Air separation process

Information

  • Patent Grant
  • 6397631
  • Patent Number
    6,397,631
  • Date Filed
    Tuesday, June 12, 2001
    23 years ago
  • Date Issued
    Tuesday, June 4, 2002
    22 years ago
Abstract
A process for the cryogenic distillation of air uses a distillation column system having a supplemental column and a distillation unit including a lower-pressure column and a higher-pressure column. A liquid stream enriched in oxygen is withdrawn from the lower-pressure column and is eventually vaporized through indirect latent heat transfer, thereby producing a reflux stream, a portion of which is eventually sent to the lower-pressure column, the higher-pressure column, and/or the supplemental column. At least a portion of the reflux for the supplemental column is eventually derived from the distillation unit. A nitrogen-enriched liquid removed from the distillation unit is increased in pressure and is fed to the supplemental column or back to the distillation unit. An oxygen-enriched fluid from the bottom of the supplemental column is fed to the distillation unit. At least some of the nitrogen product from the supplemental column is returned to the distillation unit.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable.




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable.




BACKGROUND OF THE INVENTION




The present invention relates generally to processes for the cryogenic distillation of air, and in particular to such processes used to produce at least a nitrogen product.




There are numerous processes which relate to the production of at least a nitrogen product by cryogenic air separation. Frequently these processes have a double column distillation unit, which utilizes a higher-pressure column and a lower-pressure column. Typically, though not exclusively, the higher-pressure column obtains a portion of its reflux through the use of a reboiler-condenser. Herein a vapor in the higher-pressure column is condensed through indirect latent heat transfer with a liquid in the lower-pressure column. Air is primarily fed to the higher-pressure column, but occasionally also may be introduced to the lower-pressure column. Meanwhile, products may be removed from either column.




Many of these processes are concerned with once through separation, wherein all fluids flow from higher pressures to lower pressures. Typically, the highest-pressure stream in once through separation cycles is a compressed air stream. These once through cycles produce products from the distillation unit at pressures no greater than that of the higher-pressure column. Post-separation compression allows for the production of products at pressures other than those found in the cryogenic air separation process. Two such embodiments of post-separation compression are found in pumped LOX cycles and pumped LIN cycles. In these embodiments a liquid product is removed from the distillation unit, pumped to an elevated pressure, and delivered to a warm elevated pressure product. In JP 1062062, U.S. Pat. No. 5,906,113 (Lynch et al.), U.S. Pat. No. 4,582,518 (Erickson) and U.S. Pat. No. 5,918,482 (Potempa), liquid nitrogen is removed from a single column cycle and provides a portion of the reflux for an additional column.




A second set of cycles exist wherein a liquid stream is removed from the lower-pressure column and its pressure increased, for example through pumping. This elevated pressure stream is eventually returned to the cryogenic air separation cycle. These cycles may be described as pump-back cycles, and do not pertain to the set of once through cycles.




An advantage of a pump-back cycle is that products may be produced at pressures greater than that of the lower-pressure column. These cycles are especially beneficial if a single, high pressure product is required. However, the pressure of the product stream is still bounded by the pressures found in the higher and lower-pressure columns.




In U.S. Pat. No. 5,964,104 (Rottmann) liquid nitrogen from the lower-pressure column of a double column cycle is pumped to the higher-pressure column where it is used as reflux. In WO 98/19122 (Corduan) liquid nitrogen from the lower-pressure column of a double column cycle is pumped to a heat exchanger where it is either fully or partially vaporized. A portion of the reflux for the higher-pressure column is provided by indirect condensation with this boiling pumped liquid nitrogen. These cycles just described do not contain additional columns.




A third set of cycles exists where an additional or supplemental column is used. These supplemental columns are known in the prior art as Intermediate Pressure Columns (IP), or Medium Pressure Columns (MP). Most of these cycles improve the once through cycles by removing a product at a pressure between that of the higher-pressure column and the lower-pressure column. A typical method of operation is when a stream of liquid is removed from the higher-pressure column to reflux the supplemental column. This removal of higher-pressure reflux tends to reduce the production of nitrogen product from the higher-pressure column. The pressure of the nitrogen product from this supplemental column remains bounded between the higher and lower-pressure columns.




In U.S. Pat. No. 5,069,699 (Agrawal) air is sent to the higher-pressure column of a double column cycle and an extra high pressure (EHP) column. A gaseous nitrogen stream from the EHP column is condensed indirectly with an oxygen enriched liquid in the lower-pressure column. A portion of this condensed EHP gaseous nitrogen stream is used as reflux for the high-pressure (HP) column. In EP 0921367 and EP 0924486 liquid nitrogen produced in the third column, at a pressure typically around 90 psia, may be used as reflux for both the higher-pressure and lower-pressure columns. In all of these cycles no portion of the nitrogen product is removed from the additional column.




In U.S. Pat. No. 3,688,513 (Streich, et al.) liquid nitrogen from the lower-pressure column of a double column cycle is pumped and used as a portion of the reflux for the IP column. A product of enriched oxygen is removed from the bottom of the IP column. In this cycle an oxygen enriched liquid from the bottom of the IP column is not sent to the distillation unit.




In U.S. Pat. No. 4,533,375 (Erickson) and U.S. Pat. No. 4,605,427 (Erickson) the lower-pressure column is refluxed through the vaporization of liquid nitrogen. In these cases just described, the vaporizing liquid has an oxygen concentration less than that of air.




In U.S. Pat. No. 5,730,004 (Voit) and U.S. Pat. No. 4,254,629 (Olszewski) air is sent to an IP column. Reflux for this IP column is provided by condensing nitrogen indirectly against a boiling oxygen enriched liquid. A portion of the condensed IP nitrogen liquid is used as reflux to the lower-pressure column of a double column cycle. In U.S. Pat. No. 5,485,729 (Higginbotham) an IP column derives reflux by condensing gaseous nitrogen in intermediate reboiler condensers located within a lower-pressure column of a double column cycle. A portion of the liquid nitrogen produced is used to reflux the lower-pressure column. In U.S. Pat. No. 5,402,647 (Bonaquist, et al.) a third column, operating at a pressure generally between 30 psia and 60 psia, produces a liquid nitrogen product, which is pumped to the higher-pressure column where it is used as reflux. In these cases, no liquid from the distillation unit is raised in pressure and sent to either the additional column or returned to the distillation unit.




In EP 1043558 (Brugerolle) liquid nitrogen is pumped from a distillation unit to a power producing cycle. Herein, an oxygen-enriched fluid is recovered and returned to the distillation unit. The nitrogen-enriched gas produced from the top of the column is injected into the gas turbine ensuring that the mass flowrate to the expander is not compromised. This reference describes the increase of production of oxygen from the distillation unit and also describes cycles known in the prior art as oxygen plants. A liquid stream is therefore not removed from the lower-pressure column and vaporized in such a manner that a reflux stream is produced.




It is desired to have an improved air separation process for the production of nitrogen.




It is further desired to have an improved air separation process for the production of nitrogen which overcomes the difficulties and disadvantages of the prior art processes to provide better and more advantageous results.




BRIEF SUMMARY OF THE INVENTION




A first embodiment of the invention is a process for separating a multi-component fluid comprising oxygen and nitrogen to produce nitrogen. The process uses a distillation column system having at least three distillation columns, including a higher-pressure column operating at a first pressure, a lower-pressure column operating at a second pressure lower than the first pressure, and a supplemental column operating at a third pressure greater than or equal to the second pressure. The higher-pressure column and the lower-pressure column are thermally linked through a first heat exchanger. Each distillation column has a top, a bottom, and a plurality of locations between the top and the bottom. The process includes multiple steps. The first step is to feed a first stream of the multi-component fluid to the higher-pressure column. The second step is to feed a second stream of the multi-component fluid or another multi-component fluid comprising oxygen and nitrogen to the supplemental column. The third step is to withdraw a first nitrogen-rich vapor stream from the higher-pressure column or the lower-pressure column. The fourth step is to withdraw a first oxygen-rich liquid stream from the lower-pressure column. The fifth step is to heat exchange at least a portion of the first oxygen-rich liquid stream indirectly against at least a portion of the first nitrogen-rich vapor stream in the first heat exchanger or a second heat exchanger, thereby at least partially vaporizing the first oxygen-rich liquid stream and at least partially condensing the first nitrogen-rich vapor stream. The sixth step is to eventually change the pressure of at least a portion of the condensed first nitrogen-rich vapor stream. The seventh step is to eventually feed at least a portion of the condensed first nitrogen-rich vapor stream to the supplemental column. The eighth step is to withdraw a second oxygen-rich liquid stream from the supplemental column. The ninth step is to feed at least a portion of the second-oxygen-rich liquid stream to the lower-pressure column or the higher-pressure column. The tenth step is to withdraw a first stream of nitrogen product from the supplemental column.




There are several alternate embodiments of the invention. One alternate embodiment is similar to the first embodiment but includes the additional step of withdrawing a stream of a product enriched in oxygen from the lower-pressure column. Another alternate embodiment is similar to the first embodiment but includes the additional step of withdrawing a stream of product enriched in nitrogen from the higher-pressure column.




There also are many variations of the first embodiment. In one variation, the third pressure is greater than or equal to the first pressure. In another variation, a first nitrogen-rich liquid stream from the first heat exchanger is fed to the lower-pressure column at a first location, and a second nitrogen-rich liquid stream from the second heat exchanger is fed to the lower-pressure column at a second location above the first location.




In another variation of the first embodiment, the pressure of the portion of the condensed nitrogen-rich vapor stream is changed by reducing the pressure. A variant of this variation includes several additional steps. The first additional step is to withdraw a second nitrogen-rich vapor stream from the lower-pressure column. The second additional step is to withdraw a third oxygen-rich liquid stream from the lower-pressure column. The third additional step is to heat exchange at least a portion of the third oxygen-rich liquid stream indirectly against at least a portion of the second nitrogen-rich vapor stream in a second heat exchanger, thereby at least partially condensing the second nitrogen-rich vapor stream. The fourth additional step is to increase the pressure of at least a portion of the condensed nitrogen-rich vapor stream. The fifth additional step is to feed at least a portion of the condensed second nitrogen-rich vapor stream to the higher-pressure column.




In another variation of the first embodiment, the pressure of the portion of the condensed first nitrogen-rich vapor stream is changed by increasing the pressure. There are several variants of this variation. One variant includes several additional steps. The first additional step is to withdraw a second nitrogen-rich vapor stream from the supplemental column. The second additional step is to withdraw a third oxygen-rich liquid stream from the lower-pressure column. The third additional step is to heat exchange at least a portion of the third oxygen-rich liquid stream indirectly against at least a portion of the second nitrogen-rich vapor stream and a third heat exchanger, thereby at least partially condensing the second nitrogen-rich vapor stream. The fourth additional step is to feed at least a portion of the condensed second nitrogen-rich vapor stream to the supplemental column. In a variation of this variant, a portion of the condensed first nitrogen-rich vapor stream is fed to the supplemental column at a first location, and a portion of the condensed second nitrogen-vapor stream is fed to the supplemental column at a first location or at a second location above the first location.




Another aspect of the present invention is a cryogenic air separation unit using a process as in any of the embodiments, variations, or variants of the process discussed herein.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will be described by way of example with reference to the accompanying drawings, in which:





FIG. 1

is a schematic diagram of one embodiment of the present invention;





FIG. 2

is a schematic diagram of a second embodiment of the present invention;





FIG. 3

is a schematic diagram of a third embodiment of the present invention;





FIG. 4

is a schematic diagram of a fourth embodiment of the present invention;





FIG. 5

is a schematic diagram of a fifth embodiment of the present invention;





FIG. 6

is a schematic diagram of a sixth embodiment of the present invention; and





FIG. 7

is a schematic diagram of a prior art distillation column system.











DETAILED DESCRIPTION OF THE INVENTION




The present invention is a process for the cryogenic distillation of air within a distillation column system that contains at least a distillation unit and a supplemental column. The distillation unit comprises at least a lower-pressure column and a higher-pressure column. A liquid stream enriched in oxygen is withdrawn from the lower-pressure column. This liquid is eventually vaporized through indirect latent heat transfer. The indirect latent heat transfer produces a reflux stream, a portion of which is eventually sent to the lower-pressure column, the higher-pressure column, and/or the supplemental column. At least a portion of the reflux for the supplemental column is eventually derived from the distillation unit. A nitrogen enriched liquid removed from the distillation unit is raised in pressure and is sent to either the supplemental column or back to the distillation unit. An oxygen-enriched fluid from the bottom of the supplemental column is sent to the distillation unit. At least a portion of the nitrogen product is removed from the supplemental column.




The pressure of the supplemental column is at least equal to the pressure of the lower-pressure column and may be greater than the pressure of the higher-pressure column.





FIG. 1

shows an embodiment of the invention wherein liquid streams (


141


,


119


) from both the lower-pressure column


121


and the higher-pressure column


103


combine to form a primary reflux stream


143


to reflux the supplemental column


149


. The primary reflux stream is increased in pressure by a pump


145


before being fed to the supplemental column as supplemental column reflux stream


147


.




Air component vapor stream


101


, at a pressure typically between


80


psia and


300


psia, is fed to the higher-pressure column


103


wherein this stream is separated through cryogenic distillation into at least stream


105


(oxygen-rich) and stream


107


(nitrogen-rich). Stream


107


is divided into at least stream


109


and stream


111


. Stream


111


is condensed indirectly in a first heat exchanger


113


against liquid in the bottom of the lower-pressure column


121


, thereby producing stream


115


, which stream is separated into at least stream


117


and stream


119


. Stream


117


is eventually returned to the higher-pressure column


103


. Stream


105


is eventually reduced in pressure and sent to the lower-pressure column wherein this stream is separated by cryogenic distillation into at least stream


123


and stream


125


. Stream


123


, a portion of the liquid from the bottom of the lower-pressure column, is eventually reduced in pressure and sent as stream


127


to a second heat exchanger


129


, wherein the liquid is vaporized by indirect latent heat transfer, thereby producing waste stream


131


. Stream


125


is divided into at least product stream


133


(nitrogen) and stream


135


. Stream


135


is sent to a second heat exchanger


129


and is condensed by indirect latent heat transfer with stream


127


, thereby producing stream


137


. Stream


137


is divided into at least stream


139


and stream


141


. Stream


139


is eventually returned to the lower-pressure column. Stream


141


is eventually mixed with stream


119


to produce the primary reflux stream


143


, which is increased in pressure by pump


145


to become the supplemental column reflux stream


147


, which is fed to the supplemental column


149


. Secondary air component vapor stream


151


is fed to the supplemental column wherein this stream is separated by cryogenic distillation into at least stream


153


and primary nitrogen product stream


155


. Stream


153


is eventually reduced in pressure and sent to the lower-pressure column.





FIG. 2

is an embodiment of the invention wherein reflux for the supplemental column


149


is derived from the higher-pressure column


103


only. Stream


201


, a further portion of stream


107


, is condensed in the second heat exchanger


129


through indirect latent heat transfer, thereby producing stream


203


. Stream


203


is mixed with stream


115


from the first heat exchanger


113


, thereby producing stream


117


and stream


119


. Stream


139


, now a portion of stream


1




19


, is sent to the lower-pressure column


121


. Stream


143


, a further portion of stream


119


, is eventually increased in pressure in pump


145


and sent to the supplemental column


149


as supplemental column reflux stream


147


.





FIG. 3

is an embodiment of the invention wherein reflux for the supplemental column


149


is derived from only the lower-pressure column


121


. Stream


135


is condensed through indirect latent heat transfer in the second heat exchanger


129


, thereby producing stream


301


. Stream


301


is eventually increased in pressure in pump


145


and sent as supplemental column reflux stream


147


to the supplemental column


149


.





FIG. 4

is an embodiment of the invention wherein a portion of the reflux for the supplemental column


149


is derived from the lower-pressure column


121


and a further portion of the reflux is derived from the supplemental column. Stream


127


is divided into at least stream


409


and stream


411


. Stream


409


is vaporized through indirect latent heat transfer in the second heat exchanger


129


, thereby producing stream


131


. Stream


411


is vaporized through latent heat transfer in a third heat exchanger


405


, thereby producing stream


413


, which eventually is returned to the lower-pressure column


121


. Stream


401


is removed from the top of the supplemental column


149


and is divided into at least primary nitrogen product stream


155


and stream


403


. Stream


403


is condensed through indirect latent heat transfer in the third heat exchanger


405


, thereby producing stream


407


. Stream


407


is eventually returned to the supplemental column wherein it is used as reflux. It is preferable, though not necessary, that the feed position of stream


407


into the supplemental column be no lower than the feed position of the supplemental column reflux stream


147


.





FIG. 5

is an embodiment of the invention wherein a supplemental column reflux stream


147


solely from the higher-pressure column


103


refluxes the supplemental column


149


and a liquid stream


501


is pumped to the higher-pressure column


103


from pump


145


. Stream


141


is raised in pressure in the pump and is eventually sent to the higher-pressure column as liquid stream


501


. Stream


119


is eventually reduced in pressure and is sent to the supplemental column as supplemental column reflux stream


147


.





FIG. 6

is an embodiment of the invention wherein the supplemental column


149


is refluxed solely from the lower-pressure column


121


. Stream


153


is eventually reduced in pressure and is sent to the higher-pressure column


103


as stream


601


. Stream


119


is eventually reduced in pressure and is sent to the lower-pressure column


121


as stream


603


. Stream


603


is introduced into the lower-pressure column


121


at a feed position in that column below the feed position of stream


139


. Stream


141


is eventually increased in pressure in pump


145


and is eventually sent to the supplemental column


149


as supplemental column reflux stream


147


.





FIG. 7

shows a prior art pump-back cycle similar to that disclosed in U.S. Pat. No. 5,964,104 (Rottmann).




Numerous modifications or additions may be applied to the embodiments shown in

FIGS. 1-6

. For example, the above discussion has centered around a process producing at least a nitrogen product. This nitrogen product has been shown as various streams,


109


,


133


, and


155


. It will be apparent to persons skilled in the art that the invention may be applied where additional nitrogen streams at other purities and/or pressures may be required, necessitating the use of further columns. Additionally, the invention may be applied to a process where a single nitrogen product is required. An important feature of the invention is that a portion of the nitrogen product is removed from the supplemental column


149


.




In the discussion above, the nitrogen product streams


109


,


133


, and


155


each have been described as having a pressure equal to that of the corresponding column for the stream. However, the pressures of these streams may be changed before being delivered as product. Examples include but are not limited to: 1) pressure increased in a compressor, 2) pressure decreased in an expander, 3) pressure decreased in a throttling device, and 4) pressure decreased in a turboejector.




Refrigeration for the process has not been illustrated in the examples given, as this is not required to describe the essence of the invention. Persons skilled in the art will recognize that many alternate refrigeration means exist. Examples include but are not limited to: 1) expansion of a portion of the air component vapor stream


101


to the higher-pressure column


103


, 2) expansion of a portion of the air component vapor stream


101


to the lower-pressure column


121


, 3) expansion of a portion of the secondary air component vapor stream


151


to the supplemental column


149


, and 4) expansion of a vapor from columns


103


,


121


, and


149


, such as a portion of a nitrogen product.




In the discussion, reference is made to “eventually reduced in pressure” or similar terms or phrases (e.g., eventually changing, increasing or reducing the pressure). It will be understood by persons skilled in the art that this means that other processing steps may exist before the pressure reduction or change. For example, it is common practice to cool liquid streams prior to their introduction to the lower-pressure column


121


. Warming cold returning vapor streams, such as waste stream


131


, provides this cooling.




The reflux, or top feed, for the lower-pressure column


121


is shown as stream


139


. Other optional reflux streams exist. Examples include but are not limited to: 1) a liquid from an intermediate location of the higher-pressure column


103


; and 2) a portion of liquid stream


407


liquid from the top of the supplemental column


149


. In such an event, stream


139


may or may not be optionally required.




In the discussion, reference is made to “eventually feeding” a stream to a column or similar terms or phrases (e.g., eventually sent, eventually fed, or eventually returned). It will be understood by persons skilled in the art that this means that other processing steps may exist before the stream is fed to the column. For example, “eventually feeding” may include multiple processing steps such as sending a first nitrogen-enriched stream to the higher-pressure column, withdrawing a second nitrogen-enriched stream from the higher-pressure column, and sending the second nitrogen-enriched stream to the supplemental column. The second nitrogen-enriched stream may be withdrawn from the higher-pressure column at the same stage where the first nitrogen-enriched stream is fed to that column or at multiple stages above or below that feed location.




WORKED EXAMPLE




In the following worked example of the invention, as found in

FIG. 6

, stream


153


is eventually sent to the bottom of the higher-pressure column


103


. Further, only a single enriched nitrogen product is produced, stream


155


, at a pressure of


302


psia. Flows and conditions for major streams can be found in Table 1.












TABLE 1









Invention











Molar Composition





















Pres-








Stream




N


2






O


2






Ar




sure




Temperature




Flowrate









101




78.12%




20.95%




0.93%




 87




−270.4° F.




 55500 lb/hr










psia






105




64.54%




33.95%




1.51%




 87




−279.5° F.




109400 lb/hr










psia






131




45.84%




51.87%




2.29%




 18




−301.56° F.




 70700 lb/hr










psia






147




99.94%




1 ppm




0.06%




307




−283.4° F.




 67800 lb/hr










psia






151




78.12%




20.95%




0.93%




303




−239.0° F.




115200 lb/hr










psia






153




69.20%




29.48%




1.32%




303




−242.4° F.




 83000 lb/hr










psia






155




99.96%




1 ppm




0.04%




302




−250.1° F.




100000 lb/hr










psia


















Bottom







Column




Pressure











103




87 psia







121




50 psia







149




303 psia 















In comparison, a worked example for the prior art, as found in

FIG. 7

, is discussed below. Once more a single nitrogen product, now stream


109


, is produced. Again, the pressure of this stream is


302


psia. Flows and conditions for major streams in this example of the art can be found in Table 2.












TABLE 2









Prior Art


































Temp-







Stream




N


2






O


2






Ar




Pressure




erature




Flowrate









101




78.12%




20.95%




0.93%




304 psia




−238.5° F.




204000 lb/hr






105




68.79%




29.87%




1.34%




304 psia




−242.1° F.




145000 lb/hr






109




99.98%




1 ppm




0.02%




302 psia




−250.1° F.




100000 lb/hr






131




55.51%




42.59%




1.90%




 79 psia




−273.5° F.




104000 lb/hr






501




99.96%




1 ppm




0.04%




307 psia




−256.1° F.




  41000 lb/hr


















Bottom







Column




Pressure











103




304 psia







121




154 psia















It can be seen that the prior art requires higher column pressures in the distillation unit than does the invention. Since higher-pressure columns tend to require thicker, more costly materials, the invention allows for a reduction of the costs involved with the distillation unit. Further, less feed air is required in the invention. Primarily, a large portion of the feed air, 67.5%, does not pass through the higher-pressure column


103


; instead, it is sent directly to the supplemental column


149


. Secondly, the prior art is able to extract about 63% of the nitrogen entering as feed air, while the invention is able to extract about 75%. The air fed to the higher-pressure column


103


is of a much lower flow and a lower pressure.




Although illustrated and described herein with reference to certain specific embodiments, the present invention is nevertheless not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the spirit of the invention.



Claims
  • 1. A process for separating a multi-component fluid comprising oxygen and nitrogen to produce nitrogen, said process using a distillation column system having at least three distillation columns, including a higher-pressure column operating at a first pressure, a lower-pressure column operating at a second pressure lower than the first pressure, and a supplemental column operating at a third pressure greater than or equal to the second pressure, wherein the higher-pressure column and the lower-pressure column are thermally linked through a first heat exchanger and each distillation column has a top, a bottom, and a plurality of locations between the top and the bottom, comprising the steps of:feeding a first stream of the multi-component fluid to the higher-pressure column; feeding a second stream of the multi-component fluid or another multi-component fluid compromising oxygen and nitrogen to the supplemental column; withdrawing a first nitrogen-rich vapor stream from the higher-pressure column or the lower-pressure column; withdrawing a first oxygen-rich liquid stream from the lower-pressure column; heat exchanging at least a portion of the first oxygen-rich liquid stream indirectly against at least a portion of the first nitrogen-rich vapor stream in the first heat exchanger or a second heat exchanger, thereby at least partially vaporizing the first oxygen-rich liquid stream and at least partially condensing the first nitrogen-rich vapor stream; eventually changing the pressure of at least a portion of the condensed first nitrogen-rich vapor stream; eventually feeding at least a portion of the condensed first nitrogen-rich vapor stream to the supplemental column; withdrawing a second oxygen-rich liquid stream from the supplemental column; feeding at least a portion of the second oxygen-rich liquid stream to the lower-pressure column or the higher-pressure column; and withdrawing a first stream of nitrogen product from the supplemental column.
  • 2. A process as in claim 1, wherein the pressure of the portion of the condensed first nitrogen-rich vapor stream is changed by increasing the pressure.
  • 3. A process as in claim 1, wherein the pressure of the portion of the condensed first nitrogen-rich vapor stream is changed by reducing the pressure.
  • 4. A process as in claim 2, comprising the further steps of:withdrawing a second nitrogen-rich vapor stream from the supplemental column; withdrawing a third oxygen-rich liquid stream from the lower-pressure column; heat exchanging at least a portion of the third oxygen-rich liquid stream indirectly against at least a portion of the second nitrogen-rich vapor stream in a third heat exchanger, thereby at least partially condensing the second nitrogen-rich vapor-stream; and feeding at least a portion of the condensed second nitrogen-rich vapor stream to the supplemental column.
  • 5. A process as in claim 3, comprising the further steps of:withdrawing a second nitrogen-rich vapor stream from the lower-pressure column; withdrawing a third oxygen-rich liquid stream from the lower-pressure column; heat exchanging at least a portion of the third oxygen-rich liquid stream indirectly against at least a portion of the second nitrogen-rich vapor stream in a second heat exchanger, thereby at least partially condensing the second nitrogen-rich vapor-stream; increasing the pressure of at least a portion of the condensed second nitrogen-rich vapor stream; and feeding at least a portion of the condensed second nitrogen-rich vapor stream to the higher-pressure column.
  • 6. A process as in claim 1, wherein the third pressure is greater than or equal to the first pressure.
  • 7. A process as in claim 1, comprising the further step of:withdrawing a stream of a product enriched in nitrogen from the lower-pressure column.
  • 8. A process as in claim 1, comprising the further step of:withdrawing a stream of product enriched in nitrogen from the higher-pressure column.
  • 9. A process as in claim 4, wherein:a portion of the condensed first nitrogen-rich vapor stream is fed to the supplemental column at a first location; and a portion of the condensed second nitrogen-rich vapor stream is fed to the supplemental column at the first location or at a second location above the first location.
  • 10. A process as in claim 1, wherein:a first nitrogen-rich liquid stream from the first heat exchanger is fed to the lower-pressure column at a first location; and a second nitrogen-rich liquid stream from the second heat exchanger is fed to the lower-pressure column at a second location above the first location.
  • 11. A cryogenic air separation unit using a process as in claim 1.
US Referenced Citations (14)
Number Name Date Kind
3688513 Streich et al. Sep 1972 A
4254629 Olszewski Mar 1981 A
4533375 Erickson Aug 1985 A
4582518 Erickson Apr 1986 A
4605427 Erickson Aug 1986 A
5069699 Agrawal Dec 1991 A
5402647 Bonaquist et al. Apr 1995 A
5471843 Chretien Dec 1995 A
5485729 Higginbotham Jan 1996 A
5730004 Voit Mar 1998 A
5906113 Lynch et al. May 1999 A
5918482 Potempa Jul 1999 A
5964104 Rottmann Oct 1999 A
6257019 Oakey et al. Jul 2001 B1
Foreign Referenced Citations (6)
Number Date Country
0924486 Jun 1999 EP
9921367 Jun 1999 EP
1043558 Oct 2000 EP
1062062 Jun 1998 JP
WO9819122 May 1998 WO
WO0060294 Oct 2000 WO