This application is a U.S. national stage application of PCT/JP2018/019683 filed on May 22, 2018, the contents of which are incorporated herein by reference.
The present disclosure relates to an air-sending device that can further reduce noise and an air-conditioning apparatus including an air-sending device.
As an existing air-sending device, an air-sending device including a fan and a grille provided downstream of the fan in the direction of airflow generated by the fan is known. The grille is made up of bars spaced from each other. Such an air-sending device is employed in, for example, an air-conditioning apparatus. To be more specific, the fan is provided in the housing of the air-conditioning apparatus, and the grille is attached to, for example, an air outlet of the housing. In such a manner, since the air-sending device is provided in the housing of the air-conditioning apparatus, it is possible to prevent, for example, a finger from accidentally entering the housing through the air outlet and touching the fan.
Since the grille is provided downstream of the fan, airflow blown from the fan strikes the bars of the grille. The airflow that has struck the bars initially flows along surfaces of the bars, but then flows away from the surfaces along the way. Consequently, vortices generate on the downstream side of the bars, and cause noise. Thus, among the grilles of existing air-sending devices, grilles formed to reduce noise have been proposed (see Patent Literature 1). More specifically, an air-sending device disclosed in Patent Literature 1 includes a grille that is formed to include bars in the same manner as in an existing grille, and provided upstream of the existing grille in the direction of airflow generated by a fan. It should be noted that the grille on the upstream side will be referred to as an upstream-side grille and the grille located downstream of the upstream-side grille will be referred to as a downstream-side grille. The bars of the upstream-side grille are thinner than those of the downstream-side grille. In the above air-sending device disclosed in Patent Literature 1, airflow that has been spread by the thin bars of the upstream-side grille strikes the bars of the downstream-side grille. According to Patent Literature 1, since the spread airflow strikes the bars of the downstream-side grille, it is possible to reduce the amount of the airflow that flows away from the surfaces of the bars of the downstream-side grille; and thus reduce the number of vortices generated on the downstream side of the bars of the downstream-side grille, and reduce noise.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2000-346403
The air-sending device disclosed in Patent Literature 1 can reduce the amount of airflow that flows away from the surfaces of the bars of the downstream-side grille and thus reduce noise, as compared with an air-sending device having no upstream-side grille. However, the noise reduction in the air-sending device disclosed in Patent Literature 1 is not sufficient. It has therefore been required to further reduce noise.
The present disclosure is applied to solve the above problem. The present disclosure relates to an air-sending device that can further reduce noise made by a grille, as compared with an existing air-sending device, and an air-conditioning apparatus including the air-sending device.
An air-sending device according to one embodiment of the present disclosure includes a fan and a grille provided downstream of the fan in a direction of airflow generated by the fan. The grille includes a first grille that includes a plurality of first bars spaced from each other, and a second grille that includes a plurality of second bars spaced from each other. The plurality of second bars are more densely arranged than the plurality of first bars. The second grille is provided upstream of the first grille in the direction of the airflow generated by the fan, and spaced from the first grille to face the first grille.
An air-conditioning apparatus according to another embodiment of the present disclosure includes the air-sending device according to the embodiment of the present disclosure, and a heat exchanger through which airflow generated by the fan of the air-sending device passes.
In the air-sending device according to the embodiment of the present disclosure, when passing through the second grille, airflow generated by the fan is split into slightly disturbed fine airflows. Then, in the air-sending device according to the embodiment of the present disclosure, the slightly disturbed fine airflows strike the first bars of the first grille and flow along the surfaces of the first bars. It should be noted that in the case where the slightly disturbed airflows flow along the surfaces of the first bars, it is possible to further reduce the amount of airflows that flow away from the surfaces of the first bars, as compared with the case where laminar airflow flows along the surfaces of the first bars Thus, in the air-sending device according to the embodiment of the present disclosure, the number of vortices generated on the downstream side of the first bars can be reduced, and noise can be reduced, as compared with the existing air-sending device.
An example of an air-sending device according to an embodiment of the present disclosure and an example of an air-conditioning apparatus provided with the air-sending device will be described. The following description is made by referring to by way of example the case where the example of the air-sending device according to the embodiment of the present disclosure is provided in an outdoor unit of the air-conditioning apparatus.
The outdoor unit 100 of the air-conditioning apparatus includes the housing 101, which is formed in the shape of, for example, substantially a cuboid. The interior of the housing 101 is divided by a partition plate 102 into an air-sending device chamber 103 and a machine chamber 104. The air-sending device chamber 103 of the housing 101 has air inlets 105 and an air outlet 106. In the embodiment, in a side portion and a back portion of the housing 101, the air inlets 105 are provided, and in the front portion of the housing 101, the air outlet 106 is provided.
In the air-sending device chamber 103, a heat exchanger 107, which is, for example, a fin-tube heat exchanger, is provided to face the air inlet 105. As discussed above, in the embodiment, in the side portion and the back portion of the housing 101, the air inlets 105 are provided. Thus, the heat exchanger 107 is substantially L-shaped as viewed in plan view. It should be noted that the machine chamber 104 houses, for example, a compressor not illustrated, which forms together with the heat exchanger a refrigerant circuit.
In addition, the outdoor unit 100 includes the air-sending device 1. The air-sending device 1 includes the propeller fan 2 and a grille 4 that is provided downstream of the propeller fan 2 in the direction of airflow generated by the propeller fan 2. The air-sending device chamber 103 houses the propeller fan 2. To the propeller fan 2, a fan motor 3 is attached. The fan motor 3 is provided to rotate the propeller fan 2. The air-sending device chamber 103 has the bell mouth 108 that covers an outer peripheral portion of the propeller fan 2, with a space provided between the bell mouth 108 and the propeller fan 2. The bell mouth 108 is provided to guide airflow from the propeller fan 2 to the air outlet 106. The grille 4 is provided to cover the air outlet 106 and prevent, for example, a finger from accidentally entering the housing 101 through the air outlet 106 and touching the propeller fan 2. It should be noted that the grille 4 will be described later in detail.
In the outdoor unit 100 having the above configuration, when the propeller fan 2 is rotated, airflow, that is, the flow of air, is generated. More specifically, when the propeller fan 2 is rotated, air close to the housing 101 is sucked into the air-sending device chamber 103 through the air inlet 105. The air sucked into the air-sending device chamber 103 passes through the heat exchanger 107, while exchanging heat with refrigerant that flows in the heat exchanger 107. Then, the propeller fan 2 sucks the air that has passed through the heat exchanger 107, and then blows out the air. The air blown from the propeller fan 2 is guided to the air outlet 106 by the bell mouth 108 and discharged to the outside of the housing 101 through the air outlet 106 and the grille 4.
In an outdoor unit of an existing air-conditioning apparatus, a laminar airflow from a fan strikes bars of a grille. The airflow that has struck the bars initially flows along surfaces of the bars but then flows away from the surfaces on the way. Thus, in the outdoor unit of the existing air-conditioning apparatus, vortices are generated on a downstream side of the bars, thus causing noise. In view of this point, in the air-sending device 1 according to the embodiment, the grille 4 is configured as described below to reduce noise made at the grille 4.
The grille 4 according to the embodiment has a first grille 10 and a second grille 20. The first grille 10 includes first bars 11 that are spaced apart from each other. It should be noted that in the embodiment, the first bars 11 are arranged in a lattice manner. To be more specific, as the first bars 11, the first grille 10 has vertical bars 12 that are spaced apart from each other in a lateral direction of the first grille 10 and horizontal bars 13 that are spaced from each other in an up/down direction. Because of the arrangement of the vertical bars 12 and the horizontal bars 13, the first grille 10 is formed into a lattice shape.
The second grille 20 is made up of second bars 21 spaced from each other. It should be noted that in the embodiment, the second bars 21 are thinner than the first bars 11. Furthermore, in the embodiment, the second bars 21 are arranged in a lattice pattern. To be more specific, in the second grille 20, as the second bars 21, vertical bars 22 and horizontal bars 23 are provided; and the vertical bars 22 are spaced from each other in the lateral direction, and the horizontal bars 23 are spaced from each other in the up/down direction. Because of the arrangement of the vertical bars 22 and the horizontal bars 23, the second grille 20 is formed in a lattice manner.
The second bars 21 of the second grille 20 are more densely provided than the first bars 11 of the first grille 10. That is, a space surrounded by any four adjacent second bars 21 of the second grille 20 is smaller than a space surrounded by any four adjacent first bars 11 of the first grille 10. Moreover, the second grille 20 is provided upstream of the first grille 10 in the direction of the airflow generated by the propeller fan 2 and spaced from the first grille 10 by a distance D in such a manner as to face the first grille 10.
In the grille 4 having the above configuration, the airflow generated by the propeller fan 2 passes through the grille 4 in the following manner. As described above, the second bars 21 of the second grille 20 are more densely arranged than the first bars 11 of the first grille 10. Thus, when passing through the second grille 20, the airflow generated by the propeller fan 2 is split into slightly disturbed fine airflows. Then, the slightly disturbed fine airflows strike the first bars 11 of the first grille 10 and flow along the surfaces of the first bars 11
It should be noted that in the case where airflows flow along a surface of the same object, a slightly disturbed fine airflow does not easily fly away from the surface of the object, as compared with laminar airflow, and continuously flows along the surface of the object to a further downstream position than the laminar airflow. A technique based on this phenomenon is also applied to, for example, golf balls. To be more specific, in a surface of a golf ball, small indentations referred to as dimples are formed. Because of the dimples, airflow that flows along the surface of the golf ball is slightly disturbed. Thus, the golf ball reduces the degree to which the airflow flowing along the surface of the golf ball flies away from the surface.
In the grille 4 according to the embodiment, slightly disturbed airflows are generated at the second grille and then supplied to the surfaces of the first bars 11 of the first grille 10. Thus, the slightly disturbed airflows can flow along the surfaces of the first bars 11 to a further downstream position without flowing away from the surfaces of the first bars 11 than in the case where laminar airflow flows along the surfaces of the first bars 11. Thus, in the grille 4 according to the embodiment, it is possible to reduce the number of vortices that generate on a downstream side of the first bars 11 and also reduce noise that is made at the grille 4, as compared with an existing grille.
It should be noted that the grille 4 described above is a mere example. For example, as a grille of the air-sending device, a grille made up of radially extending linear bars and concentrically arranged circular bars is known. The first grille 10 and the second grille 20 of the grille 4 according to the embodiment may have such a configuration. In this case, as long as the second bars 21 of the second grille 20 are more densely arranged than the first bars 11 of the first grille 10, it is possible to reduce noise that is made at the grille 4 as described above.
In the second grille 20 of the grille 4 described above, all the spaces each surrounded by associated four adjacent second bars 21 have the same size. This, however, is not limiting, and as illustrated in
The smaller the space surrounded by any four adjacent second bars 21, the smaller airflows into which airflow is split when passing through the second grille 20, and the greater the degree to which the noise at the grille 4 is reduced. In other words, in the case where the second bars 21 are more densely arranged, it is possible to split the airflow that passes through the second grille 20 into finer airflows. As a result, it is possible to further reduce noise that is made at the second grille 20. On the other hand, the higher the density at which the second bars 21 are arranged, the higher the resistance of the second grille 20 against the airflow. In addition, the stronger the vortices generated on the downstream side of the first bars 11, the bigger the noise that is made at the grille 4. Also, the higher the velocity of the airflow that strikes the first bars 11, the stronger the vortices that are generated on the downstream side of the first bars 11.
Thus, in the second grille 20 as illustrated in
Furthermore, for example, also in the case where the second grille 20 is configured as illustrated in
The second grille 20 as illustrated in
In addition, the second grille 20 of the grille 4 as described above is formed in the shape of a plate. To be more specific, it is assumed that as illustrated in
As described above, the airflow close to the distal end portions of the blades of the propeller fan 2 flows at a higher velocity. Furthermore, the higher the velocity of the airflow, the bigger the noise caused when the airflow strikes an object. Thus, the second grille 20 as illustrated in
More specifically, at the second grille 20 as illustrated in
It should be noted that in an existing air-sending device that includes only one grille located downstream of a fan, also in the case the grille is configured in a similar manner to that of the second grille 20 as illustrated in
In addition, in the embodiment, the second bars 21 of the second grille 20 are thinner than the first bars 11 of the first grille 10. However, the thickness of each of the second bars 21 is not limited to such a thickness. For example, the second bars 21 may be formed to have the same thickness as the first bars 11. However, the second bars 21 are more densely arranged than the first bars 11. Thus, in order to reduce the airflow resistance of the second grille 20, it is preferable that the second bars 21 be thinner than the first bars 11 of the first grille 10.
Furthermore, although the air-sending device 1 according to the embodiment includes the propeller fan 2, the air-sending device 1 may include a fan other than the propeller fan 2. Since the grille 4 has the above configuration, it is possible to reduce noise at the grille 4. In this case, the configuration of the second grille 20 may be modified as illustrated in
For example, it is assumed that the air-sending device 1 includes a sirocco fan that is housed in a scroll casing. In this case, the velocity of airflow that is blown through an air outlet of the casing increases as the distance between the airflow blown and an outer peripheral portion of the air outlet decreases. Thus, in the air-sending device 1 including the sirocco fan housed in the scroll casing, in the case where the configuration of the second grille 20 is modified as illustrated in
A unit in which the air-sending device 1 is provided is not limited to the outdoor unit 100 of the air-conditioning apparatus. For example, the air-sending device 1 may be provided in the indoor unit of the air-conditioning apparatus. Alternatively, the air-sending device 1 may be provided in an apparatus other than the air-conditioning apparatus.
Thus, the air-sending device 1 according to the embodiment includes the fan and the grille 4 that is located downstream of the fan in the direction of the airflow generated by the fan. The grille 4 includes the first grille 10 and the second grille 20. The first grille 10 is made up of the first bars 11 that are spaced from each other. The second grille 20 is made up of the second bars 21 that are spaced from each other. The second bars 21 are more densely arranged than the first bars 11. The second grille 20 is provided to face the first grille 10 and located upstream of the first grille 10 in the direction of the airflow generated by the fan.
Therefore, in the air-sending device 1 according to the embodiment, when passing through the second grille 20, the airflow generated by the fan is split into slightly disturbed fine airflows. Then, the slightly disturbed fine airflows strike the first bars 11 of the first grille 10 and flow along the surfaces of the first bars 11. It should be noted that when the slightly disturbed airflows flow along the surfaces of the first bars 11, it is possible to more reduce the degree to which the slightly distributed airflows flow away from the surfaces of the first bars 11 than the degree to which laminar airflow flows away from the surfaces of the first bars 11, when flowing along the surfaces of the first bars 11. Therefore, in the air-sending device 1 according to the embodiment, it is possible to more reduce the number of vortices that generate on the downstream side of the first bars 11 than in the existing air-sending device, and thus further reduce noise than the existing air-sending device.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/019683 | 5/22/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/224918 | 11/28/2019 | WO | A |
Number | Name | Date | Kind |
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6196803 | Hill | Mar 2001 | B1 |
6364618 | Moreno | Apr 2002 | B1 |
6585489 | Perella | Jul 2003 | B2 |
20100319901 | Agarwal | Dec 2010 | A1 |
20110293959 | Heng | Dec 2011 | A1 |
Number | Date | Country |
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H05-215367 | Aug 1993 | JP |
2000-346403 | Dec 2000 | JP |
2002-188834 | Jul 2002 | JP |
2003-035438 | Feb 2003 | JP |
2008-096037 | Apr 2008 | JP |
2009-014234 | Jan 2009 | JP |
2004 094918 | Nov 2004 | WO |
2017042865 | Mar 2017 | WO |
Entry |
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International Search Report of the International Searching Authority dated Aug. 7, 2018 for the corresponding International application No. PCT/JP2018/019683 (and English translation). |
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Number | Date | Country | |
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20210033292 A1 | Feb 2021 | US |