction nozzle at the critical point where the novel vacuum concepts of the present invention are initiated;

[0079] FIG. 35 is an enlarged diagrammatic sectional view of a recirculating vacuum and a roller brush in accordance with an embodiment of the present invention;

[0080] FIG. 36 is an enlarged diagrammatic sectional view of a recirculating vacuum and a roller brush in accordance with another embodiment of the present invention;

[0081] FIG. 37 is an enlarged diagrammatic sectional view of a recirculating vacuum and a vibration creating device in accordance with an embodiment of the present invention;

[0082] FIG. 38 is a diagrammatic view of a recirculating type vacuum cleaning device showing the testing points utilized in Venturi meter testing to determine the increased suction capability of the present invention;

[0083] FIG. 39 is a side view of a vacuum nozzle which could be used with the present invention;

[0084] FIG. 40 is a side view of a vacuum nozzle which could be used with the present invention;

[0085] FIG. 41A is a side cross sectional view of a vacuum nozzle having an agitator and moving in a first direction according to an embodiment of the present invention;

[0086] FIG. 41B is a side cross sectional view of the vacuum nozzle of FIG. 41A moving in an opposite direction;

[0087] FIG. 42 is a side cross sectional view of a vacuum nozzle having multiple agitators according to an embodiment of the present invention; and

[0088] FIG. 43 is a side cross sectional view of a recirculating vacuum nozzle having agitators according to an embodiment of the present invention.

[0089] Repeat use of reference characters in the present specification and drawings is intended to represent same or analogous features or elements of the invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0090] Reference will now be made in detail to presently preferred embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.

[0091] Referring to FIG. 1, an upright recirculating floor cleaner or vacuum unit 10 is illustrated. Vacuum unit 10 includes a base portion 12, an upright section 14, and a handle 16.

[0092] FIG. 2 illustrates another air recirculating floor cleaning or vacuum unit 20. Vacuum unit 20 includes a suction hose 22, an exhaust hose 24, and wheels 29. As should be understood, a motor is contained within cleaning unit 20 and provides power to the suction and exhaust hoses.

[0093] FIG. 3 illustrates vacuum unit 10 showing wheels 26. In this embodiment, an exhaust line 53 extending from an exhaust port 52 discharges air in the direction shown by arrows 56. Two suction ports 54 and 54′ respectively located in front of and behind exhaust port 52 suck air up into suction lines 55 and 55′ in the direction shown by arrows 58. Suction line 55′ merges with suction line 55 to form one line that leads from base 12 into upright portion 14 where the suction air passes through a filter to remove debris and/or moisture. Once filtered, the suction air recirculates through a pump motor 18 and is blown out into exhaust line 53, thus repeating the recirculation process.

[0094] As shown in FIG. 4, the present invention can be utilized with (and in fact enhances the performance of) a fluid cleaning solution or water. A floor cleaning unit 30 includes a base 32, an upright housing portion 34, wheels 36, a fluid supply tank 40, and pump motor 18. The contents of tank 40 may be discharged through fluid line 43 onto the cleaning surface, and discharge of tank 40 may be controlled by a valve 41 operated by an actuation trigger or lever 42.

[0095] It should be understood that many, if not all of the various embodiments illustrated and described herein could be utilized with vacuum unit 10 with only minor modifications. For example, suction line 54′ of FIG. 3 could be eliminated as is shown and described below with reference to FIGS. 9, 10 and 12.

[0096] FIG. 5 illustrates a hand held recirculating type cleaning unit 110. Cleaning unit 110 includes a handle 112, a power switch 114, and a vacuum nozzle 120. Vacuum nozzle 120 includes exhaust port 52 and suction port 54, which may be shaped in a circular, elliptical, or other configuration. A central void or space 122 is defined inward of suction port 54. Cleaning unit 110 is powered by a motor and the recirculating air stream passes through a filter 118. Exhaust air is shown by arrows 56 and suction air by arrows 58. Arrows 57 show that exhaust air is immediately suctioned up into suction ports 54, utilizing both the energy of the exhaust and suction lines together to clean a surface area. In this case, exhaust port 52 is angled with respect to suction port 54. This angled configuration may be produced at least in part by a void space 116 defined between the two ports. In one preferred embodiment the angle between the two ports is approximately 35 degrees, the exhaust port defines a width of approximately one-quarter of an inch (0.25 inches), and the suction port is approximately one-half inch wide (0.5 inches).

[0097] By placing exhaust port 52 adjacent to suction port 54 and by controlling both the size of and relative distances between the exhaust and suction ports, the present invention produces a significantly enhanced suction force in a recirculating vacuum device. However, it should be distinctly understood that numerous configurations (including varying widths, angles, and other criteria related to the suction and exhaust ports) may be utilized in a vacuum nozzle within the scope and spirit of the present invention. For example, the “concept” (discussed below) of the present invention has been observed in a generally rectangularly shaped port nozzle, at an exhaust width of one-eighth of an inch (0.125 inches) and a suction width of one-quarter of an inch (0.25 inches), and at an exhaust width of one-quarter of an inch (0.25 inches) and a suction width of one-half inch (0.50 inches). Of course, these dimensions do not represent the maximum and minimum widths as other design dimensions could be modified. For example, the angle between the suction and exhaust lines, the distance to the cleaning surface, the power delivered by the vacuum motor, and other design parameters could be modified.

[0098] The effect produced by the present invention is hereafter referred to as the “concept.” In testing with generally rectangular shaped and separate suction and exhaust lines, one can see and hear the concept initiate as the exhaust and suction lines become properly oriented. Once the concept initiates, the overall vacuum force produced is so strong that even surrounding air, debris, and/or moisture is often sucked into the suction line (as described and illustrated below). In many embodiments of the present invention, the concept initiates when holding the device in the open air. In contrast, when the exhaust air stream is directed at a floor or another cleaning surface, the concept is even more likely to either be initiated or maintained as the exhaust air is “reflected” off of the floor and toward the suction line.

[0099] For example, with reference to FIG. 29, which illustrates the two locations A and B within a suction port used to collect test data using a manometer and with the assistance bf Clemson University, one can see that the suction produced at various points within the suction line is significantly greater “with [the] concept” in effect. An exhaust is not shown in FIG. 29, however, it should be understood that an exhaust line was disposed adjacent to the suction line to produce the concept of the present invention in conducting this testing.

[0100] Table 1 below presents the results of an “initial” manometer test and a “recheck” test conducted on the same day with the results shown in inches of water.

TABLE 1
Manometer Test Readings in Inches of water
	Location	Read-1	Read-2	Total
	Initial Test
	Concept	A	4.7	10.9	15.6
	non-Concept	A	1.1	5.3	6.4
	Concept	B	3.0	9.2	12.2
	non-Concept	B	1.5	4.7	6.2
	Recheck Test
	Concept	A	4.5	10.6	15.1
	non-Concept	A	1.5	4.7	6.3
	Concept	B	4.2	10.3	14.5
	non-Concept	B	1.7	4.5	6.3

[0101] This manometer testing shows the loss of air pressure when the “concept” of the present invention is in effect, thus indicating increased air velocity in the suction nozzle as well as the increased suction in the vacuum unit.

[0102] The concept is further explained below with reference to FIGS. 30-34, and also by FIG. 38 and the Venturi meter test data presented below.

[0103] A second test utilizing a Venturi meter further indicates the effect of the “concept” of the present invention. Referring now to FIG. 38, a recirculating type vacuum unit 380 includes a vacuum motor 382, a suction nozzle 384 and an exhaust nozzle 386. In this second type of testing, a Venturi meter 388 was disposed in suction nozzle 384 to measure the change in pressure between points 384-A and 384-B of suction nozzle 384. In conducting this testing, a U-shaped manometer having two ends was connected to at points 384-A and 384-B of suction nozzle 384. In an initial test conducted with suction nozzle 384 and exhaust nozzle 386 separated, the Venturi meter indicated a change in pressure between points 384-A and 384-B of approximately five and one-quarter inches of water (5.25 inches of water). In a subsequent test conducted with suction nozzle 384 and exhaust nozzle 386 aligned to produce a maximum vacuum cleaner effect (“concept” in effect), the Venturi meter indicated a change in pressure between points 384-A and 384-B of approximately 3.82 inches of water.

[0104] This decreased change in pressure between points 384-A and 384-B when the “concept” of the present invention was in effect shows that the fluid flow rate through suction nozzle 384 was optimized and streamlined. This testing was conducted under the assistance of a Professional Engineer and retired Professor of Engineering at Clemson University.

[0105] The vacuum “concept” of the present invention is further explained with reference to FIGS. 30-34. As shown in FIG. 30, a suction nozzle 302 will typically draw in air from all directions when it is free of obstructions. As shown in FIGS. 31 and 32, when an exhaust nozzle 304 is aligned parallel or at an angle in relation to suction nozzle 302 and the ends of each nozzle are even with respect to each other, the air velocity of the exhaust air at, for example point 304-A, is typically too great for the exhaust air to be drawn immediately into the suction nozzle. However, as exhaust nozzle 304 is drawn rearward (as progressively illustrated in FIGS. 32-34) so that it is recessed from the end of suction nozzle 302, exhaust air from exhaust nozzle 304 reaches a critical point where the air velocity (kinetic energy) has lessened at a point 304-A so that the exhaust air stream can now be drawn immediately toward and into suction nozzle 302 (FIGS. 33 and 34). This effect is known as the concept of the present invention. Once the concept is initiated, the velocity of the fluid flow (of air in the embodiments shown) and the suction capability will increase up to 100% in the area immediately in front of the exhaust and suction nozzles. With the concept initiated, most of the air flow from exhaust nozzle 304 will be drawn toward and into suction nozzle 302, however, as shown by an arrow 305 in FIG. 34, some of the exhausted air may pass over suction nozzle 302 and could block the suction nozzle from drawing air in from this outer side. The amount, if any, of the exhausted air that will pass over the suction nozzle is dependent upon many factors, including the particular configuration of the exhaust and suction nozzles and their proximity to a reflecting surface, for example a carpeted surface. In some embodiments, the suction nozzle appears to draw air in from all directions even absent a contributing factor such a reflecting surface.

[0106] FIG. 6 illustrates another hand held recirculating type cleaner 210. Cleaning unit 210 includes handle 112, power control trigger 114, a vacuum nozzle 130, filter 118, and a motor. Vacuum nozzle 130 includes exhaust port 52, suction port 54, which (like nozzle 120) may be shaped in a variety of configurations. A central void or space 124 is defined inward of exhaust port 52. Arrows 57 show that exhaust air is immediately sucked up into the suction line with an enhanced vacuum force as explained above.

[0107] FIGS. 7 and 8 show the vacuum nozzles of FIGS. 5 and 6, respectively, in greater detail. It should be understood that the vacuum nozzles could be utilized with any of the vacuum units of FIGS. 1-4.

[0108] As shown in FIG. 7A, vacuum nozzle 120 includes exhaust port 52 that is generally circular in shape and surrounds suction port 54. Central void 122 is inward of suction port 54. It should be understood that the bottom view of FIG. 7A may not show the exact dimensional relationship between section port 54 and exhaust port 52 since the “width” of each port, as measured and recited herein, is measured generally perpendicular to the direction of flow of air through the port, for example, as shown in FIG. 7 by arrows 56 adjacent void 116. Additionally, the extension of an outermost panel edge 51 beyond the other panels that form exhaust port 54 will cause a drawing such as FIG. 7A to show a variant relationship of exhaust and suction port widths.

[0109] Referring to FIG. 9, a recirculating vacuum nozzle 50 is illustrated. Vacuum nozzle 50 has an exhaust port 52 and a suction port 54. The direction of air flow within ports 52 and 54 is shown by arrows 56 and 58, respectively. Arrow 60 illustrates that, when the synergistic concept of the present invention is initiated, air passing out of exhaust port 52 returns immediately to suction port 54. In one preferred embodiment, exhaust port 52 and suction port 54 each define a generally rectangular cross-section of approximately six inches in length, and the exhaust port (EP) defines a width of about one-eighth of an inch (0.125 inches) and the suction port (SP) defines a width of about one-half of an inch (0.50 inches).

[0110] It is generally preferred that the exhaust port have a smaller width than the suction port and that it be offset at least slightly behind the suction line (see FIG. 10). However, as will become apparent from the disclosure below, the widths and respective configurations of the exhaust and suction lines can be varied to accommodate the particular end use of the floor cleaning device. For example, if the increased suction characteristic (or concept) of the present invention is already in effect, then the exhaust line can extend at least slightly forward of the suction line, particularly when the two lines or ports are adjacent to a floor or other surface.

[0111] Referring now to FIG. 10, another recirculating vacuum nozzle 150 having an exhaust port 52 offset behind suction port 54 is illustrated. In one preferred embodiment, exhaust port 52 is offset behind suction port 54 by one-quarter inch (0.25 inches), and each port 52 and 54 defines a generally rectangular cross-section having widths of approximately one-eighth (0.125 inches) and one-half an inch (0.50 inches), respectively. By locating the exhaust port slightly behind the suction port in this manner, the synergistic effect of the present invention is initiated without need of placing the vacuum nozzle immediately adjacent to the floor or other cleaning surface. In the embodiments illustrated in FIGS. 9 and 10, when the vacuum nozzle is placed close to the surface of the floor, air is sucked into suction port 54 from both sides of the vacuum nozzle as shown at arrows 62 and 64.

[0112] In one other preferred embodiment, exhaust port 52 may define a smaller width, for example approximately one-sixteenth of an inch (0.0625 inches) for use in removing dirt from hardwood floors, linoleum coverings, or other smooth surfaces. By decreasing the width of exhaust port 52 and by also offsetting it further in back of suction port 54, for example to approximately three-eighths of an inch (0.375 inches) behind the suction port, it is possible to remove dirt from smooth surfaces while minimizing or even eliminating blowing dirt away from the suction port. In some devices, an exhaust air purge port may be employed to direct a portion of the exhaust air so that the vacuum nozzle doesn't blow debris, for example on a hardwood floor, away as the nozzle approaches the cleaning surface. As should be understood in this, any number of mechanisms could be employed for this purpose, for example, a hinged exhaust panel or sliding filter door cover or the like. By controlling the width of the opening, the operator can control the amount of purged air from the exhaust line.

[0113] As shown in FIG. 11, another embodiment of a vacuum nozzle 250 in accordance with the present invention is illustrated. Vacuum nozzle 250 preferably forms a circular cross-section above the floor surface, but could be oblong, elliptical, or otherwise shaped. Vacuum nozzle 250 includes an exhaust port 52 and a suction port 54. Air flow in exhaust port 52 is shown by arrows 56, and air flow in suction port 54 is shown by arrows 58. In one preferred embodiment, exhaust port 52 defines a gap width of approximately one-eighth of an inch (0.125 inch) and suction port 54 has a width of approximately one-half an inch (0.50 inch). Nozzle 250 of FIG. 11 closely resembles the nozzle of FIGS. 6 and 8, however, suction outlet 54 is separated from exhaust line 52 to facilitate connection with a dual hose vacuum as shown in FIG. 2.

[0114] It should be understood that the vacuum nozzles illustrated above and below could be incorporated into either an upright type vacuum cleaner (FIGS. 1, 3, and 4) or in a hand-held cleaning device (FIGS. 5 and 6) for use on furniture, walls, curtains, clothing and other surfaces. Additionally, a hand-held embodiment could be attached to the vacuum unit of FIG. 2 to exhaust and suction hoses extending from the recirculating unit. When the vacuum nozzles of the present invention are incorporated into an upright floor cleaning device as shown in FIGS. 1, 3, and 4, the distance from the exhaust and suction ports to the surface being cleaned may be varied to accommodate and facilitate use of the device on various floor coverings, for example on hardwood floors, short carpet, or shag carpet. In one preferred embodiment, the distance from the suction line to the floor is approximately one-sixteenth of an inch (0.0625 inch).

[0115] It is also possible to provide an upright vacuum cleaner with adjustable wheels or other adjustment mechanisms, to allow the user to control the distance of the nozzle from the floor surface.

[0116] Referring now to FIG. 12, another embodiment of a vacuum nozzle 350 in accordance with the present invention is illustrated. Vacuum nozzle 350 includes exhaust port 52 and suction port 54, and air flow in each respective port is shown by arrows 56 and 58. Exhaust port 52 defines a first side panel 68 having a forward end 70. Exhaust port 52 is also bounded on its opposite side by a middle panel 72 defining a forward end 74 that is recessed behind first side panel forward end 70. Suction port 54 is defined by a second side panel 76 having a forward end 78 that extends ahead of first side panel forward end 70. The concept of the present invention is shown by arrow 62, as air is sucked into the suction port from an area outside second side panel forward end 78 and arrow 60 shows how exhaust air immediately returns to the suction port 54.

[0117] FIG. 13 illustrates the effect of the increased suction created by vacuum nozzle 150 when utilized on a carpet floor covering. As shown by arrow 62, air is sucked up from side B, but not from side A. Additionally, the air exhausted from outlet port 52 vibrates carpet fibers 80 and penetrates to the base ends of fibers 80 to a carpet web 82 to enhance the debris removal and carpet drying capabilities of the device.

[0118] Referring now to FIG. 14, vacuum nozzle 50 is illustrated above a carpet surface. As shown by arrow 60, air from exhaust port 52 vibrates carpet fibers 80 and is sucked into suction port 54, thus utilizing the synergy between the exhaust and suction lines not only to increase the suction as described above, but also to assist in dislodging and removing dirt, debris and moisture.

[0119] FIGS. 15 and 16 illustrate other embodiments of a vacuum nozzle 550 in accordance with an embodiment of the present invention. Vacuum nozzle 550 includes two adjacent interior exhaust ports 552 and 553 separated from each other by a center panel 562. Exhaust port 552 is adjacent to a suction port 554 and the two are separated by a first right side panel 566, which together with a second right side panel 568 forms suction port 554. Exhaust port 553 is adjacent to a suction port 555 and the two are separated by a first left side panel 570, which together with a second left side panel 572 forms suction port 555.

[0120] Center panel 562 defines a forward end 564 that extends beyond the forward ends of adjacent panels in one preferred embodiment by a distance (DC) of approximately one-eighth of an inch (0.125 inch). Vacuum nozzle 550 can be mounted in a floor cleaning device so that the center panel forward end 564 contacts the carpet fibers to enhance the debris removal function. The suction and exhaust ports are preferably of a generally rectangular cross-section and define widths of approximately one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in the previous embodiments. Exhausted airflow is shown at arrows 556 and suction airflow is shown at arrows 558.

[0121] As shown in FIG. 16, vacuum nozzle 550 in one preferred embodiment is approximately twelve (12) inches across as marked, and center panel forward end 564 extends ahead of the forward ends of the adjacent panels by distance DC. Exhaust airflow is shown at arrow 556 and suction airflow is shown at arrow 558.

[0122] As shown in FIGS. 16A and 16B, vacuum nozzle 550 may be configured several different ways. For example, vacuum nozzle 550′ of FIG. 16A shows that suction ports 554 and 555 may join at opposite ends to surround exhaust ports 552 and 553, which may also join at opposite ends. In vacuum nozzle 550″ of FIG. 16B, each port 552, 553, 554, and 555 defines a generally rectangular cross-section. It should be understood that FIGS. 17-23 could be designed in various other ways in addition to the designs of FIGS. 16A and 16B.

[0123] FIG. 17 illustrates another embodiment of a vacuum nozzle 650 in accordance with an embodiment of the present invention. Vacuum nozzle 650 includes two adjacent interior exhaust ports 652 and 653 separated from each other by a central cavity 663. Exhaust port 652 is adjacent to a suction port 654 and the two are separated by a first right side panel 666, which together with a second right side panel 668 forms suction port 654. Exhaust port 653 is adjacent to a suction port 655 and the two are separated by a first left side panel 670, which together with a second left side panel 672 forms suction port 655. Exhaust air from ports 652 and 653 is immediately sucked into suction ports 654 and 655 as shown by arrow 60.

[0124] Central cavity 663 is defined by a pair of center panels 661 and 662, each defining a forward end 664 of the vacuum nozzle that extends beyond the forward ends of panels 666, 668, 670, and 672. In one preferred embodiment, forward end 664 extends ahead of these panels by a distance of one-eighth of an inch (0.125 inch). Vacuum nozzle 650 can be formed such that the suction and exhaust ports are of a generally rectangular cross-section and define widths of one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in the previous embodiments, or it could include other configurations, for example an oblong, elliptical, or circular configuration.

[0125] FIG. 18 illustrates another embodiment of a vacuum nozzle 750 in accordance with an embodiment of the present invention. Vacuum nozzle 750 includes two outward exhaust ports 752 and 753 separated from each other by a central suction port 754. Central suction port 754, in this embodiment is approximately one inch wide and the exhaust ports are one-eighth of an inch in width (0.125 inch). Vacuum nozzle 750 can be formed such that the suction and exhaust ports each form a generally oblong, elliptical, or circular configuration. Exhausted air flow is shown at arrows 756 and suction air flow is shown at arrows 758.

[0126] FIG. 19 illustrates another embodiment of a vacuum nozzle 850 in accordance with an embodiment of the present invention. Vacuum nozzle 850 includes two outward exhaust ports 852 and 853 separated from each other by a central suction port 854. Central suction port 854, in this embodiment is approximately one-half inch wide and exhaust ports 852 and 853 are one-eighth of an inch (0.125 inch). Vacuum nozzle 850 can be formed such that the suction and exhaust ports each form a generally oblong, elliptical, or circular construction. The angle of inclination of exhaust ports 852 and 853 with respect to a vertical plane that passes through arrow 858 is preferably approximately 45 degrees, whereas the same angle measured on vacuum nozzle 750 (FIG. 18) for ports 752 and 753 is preferably approximately 35 degrees. However, it should be understood that numerous configurations (including varying widths, angles, and other criteria related to the suction and exhaust ports) may be utilized in a vacuum nozzle within the scope and spirit of the present invention. Exhausted air flow is shown at arrows 856 and suction air flow is shown at arrow-858.

[0127] FIG. 20 illustrates another embodiment of a vacuum nozzle 950 in accordance with an embodiment of the present invention. Vacuum nozzle 950 includes two exterior suction ports 954 and 955 separated from each other by a central exhaust port 952. Exhaust port 952 is defined by a pair of interior panels 960 and 962. Interior panel 962, together with a right side panel 966 forms right side suction port 954. Interior panel 960, together with a left side panel 970 forms left side suction port 955. A forward end 964 of interior panels 960 and 962 extends forward of respective forward ends of outer panels 966 and 970. Vacuum nozzle 950 can be mounted in a floor cleaning device so that the middle panel forward end 964 contacts the carpet fibers to enhance the debris removal function. The suction and exhaust ports are preferably of a generally rectangular cross-section and define widths of approximately one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in some previous embodiments. Exhausted airflow is shown at arrow 956 and suction airflow is shown at arrows 958.

[0128] FIG. 21 illustrates vacuum nozzle 950 with gate valves 902 and 904 defined respectively in suction ports 954 and 955. Gate valves 902 and 904 operate to ensure that only one suction port is open at one time and are preferably configured so that the suction port defined on the side of the exhaust port in the direction of travel is open. For example, when vacuum nozzle moves from right to left in FIG. 21, gate valve 904 may be open as shown. When the direction is reversed, gate valve 904 closes and gate valve 902 opens to allow suction air to pass through suction port 954. Preferably, these gate valves work together so that when one is closed the other is open. The opening and closing of gate valves 902 and 904 is controlled by any suitable method, for example by the direction of rolling of supporting wheels (FIG. 3), by an electrically controlled solenoid valve actuated by electric current from an accelerometer or by other known mechanisms for determining direction of travel.

[0129] FIG. 22 illustrates another embodiment of a vacuum nozzle 1050 in accordance with an embodiment of the present invention. Vacuum nozzle 1050 includes two adjacent interior exhaust ports 1052 and 1053 separated from each other by a central wall panel 1063. Right side exhaust port 1052 is adjacent to a suction port 1054 and the two are separated by a first right side panel 1066, which together with a second right side panel 1068 forms suction port 1054. Left side exhaust port 1053 is adjacent to a suction port 1055 and the two are separated by a first left side panel 1070, which together with a second left side panel 1072 forms suction port 1055.

[0130] Central panel 1063 may extend beyond panels 1066, 1068, 1070, and 1072 at its forward end. Vacuum nozzle 1050 can be formed such that the suction and exhaust ports are of a generally rectangular cross-section and define widths of approximately one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in the previous embodiments, or it could include other configurations. Gate valves 1006 and 1008 are defined respectively in suction ports 1054 and 1055 and are preferably configured so that when one is open, the other is closed. A third gate valve 1010 is hinged to an upper portion of central panel 1063 and operates in conjunction with gate valves 1006 and 1008 to ensure that the exhaust port is open when the adjacent suction port is open and closed when the adjacent suction port is closed. Preferably, the forward-most suction and exhaust ports are open as the device moves across a surface, for example ports 1053 and 1055 are open as nozzle 1050 moves from right to left. When this direction reverses, these ports close and ports 1052 and 1054 open.

[0131] FIG. 23 illustrates an alternative embodiment of vacuum nozzle 1050′ in which central panel 1063 is replaced with a central cavity 1065 similar to that of FIG. 17. Vacuum nozzle 1050′ can be formed such that the suction and exhaust ports are of a generally rectangular cross-section and define widths of approximately one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in the previous embodiments, or it could include other configurations, for example an oblong, elliptical, or circular construction.

[0132] It should be understood that various other types of gates or closure mechanisms could be employed to control the flow of air within the suction and exhaust lines, and further that the gates could open in either direction. For example, gate valves 904 and 902 of FIG. 21 could open and close such that the rotating end of the gate is directed toward the nozzle end of the device.

[0133] Referring also to FIGS. 35 and 36, it should be understood that a roller brush 365 could be employed with the present invention, particularly in the nozzles disclosed in FIGS. 17-19, and/or with the nozzle of FIG. 23. For example, as should be clearly understood from FIGS. 35 and 36, roller brush 365 (when used with the device of FIG. 17) would be located in void space 663. In the nozzle device of FIGS. 18 and 19, the roller brush would be located in the suction port, and in the nozzle of FIG. 23, it would be in void space 1065.

[0134] Referring also to FIG. 37, a vibration mechanism 370 is illustrated in which a cam 372 rotates to move a lever arm 374 and hammer end 376 up and down to create vibration within the vacuum housing. As should be understood, air flow through the exhaust and suction nozzles of the illustrated embodiment is shown by arrows 385. The vibration or added energy increases the vibration of the carpet fibers, thus dislodging more debris and taking in even more moisture. It should be understood that, if employed, various pivot locations “P” could be utilized within the scope of the present invention, as well as varying cam sizes to control the amount of movement of the lever arm and hammer end within the vacuum housing. The hammer end may or may not contact the cleaning surface, and may be adjustable so that, for example it could firmly tap a carpeted surface, but avoid contact with a hardwood floor surface, or vice versa. The hammer end could be covered with an elastomeric or other soft surface (not shown) to prevent damage to a cleaning surface should contact occur. In one preferred embodiment, the hammer end moves vertically approximately one inch with respect to the vacuum housing. Additionally, it should be understood that vibration mechanism 370 could be employed with other types of vacuum nozzle configurations.

[0135] FIG. 13 illustrates the effect of the increased suction created by vacuum nozzle 150 when utilized on a carpet floor covering. As shown by arrow 62, air is sucked up from side B, but not from side A. Additionally, the air exhausted from outlet port 52 vibrates carpet fibers 80 and penetrates to the base ends of fibers 80 to a carpet web 82 to enhance the debris removal and carpet drying capabilities of the device.

[0136] Referring now to FIG. 14, vacuum nozzle 50 is illustrated above a carpet surface. As shown by arrow 60, air from exhaust port 52 vibrates carpet fibers 80 and is sucked into suction port 54, thus utilizing the synergy between the exhaust and suction lines not only to increase the suction as described above, but also to assist in dislodging and removing dirt, debris and moisture.

[0137] FIGS. 15 and 16 illustrate other embodiments of a vacuum nozzle 550 in accordance with an embodiment of the present invention. Vacuum nozzle 550 includes two adjacent interior exhaust ports 552 and 553 separated from each other by a center panel 562. Exhaust port 552 is adjacent to a suction port 554 and the two are separated by a first right side panel 566, which together with a second right side panel 568 forms suction port 554. Exhaust port 553 is adjacent to a suction port 555 and the two are separated by a first left side panel 570, which together with a second left side panel 572 forms suction port 555. Center panel 562 defines a forward end 564 that extends beyond the forward ends of adjacent panels in one preferred embodiment by a distance (DC) of approximately one-eighth of an inch (0.125 inch). Vacuum nozzle 550 can be mounted in a floor cleaning device so that the center panel forward end 564 contacts the carpet fibers to enhance the debris removal function. The suction and exhaust ports are preferably of a generally rectangular cross-section and define widths of approximately one-half inch (0.50 inch) and one-eighth of an inch (0.125 inch) respectively, as in the previous embodiments. Exhausted airflow is shown at arrows 556 and suction airflow is shown at arrows 558.

[0138] It should be understood that cam 372 could cause horizontal or other directional movement of the lever arm and hammer end with respect to the vacuum housing to create vibration within the housing. Additionally, other vibration sources could be used within the scope and spirit of the present invention, for example a vibrating motor similar to that found within a hand-held therapeutic massage device or other similar device. Known mechanisms may be employed to maintain and enhance the vacuum housing structure to accommodate the added vibration, for example lock and/or elastomeric washers or the like.

[0139] FIG. 24 illustrates an angled embodiment of the present invention (having a dimensional configuration similar to that of the nozzle illustrated in FIG. 9). In this preferred embodiment, an exhaust line or port 242 and suction line or port 244 are angled approximately 25-30 degrees with respect to each other. The combination of reflected exhaust air from the right side exhaust stream and the angled configuration results in very powerful overall suction and a minimum amount, if any, of exhaust air being blown away from the suction port.

[0140] FIG. 25 illustrates the nozzle of FIG. 24 where the forward end of the exhaust port is moved from location “A” to a location “B.” In preferred embodiments, location “B” may be approximately one-half inch (0.50 inches) up from the interior end of the suction port. This configuration increases the turbulence in the exhaust airflow and thus increases the vibration within the housing that translates through the structure to the cleaning surface and carpet fibers, which enhances removal of debris and/or moisture.

[0141] As shown, suction port 244 is at least partially defined by an inner panel 252 and an outer panel 254. Exhaust port 242 is at least partially defined by an inner panel 256 and an outer panel 258. A forward end of exhaust port inner panel 256 is disposed adjacent to and may come into contact with an outer surface of suction port 244 at suction port inner panel 252. As should be understood, in an embodiment having generally rectangularly shaped ports, side ports form the remainder of the suction and exhaust ports, including the inner and outer surfaces of these ports.

[0142] FIG. 26 illustrates the nozzle of FIG. 25 with a ridge or baffle 262 added to the exhaust port to further increase turbulence in the exhaust airflow and thus vibration of the carpet fibers beneath the nozzle.

[0143] FIG. 27 illustrates the nozzle of FIG. 25 with a first ridge 262 and a second ridge 272 positioned at varying axial locations within the exhaust port to create turbulence and vibration within the vacuum housing.

[0144] FIG. 28 illustrates the nozzle of FIG. 25 having a paddle wheel 282 and an angled baffle 284 to create turbulence in the exhaust air flow and resultant vibration in the carpet fibers. As shown, paddle wheel 282 is rotatable about a paddle axis 286. Although various mechanisms do enhance and/or modify the vibration of carpet fibers or other cleaning surfaces, it should be understood that the “concept” of the present invention itself causes vibration without the inclusion of the various vibration assistance mechanisms.

[0145] Referring now to FIG. 39, another embodiment of a vacuum nozzle in accordance with the present invention is illustrated. Vacuum nozzle 1150 includes an exhaust port 1152 and a suction port 1154. Arrows 1156 and 1158 show the path of airflow in exhaust port 1152 and suction port 1154, respectively. Exhaust port 1152 is defined by a first panel 1160 having a distal end 1162 and a second panel 1164. Suction port 1154 is defined by a first panel 1166 having a distal end 1168 and a second panel 1170. In one embodiment, exhaust port 1152 has a width of approximately three-sixteenth of an inch (0.1875 inches), and suction port 1154 has a width of approximately five-eighth of an inch (0.625 inches).

[0146] In the embodiment shown, suction port 1154 is recessed from exhaust port 1152, such that only exhaust port 1152 contacts the surface being cleaned 1172, which in the example shown is carpet. Preferably, distal end 1162 of exhaust port's first panel 1160 extends approximately three-sixteenth of an inch (0.1875 inches) beyond distal end 1168 of suction port's first panel 1166. This allows exhaust port 1152 to provide a mechanical agitating action to the surface being cleaned 1172. For example, exhaust port may aid in separating carpet fibers. Moreover, this configuration allows vacuum nozzle 1150 to travel along the surface to be cleaned 1172 with minimal effort.

[0147] In the embodiment shown, exhaust port 1152 is angled with respect to suction port 1154. This angled configuration may be produced at least in part by a void space 1174 defined between the two ports. In one embodiment, the angle between the two ports is approximately 45 degrees. Preferably, exhaust port 1152 is configured at an angle of approximately 45 degrees with respect to the surface being cleaned 1172 while suction port 1154 is approximately perpendicular to the surface being cleaned 1172.

[0148] Referring now to FIG. 40, another embodiment of a vacuum nozzle 1250 in accordance with the present invention is illustrated. Vacuum nozzle 1250 includes an exhaust port 1252 and a suction port 1254. Arrows 1256 and 1258 show the path of airflow in exhaust port 1252 and suction port 1254, respectively. Suction port 1254 is defined by a first panel 1260 and a second panel 1262. Exhaust port 1252 is defined by second panel 1262 and a third panel 1264. In the embodiment shown, exhaust port 1252 and suction port 1252 share a common panel (i.e., second panel 1262), however, it should be appreciated that both ports 1252 and 1254 could have separate panels. In one embodiment, suction port 1254 has a width of approximately one-half of an inch (0.5 inches) and exhaust port 1252 has a decreasing dimension toward its exit which terminates with a width of approximately 3/32 of an inch (0.09375 inches).

[0149] As shown, third wall 1264 of exhaust port 1252 has an integral redirection member 1266 positioned in the path of fluid expelled from exhaust port (shown by arrow 1268) to reflect the expelled fluid into a desired direction (shown by arrow 1270). In one embodiment, redirection member 1266 is approximately 1.5 inches from the distal end of exhaust port 1252. It should be appreciated that redirection member 1266 need not be integrally formed in exhaust port 1252, but could be integrally formed in suction port 1254 or separately connected to either of the ports 1252 and 1254.

[0150] Preferably, redirection member 1266 is configured to reflect expelled fluid toward suction port 1254. For example, redirection member 1266 could be arcuate in shape with a curvature to reflect fluid toward suction port 1254. If the fluid expelled from exhaust port 1252 travels in a generally opposite direction from the fluid drawn into suction port 1254, the curvature of redirection member 1266 may be approximately 180 degrees.

[0151] Referring to FIGS. 41A-43, additional embodiments of the vacuum nozzle are shown in which agitator(s) cooperate with a leading edge or trailing edge of a nozzle to create a continuous furrow in a carpet pile (or other surface to be cleaned). By the term “furrow,” it is meant an opening in the pile of the carpet, which is created by the mechanical action of an agitator in cooperation with a leading or trailing edge of a nozzle. The furrow exposes the base of the carpet pile to the nozzle so that debris and/or moisture can be removed without obstruction. In this manner, both sides of a carpet fiber may be cleaned and/or dried. The continuous furrow could be provided in a vacuum without recirculation (as shown in FIGS. 41A, 41B and 42) or with recirculation (as shown in FIG. 43).

[0152] Referring to FIGS. 41A and 41B, for example, a nozzle 1300 is provided without any recirculation. Nozzle 1300 has a suction port 1302 defined between a first wall 1304 and an opposing second wall 1306. The distal ends of first wall 1304 and second wall 1306 have a leading edge 1308 and a trailing edge 1310, respectively. In one preferred embodiment, the distance between the edges 1308 and 1310 is approximately 1 inch. Leading edge 1308 and trailing edge 1310 are positioned to contact the top of a pile of carpet 1312. In one embodiment, leading edge 1308 and trailing edge 1310 contact approximately {fraction (1/16)} (0.0625) inches to ¼ (0.25) inches of carpet pile 1312. It should be appreciated by one skilled in the art that the height of edges 1308 and 1310 relative to carpet pile 1312 could be adjusted using various suitable devices, such as wheels having an adjustable height.

[0153] As nozzle 1300 travels in the direction indicated by arrow 1314 in FIG. 41A (also known as the forward direction), leading edge 1308 moves carpet pile 1312 in the direction of forward movement. When nozzle 1300 travels in the direction indicated by arrow 1316 in FIG. 41B (also known as the backward direction), trailing edge 1310 moves carpet pile 1312 in the direction of backward movement. In the embodiment shown, the leading edge 1308 and trailing edge 1310 are curved inward. However, it should be appreciated by one of ordinary skill in the art that edges 1308 and 1310 could be formed in other suitable shapes to move a carpet pile. Moreover, edges 1308 and 1310 could be formed of rubber, plastic or brushes.

[0154] An agitator 1318 is connected within suction port 1302 and rotates a limited angular distance about a pivot point (designated “P”) responsive to an oscillating member 1320. For example, agitator 1318 could have less than 180 degrees of angular movement. Preferably, agitator 1318 pivots about its longitudinal axis between a first position proximate to leading edge 1308 and a second position proximate to trailing edge 1310.

[0155] When nozzle 1300 travels in the forward direction (FIG. 41A), carpet pile 1312 is moved forward by leading edge 1308 and then is released. As carpet pile 1312 is released, agitator 1318 pivots away from leading edge 1308 and thereby moves carpet pile 1312 in an opposite direction. This movement creates a furrow (designated “F” in FIG. 41A), which exposes the base of carpet pile 1312. When nozzle 1300 travels in a backward direction (FIG. 41B), carpet pile 1312 is moved by trailing edge 1310 and then released. Upon release of carpet pile 1312 from trailing edge 1310, agitator 1318 pivots away from trailing edge 1310 and thereby moves carpet pile 1312 in an opposite direction, thereby creating a furrow (designated “F” in FIG. 41B). Accordingly, a furrow is created proximate to leading edge 1308 when nozzle 1300 is moving in the forward direction. Likewise, a furrow is created proximate to trailing edge 1310 when nozzle 1300 is moving in the backward direction.

[0156] The speed with which reciprocating member 1320 oscillates agitator 1318 should be sufficient to maintain a continuous furrow at the speed with which the nozzle 1300 moves forward and backward. The oscillation speed of reciprocating member 1320 for a given application should be understood by one of ordinary skill in the art through routine experimentation. It should also be appreciated that the reciprocating member 1320 could be driven by any mechanical or electrical device that provides linear movement, such as cam-action or a solenoid.

[0157] It should be appreciated that agitator 1318 could be any device capable of moving a pile of carpet in a desired direction. For example, agitator 1318 could be a brush or a planar member. It should also be appreciated that agitator 1318 could be formed from rubber, plastic or any other suitable material.

[0158] FIG. 42 illustrates another exemplary nozzle similar to the embodiment shown in FIG. 41. Nozzle 1400 has a suction port 1402 defined by a first wall 1404 and a second wall 1406. A pair of outer walls 1408 surround walls 1404 and 1406 of suction port 1402. Distal ends of outer walls 1408 have a leading edge 1410 and a trailing edge 1412. As nozzle 1400 travels in the direction indicated by arrow 1414, leading edge 1410 moves carpet pile 1416 in the direction of movement. When nozzle 1400 travels in an opposite direction, trailing edge 1412 moves carpet pile 1416 in the direction of movement (opposite of the direction indicated by arrow 1414). Preferably, the distance between the distal ends of walls 1404 and 1406 is approximately {fraction (1/2)} (0.5) inches.

[0159] A first agitator 1418 is attached to the distal end of wall 1404 and a second agitator 1420 is attached to the distal end of wall 1406. Agitators 1418 and 1420 pivot about pivot points (designated “P”). In the embodiment shown, the air flow drawn through suction port 1402 is redirected by the oscillation of agitators 1418 and 1420 caused by reciprocating member 1422. Preferably, first agitator 1418 pivots to a position proximate to leading edge 1410 and second agitator 1420 travels to a position proximate to trailing edge 1412. In some embodiments, first agitator 1418 and second agitator 1420 pivot in a synchronous manner.

[0160] When nozzle 1400 travels in the direction indicated by arrow 1414, carpet pile 1416 is moved by leading edge 1410 in the direction of movement and then released. Upon release of carpet pile 1416 from leading edge 1410, first agitator 1418 pivots away from leading edge 1410 and moves carpet pile 1416 in an opposite direction, thereby creating a furrow (designated “F”). When nozzle 1400 travels in a direction opposite that of arrow 1414, carpet pile 1416 is moved by trailing edge 1412 in the direction of movement and then released. Upon release of carpet pile 1416 from trailing edge 1412, second agitator 1420 pivots away from trailing edge 1412 and moves carpet pile 1416 in an opposite direction, thereby creating a furrow (not shown).

[0161] A continuous furrow could also be created in a recirculating nozzle, as shown in FIG. 43. In one embodiment, nozzle 1500 has an exhaust port 1502 defined between a first wall 1504 and a second wall 1506. A first suction port 1508 and second suction port 1510 surround exhaust port 1502. First suction port 1508 is defined by first wall 1504 and a third wall 1512. Second suction port 1510 is defined between second wall 1506 and a fourth wall 1514. Nozzle 1500 has a leading edge 1516 on the distal end of third wall 1512. As nozzle travels in the direction indicated by arrow 1518, leading edge 1516 moves carpet pile 1520 in the direction of travel. Nozzle 1500 also has a trailing edge 1522 on the distal end of fourth wall 1514. Trailing edge 1522 moves carpet pile 1520 in the direction of travel when nozzle 1500 moves in an opposite direction than that indicated by arrow 1518.

[0162] In some embodiments, a first agitator 1524 is positioned within first suction port 1508 while a second agitator 1526 is positioned within second suction port 1510. Agitators 1524 and 1526 pivot about pivot points (designated “P”) responsive to reciprocating member 1528. When nozzle 1500 travels in the direction indicated by arrow 1518, first agitator 1524 moves carpet pile 1520 away from leading edge 1516 when carpet pile 1520 is released by leading edge 1516. This movement creates a furrow (designated “F”), which exposes the base of carpet pile 1520. When nozzle 1500 travels in an opposite direction, second agitator 1526 moves carpet pile 1520 away from trailing edge 1522, thereby creating a furrow (not shown). It should be understood that a continuous furrow could be employed with any nozzle configuration discussed herein or with other types of vacuum nozzle configurations.

[0163] While one or more preferred embodiments of the invention have been described above, it should be understood that any and all equivalent realizations of the present invention are included within the scope and spirit thereof. The embodiments depicted are presented by way of example only and are not intended as limitations upon the present invention. Thus, it should be understood by those of ordinary skill in this art that the present invention is not limited to these embodiments since modifications can be made. Therefore it is contemplated that any and all such embodiments are included in the present invention as may fall within the literal and equivalent scope of the appended claims.

Claims

1. A vacuum cleaner comprising: a suction port defining a flow path therethrough, said suction port having a front end with a leading edge being dimensioned to contact a top portion of a carpet pile; a vacuum blower motor operative to draw fluid into said suction port; an agitator connected to said suction port and being dimensioned such that a distal end of said agitator contacts said top portion of said carpet pile, said agitator being adapted to pivot between a first position proximate to said leading edge and a second position; a reciprocating member connected to said agitator for oscillating said agitator between said first position and said second position; and whereby said leading edge moves said top portion of said carpet pile in a forward direction when said suction port moves in said forward direction.

2. The vacuum cleaner as recited in claim 1, wherein said agitator moves said top portion of said carpet pile in a rearward direction upon release of said carpet pile by said leading edge as said agitator pivots from said first position to said second position.

3. The vacuum cleaner as recited in claim 1, wherein said suction port has a rearward end with a trailing edge proximate to said second position and being dimensioned to contact said top portion of said carpet pile, whereby said trailing edge moves said top portion of said carpet pile in a rearward direction when said suction port moves in said rearward direction.

4. The vacuum cleaner as recited in claim 3, wherein said agitator moves said top portion of said carpet pile in said forward direction upon release of said carpet pile by said trailing edge as said agitator pivots from said second position to said first position.

5. The vacuum cleaner as recited in claim 1, wherein said leading edge has a longitudinal axis which is substantially planar.

6. The vacuum cleaner as recited in claim 2, wherein said agitator has a longitudinal axis, said agitator pivoting between said first position and said second position about said longitudinal axis.

7. The vacuum cleaner as recited in claim 6, wherein said agitator has a substantially planar shape.

8. The vacuum cleaner as recited in claim 4, wherein the angular movement of said agitator between said first position and said second position is less than 180 degrees.

9. The vacuum cleaner as recited in claim 8, wherein the angular movement of said agitator between said first position and said second position is less than 90 degrees.

10. The vacuum cleaner as recited in claim 2, wherein said agitator is a brush.

11. The vacuum cleaner as recited in claim 2, wherein said distal end of said agitator is formed from rubber.

12. The vacuum cleaner as recited in claim 1, wherein said reciprocating member oscillates responsive to a solenoid.

13. The vacuum cleaner as recited in claim 1, wherein said reciprocating member oscillates responsive to cam-action.

14. The vacuum cleaner as recited in claim 2, further comprising an exhaust port having a flow path defined therethrough, said vacuum blower motor operative to expel fluid out of said exhaust port and toward said suction port.

15. The vacuum cleaner as recited in claim 1, wherein said agitator is formed within said suction port.

16. A vacuum cleaner comprising: a suction port defining a flow path therethrough, said suction port having a front end with a leading edge and a rearward end with a trailing edge, said leading edge and said trailing edge being dimensioned to contact a top portion of a carpet pile; a vacuum blower motor operative to draw fluid into said suction port; a first agitator connected to said suction port and adapted to pivot between a first position proximate to said leading edge and a second position, said first agitator being dimensioned and configured such that a distal end of said first agitator contacts said top portion of said carpet pile; a second agitator connected to said suction port and being spaced apart from said first agitator, said second agitator adapted to pivot between a third position and a fourth position proximate to said trailing edge, said second agitator being dimensioned and configured such that a distal end of said second agitator contacts said top portion of said carpet pile; a reciprocating member connected to said first agitator and said second agitator, said reciprocating member oscillating said first agitator between said first position and said second position, said reciprocating member oscillating said second agitator between said third position and said fourth position; and whereby said leading edge moves said top portion of said carpet pile in a forward direction when said suction port moves in said forward direction and said trailing edge moves said top portion of said carpet file in a rearward direction when said suction port moves in said rearward direction.

17. The vacuum cleaner as recited in claim 16, wherein said first agitator is configured to move said top portion of said carpet pile in said rearward direction upon release of said carpet pile by said leading edge as said first agitator pivots from said first position to said second position.

18. The vacuum cleaner as recited in claim 17, wherein said second agitator is configured to move said top portion of said carpet pile in said forward direction upon release of said carpet pile by said trailing edge as said second agitator pivots from said fourth position to said third position.

19. The vacuum cleaner as recited in claim 16, wherein said first agitator and said second agitator pivot in a synchronous manner.

20. The vacuum cleaner as recited in claim 16, wherein said first agitator has a first longitudinal axis and said second agitator has a second longitudinal axis which is substantially parallel to said first longitudinal axis.

21. The vacuum cleaner as recited in claim 20, wherein said first agitator pivots about said first longitudinal axis and said second agitator pivots about said second longitudinal axis.

22. The vacuum cleaner as recited in claim 16, wherein said flow path is defined by a first wall and a second wall, said first agitator being proximate to said first wall and said second agitator being proximate to said second wall.

23. The vacuum cleaner as recited in claim 22, wherein said first agitator is pivotally connected to a distal end of said first wall and said second agitator is pivotally connected to a distal end of said second wall.

24. The vacuum cleaner as recited in claim 23, wherein said first agitator and said second agitator have a substantially planar shape.

25. The vacuum cleaner as recited in claim 23, wherein the angular movement of said first agitator between said first position and said second position is less than 180 degrees and the angular movement of said second agitator between said third position and said fourth position is less than 180 degrees.

26. A fluid recirculating cleaning device, said device comprising: a first port defining a flow path therethrough, said first port having a front end with a leading edge being dimensioned to contact a top portion of a carpet pile; a second port operatively connected to said first port and defining a flow path therethrough, a second port having a rearward end with a trailing edge being dimensioned to contact said top portion of said carpet pile; a vacuum blower motor operative to draw fluid into said first port and expel fluid out of said second port; a first agitator connected to said first port and adapted to pivot between a first position proximate to said leading edge and a second position, said first agitator being dimensioned and configured such that a distal end of said first agitator contacts said top portion of said carpet pile; a second agitator connected to said second port, said second agitator adapted to pivot between a third position and a fourth position proximate to said trailing edge, said second agitator being dimensioned and configured such that a distal end of said second agitator contacts said top portion of said carpet pile; and a reciprocating member connected to said first agitator and said second agitator, said reciprocating member oscillating said first agitator between said first position and said second position, said reciprocating member oscillating said second agitator between said third position and said fourth position.

27. The device as recited in claim 26, wherein said vacuum blower motor is operative to draw fluid into said second port and expel fluid out of said first port.

28. The device as recited in claim 26, further comprising a third port operatively connected between said first port and said second port, said third port having a flow path defined therethrough, said vacuum blower motor being operative to draw fluid into said first port and said second port and expel fluid out of said third port.

29. The device as recited in claim 28, wherein said first agitator is located within said first port and said second agitator is located within said second port.

30. The device as recited in claim 29, wherein said first agitator is configured to move said top portion of said carpet pile in a rearward direction upon release of said carpet pile by said leading edge as said first agitator pivots from said first position to said second position.

31. The device as recited in claim 30, wherein said second agitator is configured to move said top portion of said carpet pile in a forward direction upon release of said carpet pile by said trailing edge as said second agitator pivots from said fourth position to said third position.

32. The device as recited in claim 31, wherein said first agitator and said second agitator pivot in a synchronous manner.

33. The device as recited in claim 28, wherein said first agitator has a first longitudinal axis and said second agitator has a second longitudinal axis which is substantially parallel to said first longitudinal axis.

34. The device as recited in claim 33, wherein said first agitator pivots about said first longitudinal axis and said second agitator pivots about said second longitudinal axis.

35. A vacuum cleaner comprising: a port defining a flow path therethrough, said port having moving means for moving a top portion of a carpet pile in a first direction when said port travels in a first direction and said moving means moves said carpet pile in a second direction when said port travels in a second direction; a vacuum blower motor operative to draw fluid into said port; and agitation means for moving said top portion of said carpet pile in a direction opposite that of said moving means upon release of said carpet pile by said moving means.