The field of the disclosure relates generally to a fuel injector for a combustor of a rotary machine, and more particularly to an air shield to control air flow to a fuel injector.
At least some known combustors used with rotary machines, such as gas turbines, include at least one secondary fuel injector, often referred to as a “late lean injector,” located downstream from a primary fuel nozzle. At least some known late lean injectors mix a fuel supply with a supply of air, such as from a compressor discharge casing. However, if the supply of air includes low velocity or recirculation zones, unintended flameholding at the late lean injector may result.
In one aspect, an air shield for an injector of a combustor is provided. The air shield includes a first section that extends axially from a first end to a second end. The first section includes at least one side wall and a top wall. The at least one side wall and the top wall at least partially define a channel configured to distribute a channel airflow to the injector. The air shield also includes at least one first inlet defined through the at least one side wall and at least one second inlet defined through the top wall. The at least one first inlet and the at least one second inlet are configured to receive a portion of a surrounding airflow to at least partially form the channel airflow.
In another aspect, a combustor for a gas turbine is provided. The combustor includes a liner that defines a primary combustion zone, a sleeve that substantially circumscribes the liner, a secondary combustion zone downstream from, and in flow communication with, the first combustion zone, and an injector coupled to the sleeve upstream from the secondary combustion zone. The injector includes at least one transfer tube in flow communication with the primary combustion zone. The combustor also includes an air shield coupled to the sleeve. The air shield includes a first section that extends axially from a first end to a second end. The first section includes at least one side wall and a top wall. The at least one side wall and the top wall at least partially define a channel configured to distribute a channel airflow to the injector. The air shield also includes at least one first inlet defined through the at least one side wall and at least one second inlet defined through the top wall. The at least one first inlet and the at least one second inlet are configured to receive a portion of a surrounding airflow of the combustor to at least partially form the channel airflow.
The exemplary systems and methods described herein overcome at least some of the disadvantages associated with known late lean injectors for combustors of rotary machines. The embodiments described herein include an air shield configured to cover a late lean injector. The air shield defines a channel that provides an airflow to the late lean injector. The airflow enters the channel through at least one first inlet defined in a side wall of the air shield, and through at least one second inlet defined in a top wall of the air shield. The first and second inlets cooperate to reduce low velocity and/or recirculation zones and improve flow uniformity through the late lean injector. Moreover, the air shield may enclose at least a portion of a fuel supply line to the late lean injector.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
Turbine section 18 is coupled to compressor section 14 via a rotor shaft 17. It should be noted that, as used herein, the term “couple” is not limited to a direct mechanical, electrical, and/or communication connection between components, but may also include an indirect mechanical, electrical, and/or communication connection between multiple components. During operation of gas turbine 10, intake section 12 channels air towards compressor section 14. Compressor section 14 compresses the air to a higher pressure and temperature and discharges the compressed air towards combustor section 16. In combustor section 16, the compressed air is mixed with fuel and ignited to generate combustion gases that are channeled towards turbine section 18. More specifically, combustor section 16 includes at least one combustor 20, in which a fuel, for example, natural gas and/or fuel oil, is injected into the air flow, and the fuel-air mixture is ignited to generate high temperature combustion gases that are channeled towards turbine section 18.
Turbine section 18 converts the thermal energy from the combustion gas stream to mechanical rotational energy, as the combustion gases impart rotational energy to at least one rotor blade 19 coupled to rotor shaft 17 within turbine section 18. Rotor shaft 17 may be coupled to a load (not shown) such as, but not limited to, an electrical generator and/or a mechanical drive application. The exhausted combustion gases exit turbine section 18.
Head end 22 includes a plurality of primary fuel nozzles 21 that are configured to mix fuel and air in any suitable fashion for combustion within primary combustion zone 23. The combustion of the mixture of fuel and air in primary combustion zone 23 produces combustion gases that flow into secondary combustion zone 33 and are channeled towards turbine section 18 (shown in
Combustor 20 also includes at least one secondary, or late lean, injector 32. In the illustrated embodiment, each at least one late lean injector 32 is coupled to sleeve 26 upstream from secondary combustion zone 33. In certain embodiments, the at least one late lean injector 32 is a plurality of late lean injectors 32 that are spaced circumferentially around liner 24. Each at least one late lean injector 32 receives fuel from a corresponding fuel supply line 29. In an embodiment, each fuel supply line 29 extends generally axially along a radially outer surface of sleeve housing 30 and a radially outer surface of sleeve 26 to the corresponding late lean injector 32. In alternative embodiments, fuel supply line 29 may be at least partially defined within at least one of sleeve housing 30 and sleeve 26. Additionally or alternatively, fuel supply line 29 may be at least partially offset radially outwardly from at least one of sleeve housing 30 and sleeve 26.
Each at least one late lean injector 32 is configured to mix fuel delivered from fuel supply line 29 and air drawn from an airflow 44 that surrounds combustor 20. In certain embodiments, surrounding airflow 44 is a compressed air flow supplied from compressor section 14 (shown in
Each at least one late lean injector 32 may be of any suitable design to enable combustor 20 to function as described herein. For example, but not by way of limitation, the at least one late lean injector 32 may be at least one of a bell-mouth injector, a tube-in-tube injector, a swirl injector, a rich catalytic injector, and a shower-head type multi-tube injector.
Each air shield 100 includes a first section 102 that extends axially from a first end 101, configured to be disposed proximate the corresponding late lean injector 32, to a second end 103, configured to be disposed proximate sleeve housing 30. In certain embodiments, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of about one times to about three times a diameter of the corresponding late lean injector 32. In a particular embodiment, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of about two times the diameter of the corresponding late lean injector 32. In alternative embodiments, each air shield 100 extends circumferentially along combustor 20 for a maximum distance of greater than about three times the diameter of the corresponding late lean injector 32.
Air shield 100 at least partially defines a channel 112 when air shield 100 is coupled to combustor 20. Channel 112 is configured to receive a channel airflow 144 that is a portion of surrounding airflow 44, and to distribute channel airflow 144 to late lean injector 32.
In the illustrated embodiment, first section 102 is coupled to sleeve 26, and air shield 100 also includes a second section 104 coupled to sleeve housing 30. Second section 104 is in flow communication with first section 102. In alternative embodiments, second section 104 may be omitted. Also in the illustrated embodiment, first section 102 includes a neck 106 proximate to second end 103 and a pair of shoulder regions 108 that extend from neck 106. In the illustrated embodiment, first section 102 also includes a dome region 110 proximate first end 101, such that dome region 110 is configured to be disposed radially outwardly from late lean injector 32. Neck 106, pair of shoulder regions 108, dome region 110, and other portions of first section 102 are shaped in any suitable fashion that enables channel 112 to distribute a predetermined channel airflow 144 to late lean injector 32.
Air shield 100 also includes a top wall 107 that extends generally circumferentially, with respect to longitudinal axis 40, from the at least one sidewall 105. In the illustrated embodiment, top wall 107 extends between the pair of opposing side walls 105 to define a top wall of channel 112, while sleeve 26 defines a bottom wall of channel 112. In alternative embodiments, top wall 107 has any suitable configuration that enables air shield 100 to function as described herein.
Air shield 100 further includes at least one first inlet 120 defined through side wall 105 of first section 102, and at least one second inlet 122 defined through top wall 107 of first section 102. The at least one first inlet 120 and the at least one second inlet 122 are each configured to receive a portion of surrounding airflow 44 of combustor 20 to at least partially form channel airflow 144. In certain embodiments, each first inlet 120 and second inlet 122 is located generally proximate second end 103. For example, in the illustrated embodiment, each first inlet 120 and second inlet 122 is located on at least one of neck 106 and shoulder regions 108. In alternative embodiments, at least one first inlet 120 and/or second inlet 122 is located other than generally proximate second end 103.
In the exemplary embodiment, the at least one first inlet 120 includes an opposing pair of first inlets 120 each defined along one of pair of shoulder regions 108. The size and position of the pair of first inlets 120 on opposite shoulder regions 108 is configured to direct channel airflow 144 in a generally axial direction defined from second end 103 towards first end 101 of first section 102. In alternative embodiments, the at least one first inlet 120 includes any suitable number of first inlets 120 each positioned at any suitable location on side wall 105 that enables air shield 100 to function as described herein.
In certain embodiments, however, a location of air shield 100 on combustor 20 relative to a source of surrounding airflow 44 inhibits first inlets 120 from providing a suitable channel airflow 144. For example, but not by way of limitation, and using the terms “below,” “downward,” and “upward” with respect to the perspective view shown in
In certain embodiments, the at least one second inlet 122 is configured to reduce or eliminate the potential for recirculation zones and/or low velocity within channel 112 of air shield 100. In certain embodiments, the at least one second inlet 122 includes at least one top window 124 defined in top wall 107 along neck 106 of first section 102. At least one of a size and a position of the at least one top window 124 is configured to enhance the component of channel airflow 144 that flows in the axial direction defined from second end 103 towards first end 101 of first section 102. For example, in the exemplary embodiment shown in
With further reference to
Notably, the configuration of top window 124 in the exemplary embodiment of
Referring to
In alternative embodiments, the at least one second inlet 122 includes any suitable number of second inlets 122, such as but not limited to any suitable number of top windows 124, shoulder apertures 126, and/or neck apertures 128, each positioned at any suitable location on top wall 107 that enables air shield 100 to function as described herein.
In the illustrated embodiment, first section 102 includes a telescoping portion 134 at second end 103 that is configured to extend at least partially over second section 104. More specifically, telescoping portion 134 is configured for sliding movement over second section 104 in a direction generally parallel to longitudinal axis 40 of combustor 20, such that air shield 100 accommodates relative motion parallel to longitudinal axis 40 between sleeve 26 and sleeve housing 30. For example, in certain embodiments, upon initiation of operation of gas turbine 10, sleeve 26 expands axially towards head end 22 relative to sleeve housing 30. Because first section 102 is coupled to sleeve 26, first section 102 moves towards second section 104. Telescoping portion 134 slides over second section 104 towards head end 22 to maintain an integrity of channel 112. Upon cessation of operation of gas turbine 10, sleeve 26 retracts axially from sleeve housing 30, and telescoping portion 134 slides over second section 104 away from head end 22 to maintain an integrity of channel 112. In alternative embodiments, first section 102 does not include telescoping portion 134.
In the illustrated embodiment, second section 104 includes an aperture 130 configured to receive fuel line 29. In certain embodiments, aperture 130 also is configured to receive a portion of surrounding airflow 44 into channel 112 to at least partially form channel airflow 144. In alternative embodiments, aperture 130 is configured to receive fuel line 29 such that little or none of channel airflow 144 is received through aperture 130. In other alternative embodiments, second section 104 does not include aperture 130.
An exemplary method 800 of assembling a combustor, such as combustor 20, for a gas turbine, such as gas turbine 10, is illustrated in
Exemplary embodiments of an air shield configured to cover a late lean injector of a combustor are described above in detail. The embodiments provide an advantage in reducing low velocity and/or recirculation zones and improving flow uniformity through the late lean injector. For example, embodiments of the air shield include at least one first inlet defined in a side wall of the air shield and at least one second inlet defined in a top wall of the air shield that cooperate to enhance an axial component of a channel airflow through the air shield, reducing a potential for unintended flameholding at the late lean injector. The embodiments also provide an advantage in that the air shield may enclose at least a portion of a fuel supply line to facilitate protecting the fuel supply line during, for example, shipping, installation, and maintenance of the combustor.
The methods and systems described herein are not limited to the specific embodiments described herein. For example, components of each system and/or steps of each method may be used and/or practiced independently and separately from other components and/or steps described herein. In addition, each component and/or step may also be used and/or practiced with other assemblies and methods.
While the disclosure has been described in terms of various specific embodiments, those skilled in the art will recognize that the disclosure can be practiced with modification within the spirit and scope of the claims. Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. Moreover, references to “one embodiment” in the above description are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.