The field of the disclosure relates generally to a fuel injector for a combustor of a rotary machine, and more particularly to an air shield to control air flow to a fuel injector.
At least some known combustors used with rotary machines, such as gas turbines, include at least one secondary fuel injector, often referred to as a “late lean injector,” located downstream from a primary fuel nozzle. At least some known late lean injectors mix a fuel supply with a supply of air, such as from a compressor discharge casing. However, such a supply of air may not be as steady or uniform as is desired under some operating conditions, and a potential exists for small quantities of fuel to escape through the late lean injector to the outside of the combustor.
In one aspect, an air shield for an injector of a combustor is provided. The air shield includes a first section that extends axially from a first end to a second end, and a channel defined by the air shield. The channel includes at least one inlet proximate to the second end. The at least one inlet is configured to receive a channel airflow that is a portion of a surrounding airflow. The channel is configured to control a distribution of the channel airflow to the injector.
In another aspect, a combustor for a gas turbine is provided. The combustor includes a liner that defines a primary combustion zone, and a sleeve that substantially circumscribes the liner. The combustor also includes a secondary combustion zone downstream from, and in flow communication with, the first combustion zone, and an injector coupled to the sleeve upstream from the secondary combustion zone. The injector includes at least one transfer tube in flow communication with the primary combustion zone. The combustor further includes an air shield. The air shield includes a first section that extends axially from a first end to a second end, and a channel defined by the air shield. The channel includes at least one inlet proximate to the second end. The at least one inlet is configured to receive a channel airflow that is a portion of a surrounding airflow of the combustor. The channel is configured to control a distribution of the channel airflow to the injector.
The exemplary methods and systems described herein overcome at least some of the disadvantages associated with known late lean injectors for combustors of rotary machines. The embodiments described herein include an air shield configured to cover a late lean injector. The air shield defines a channel that controls a distribution of an airflow to the late lean injector. For example, the air shield may be shaped to distribute the air flow in the channel to facilitate symmetric flow into an inlet of the late lean injector, facilitating improved fuel/air mixing and flow uniformity in the late lean injector. Moreover, the air shield may enclose at least a portion of a fuel supply line to the late lean injector.
Turbine section 18 is coupled to compressor section 14 via a rotor shaft 17. It should be noted that, as used herein, the term “couple” is not limited to a direct mechanical, electrical, and/or communication connection between components, but may also include an indirect mechanical, electrical, and/or communication connection between multiple components. During operation of gas turbine 10, intake section 12 channels air towards compressor section 14. Compressor section 14 compresses the air to a higher pressure and temperature and discharges the compressed air towards combustor section 16. In combustor section 16, the compressed air is mixed with fuel and ignited to generate combustion gases that are channeled towards turbine section 18. More specifically, combustor section 16 includes at least one combustor 20, in which a fuel, for example, natural gas and/or fuel oil, is injected into the air flow, and the fuel-air mixture is ignited to generate high temperature combustion gases that are channeled towards turbine section 18.
Turbine section 18 converts the thermal energy from the combustion gas stream to mechanical rotational energy, as the combustion gases impart rotational energy to at least one rotor blade 19 coupled to rotor shaft 17 within turbine section 18. Rotor shaft 17 may be coupled to a load (not shown) such as, but not limited to, an electrical generator and/or a mechanical drive application. The exhausted combustion gases exit turbine section 18.
Head end 22 includes a plurality of primary fuel nozzles 21 that are configured to mix fuel and air in any suitable fashion for combustion within primary combustion zone 23. The combustion of the mixture of fuel and air in primary combustion zone 23 produces combustion gases that flow into secondary combustion zone 33 and are channeled towards turbine section 18 (shown in
Combustor 20 also includes at least one secondary, or late lean, injector 32. In the illustrated embodiment, each at least one late lean injector 32 is coupled to sleeve 26 upstream from secondary combustion zone 33. In certain embodiments, the at least one late lean injector 32 is a plurality of late lean injectors 32 that are spaced circumferentially around liner 24. Each at least one late lean injector 32 receives fuel from a corresponding fuel supply line 29. In an embodiment, each fuel supply line 29 extends generally axially along a radially outer surface of sleeve housing 30 and a radially outer surface of sleeve 26 to the corresponding late lean injector 32. In alternative embodiments, fuel supply line 29 may be at least partially defined within at least one of sleeve housing 30 and sleeve 26. Additionally or alternatively, fuel supply line 29 may be at least partially offset radially outwardly from at least one of sleeve housing 30 and sleeve 26.
Each at least one late lean injector 32 is configured to mix fuel delivered from fuel supply line 29 and air drawn from an airflow 44 that surrounds combustor 20. In certain embodiments, surrounding airflow 44 is a compressed air flow supplied from compressor section 14 (shown in
Each at least one late lean injector 32 may be of any suitable design to enable combustor 20 to function as described herein. For example, but not by way of limitation, the at least one late lean injector 32 may be at least one of a bell-mouth injector, a tube-in-tube injector, a swirl injector, a rich catalytic injector, and a shower-head type multi-tube injector.
Each air shield 100 includes a first section 102 that extends axially from a first end 101, configured to be disposed proximate the corresponding late lean injector 32, to a second end 103, configured to be disposed proximate sleeve housing 30. In certain embodiments, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of about one times to about three times a diameter of the corresponding late lean injector 32. In a particular embodiment, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of about two times the diameter of the corresponding late lean injector 32. In alternative embodiments, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of greater than about three times the diameter of the corresponding late lean injector 32.
Air shield 100 defines a channel 112 when air shield 100 is coupled to combustor 20. Channel 112 is configured to receive a channel airflow 144 that is a portion of surrounding airflow 44, and to distribute channel airflow 144 to late lean injector 32. Moreover, air shield 100 defines channel 112 to control a distribution of channel airflow 144 to late lean injector 32 in a desired fashion.
For example, channel 112 is configured to receive a substantial portion of channel airflow 144 from surrounding airflow 44 proximate second end 103, rather than from surrounding airflow 44 proximate to first end 101. In certain embodiments, surrounding airflow 44 proximate to second end 103 is relatively less dynamic as compared to surrounding airflow 44 proximate to first end 101. Thus, each channel 112 is configured to distribute a relatively uniform airflow 144 to each of the corresponding plurality of circumferentially spaced late lean injectors 32.
In the illustrated embodiment, first section 102 is coupled to sleeve 26, and air shield 100 also includes a second section 104 coupled to sleeve housing 30. Second section 104 is in flow communication with first section 102. In alternative embodiments, second section 104 may be omitted. Also in the illustrated embodiment, first section 102 includes a neck 106 proximate to second end 103 and a pair of shoulder regions 108 that extend from neck 106. First section 102 also includes an annular dome region 110 proximate first end 101, such that annular dome region 110 is configured to be disposed radially outwardly from late lean injector 32. Neck 106, pair of shoulder regions 108, and annular dome region 110 of air shield 100 further define channel 112 to control the distribution of channel airflow 144 to late lean injector 32 in a desired fashion, as will be described with reference to
As can be seen in
In the illustrated embodiment, the at least one inlet 120 includes side windows 122. Each side window 122 is defined through a side wall of first section 102 of air shield 100 along a corresponding shoulder region 108. The at least one inlet 120 also may include at least one top window 124 defined through a top wall of neck 106. Additionally, the at least one inlet 120 may include a plurality of apertures 126 defined through a top wall of each shoulder region 108, and may include a plurality of apertures 128 defined through the top wall of neck 106. The at least one inlet 120 further may include an aperture or window 130 defined through a wall of second section 104. For example, in the illustrated embodiment, aperture 130 is defined around an opening through which fuel supply line 29 extends into channel 112. Additionally or alternatively, the at least one inlet 120 may include any other suitable window, aperture, channel, or other type of inlet into channel 112.
It should be understood that any type or position of inlet 120 may be used in combination with any other type or position of inlet 120 without departing from the scope of this disclosure. For example, in a particular embodiment, the at least one inlet 120 includes side windows 122 and top window 124, and does not include apertures 126, 128, and 130. For another example, in an alternative embodiment, the at least one inlet 120 includes side windows 122 and apertures 126 and 128, and does not include top window 124 and aperture 130. In general, a type and number of inlets 120 may be chosen to further control a distribution of channel airflow 144 to late lean injector 32 (shown in
In certain embodiments, air shield 100 is configured to capture any fuel that escapes from late lean injector 32. More specifically, channel 112 is configured such that channel airflow 144 develops a velocity towards late lean injector 32 sufficient to sweep the escaped fuel back through the late lean injector 32 into the primary combustion zone 23. The velocity of channel airflow 144 prevents the escaped fuel from exiting channel 112 through the at least one inlet 120.
In the illustrated embodiment, first section 102 includes a telescoping portion 134 at second end 103 that is configured to extend at least partially over second section 104. More specifically, telescoping portion 134 is configured for sliding movement over second section 104 in a direction generally parallel to longitudinal axis 40 (shown in
With reference to
With reference to
As described above, late lean injector 32 is configured to inject mixed fuel and air through the at least one transfer tube 34 into primary combustion zone 23 (shown in
In the illustrated embodiment, air shield 200 includes a scroll region 232 proximate first end 101, such that scroll region 232 is configured to be disposed radially outwardly from late lean injector 32. Air shield 200 also includes a transition region 230 disposed between scroll region 232 and second end 103. Scroll region 232 is defined by a radius 234 measured from a central point 236 that is configured to lie on central axis 220 when air shield 200 is coupled to combustor 20. Radius 234 generally decreases along an arcuate path about swirler inlet 214, as illustrated in
Channel airflow 144 approaches swirler inlet 214 within channel 112 from second end 103. If an effect of scroll region 232 is disregarded, a disproportionate portion of channel airflow 144 would tend to impinge certain ones of the plurality of vanes 216 at a range of angles that vary significantly with respect to vane angle 226, which would tend to produce a significant variation in inlet velocities around a perimeter of swirler inlet 214 and produce an asymmetric air flow through late lean injector 32. Such asymmetric air flow would tend to result in less effective mixing of fuel and air in late lean injector 32.
As can be seen in
In the illustrated embodiment, vanes 216 have a vane angle 226 oriented such that swirler inlet 214 is configured to impart a counterclockwise swirl about central axis 220, and radius 234 decreases along a correspondingly counterclockwise path about swirler inlet 214 to impart a correspondingly counterclockwise pre-swirl to channel airflow 144. Moreover, transition region 230 is oriented to facilitate transitioning channel airflow 144 to a counterclockwise tangential velocity. In an alternative embodiment (not shown), vanes 216 have an oppositely oriented vane angle 226 such that swirler inlet 214 is configured to impart a clockwise swirl about central axis 220, radius 234 decreases along a correspondingly clockwise path about swirler inlet 214 to impart a correspondingly clockwise pre-swirl to channel airflow 144, and transition region 230 is oriented to facilitate transitioning channel airflow 144 to a clockwise tangential velocity.
Thus, a portion of channel 112 defined by scroll region 232, and optionally also by transition region 230, is configured to distribute channel airflow 144 into late lean injector 32 substantially evenly around a perimeter of swirler inlet 214 as compared to the late lean injector with no air shield 200, producing a more symmetric airflow through late lean injector 32. It should be understood that air shield 200 may be used with any suitable late lean injector 32, and is not limited to use with the particular embodiment of late lean injector 32 shown in
An exemplary method 800 of assembling a combustor, such as combustor 20, for a gas turbine, such as gas turbine 10, is illustrated in
In certain embodiments, coupling 806 the air shield to a sleeve further includes coupling 808 the air shield such that the channel is further configured to distribute the channel airflow substantially evenly around a perimeter of an inlet, such as bell-mouth air inlet 114 or swirler inlet 214, of the injector. The air shield may have an annular dome region, such as annular dome region 110, proximate the first end, and method 800 may further include positioning 810 a peak, such as peak 116, of the annular dome region over a rim, such as rim 118, of the inlet of the injector. Alternatively or additionally, the air shield may include a scroll region, such as scroll region 232, proximate the first end, and coupling 806 the air shield to a sleeve may further include coupling 812 the air shield such that a radius of the scroll region generally decreases along an arcuate path about the inlet of the injector. In certain embodiments, coupling 806 the air shield to a sleeve further includes enclosing 814 at least a portion of a fuel supply line to the injector, such as fuel supply line 29, within the air shield.
Exemplary embodiments of an air shield configured to cover a late lean injector of a combustor are described above in detail. The embodiments provide an advantage in controlling a distribution of an airflow to the late lean injector. For example, the air shield may be shaped to facilitate symmetric flow into an inlet of the late lean injector, facilitating improved fuel/air mixing and flow uniformity in the late lean injector. The embodiments also provide an advantage in that the air shield may enclose at least a portion of a fuel supply line to facilitate protecting the fuel supply line during, for example, shipping, installation, and maintenance of the combustor.
The methods and systems described herein are not limited to the specific embodiments described herein. For example, components of each system and/or steps of each method may be used and/or practiced independently and separately from other components and/or steps described herein. In addition, each component and/or step may also be used and/or practiced with other assemblies and methods.
While the disclosure has been described in terms of various specific embodiments, those skilled in the art will recognize that the disclosure can be practiced with modification within the spirit and scope of the claims. Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. Moreover, references to “one embodiment” in the above description are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.