The present application claims the benefit under 35 U.S.C. ยง 119 of German Patent Application No. DE 10 2022 213 542.3 filed on Dec. 13, 2022, which is expressly incorporated herein by reference in its entirety.
The present invention is based on an air supply to an internal combustion engine and a method and a device for diagnosing an air supply.
German Patent No. DE 195 08 013 C1 describes an air supply to an internal combustion engine in which a first air duct and a second air duct are provided. Air is supplied through the first air duct to cylinders of the internal combustion engine. Air is supplied via a second air duct to a heater for heating an exhaust system of the internal combustion engine.
An air supply according to the present invention and the method and device for diagnosing an air supply with certain features of the present invention may have an advantage that, due to the novel assignment of the air ducts to cylinders and to a heater of the exhaust system of the internal combustion engine, novel and improved possibilities arise for diagnosis during ongoing operation. A mutual plausibility check and checking of the measured signals and thus a diagnosis of the entire air system can thus be carried out. In particular, leakages in the air supply, i.e., undesired ingress of air from the environment of the internal combustion engine into the air supply of the internal combustion engine, can thus be detected very reliably.
The operational reliability of internal combustion engines is thus significantly increased. In addition to the advantages for diagnostic possibilities, in the air supply according to the present invention, only one air outlet of the two air paths at the air filter box needs to be taken into account. This is a particular advantage if for packaging reasons insufficient installation space for a second air outlet is provided. Since the second air outlet for the burner system does not have to be routed up to the air filter box, it can also be designed so as to be geometrically shorter.
Further advantages and improvements result from features of the present invention disclosed herein. According to an example embodiment of the present invention, a diagnostic possibility arises particularly easily if no air is flowing through the first air duct and then the mass flows through the third air duct are then compared to expected values of the flow through the second air duct. Alternatively, an expected value for a pressure in the air supply can also be formed depending on the flow through the second air duct. The expected values for the mass flow and the pressure thereby result from a control of an air pump and the opening of a valve flap in the second air duct. The leak-tightness of the air ducts can thus be checked. A further possibility of diagnosis arises in this operating state when the second sensor element checks a mass flow through the air duct 1. During correct operation, no mass flow should be measured at the sensor element 12 in the first air duct 1. A detected mass flow in the air duct 1 then points to a leak in the air supply or a defective throttle valve. Furthermore, in such operation, in which an air flow occurs only in the second air duct, a check can be made on the oxygen content in the exhaust gas of the heater. In the event of correct functioning, this should largely correspond to an expected value. During operation in which the control elements of the first and second air ducts are controlled such that there is an air flow in the first and second air ducts, the air flow in the second air duct is ascertained, by the measured mass flow of the first air duct being subtracted from the measured mass flow of the third air duct. A plausibility check of the mass flows through the first and second air ducts is then effected by a comparison to expected values. In this way, a simple diagnosis of the mass flows through the first and second air ducts can be carried out, and corresponding conclusions can be drawn about correct or faulty operation. If the control elements of the second air duct prevent an air flow, then in the case of correct operation, the flow through the first air duct and through the third air duct will be the same. This flow can then be compared to expected values which result from the operating data of the cylinders and of the actuating element in the first air duct. A correct or a faulty operation of the air supply can thus be differentiated.
Exemplary embodiments of the present invention are illustrated in the figures and explained in more detail in the description below.
A sensor element 11 is arranged in the third air duct 3. In the first air duct 1, starting from the air duct 3, a sensor element 12, a throttle valve 21, and then at least one cylinder 10 are arranged. Starting from the air duct 3, an air pump 14, a shut-off valve 22 and then a heater 15 are arranged in the second air duct 2.
The two sensor elements 11, 12 each have a mass flow sensor. The mass flow sensor measures the mass of air that flows through the relevant air duct 1, 3. Furthermore, a pressure sensor and a temperature sensor can also be provided in each case in the sensor elements 11, 12. The pressure in the air ducts 1, 3 is measured in each case by pressure sensors. The temperature of the air flowing through the air ducts 1, 3 is measured in each case by the temperature sensors.
The mass of air which is sucked in by the cylinders 10 and thus flows through the air duct 1 is controlled by the throttle valve 21. For this purpose, a valve flap 33 is actuated in such a way that it controls the air flow.
The amount of air flowing through the air duct 2 is determined by the air pump 14 and the shut-off valve 22. Only when the air pump 14 is switched on is a negative pressure generated which leads to a flow in the second air duct 2. Furthermore, the amount of air flowing through the air duct 2 can be influenced depending on the position of a valve flap 34 of the shut-off valve 22. The amount of air can be influenced by the delivery rate of the air pump 14 and the position of the valve flap 34. In a particularly simple embodiment, the valve flap 34 can only assume the completely open position or the completely closed position, and the air quantity is controlled only by the delivery rate or rotational speed of the air pump 14. In the representation in
The cylinders 10 and the heater 15 are each connected to an exhaust system 35 so that the exhaust gases of the cylinders 10 and of the heater 15 are routed through the exhaust system 35. Catalytic converters 13 and at least one lambda sensor 19 are provided in the exhaust system 35. The catalytic converters 13 may have a plurality of partial catalytic converters, for example a first and a second three-way catalytic converter, a particle filter, and a catalytic converter for NOx reduction. The precise function and arrangement of the partial catalytic converters is not important for understanding the present invention. The residual oxygen content in the exhaust gas is determined by the lambda sensor 19. It can thus be ensured that the total quantity of fuel introduced into the cylinders 10 and the heater 15 is in a stoichiometric ratio to the introduced air, since only in such an operating range is good cleaning of the exhaust gas ensured.
The heater 15 comprises a fuel injector 16 and an igniter 17. The fuel injector 16 is designed as a conventional fuel injection valve and enables a precisely defined quantity of fuel to be introduced into the heater 15 for a heating operation. The igniter 17 is typically designed as a spark plug or as a glow plug for igniting a fuel/air mixture. A further lambda sensor 18 can optionally also be arranged in the connecting pipe between the heater 15 and the exhaust system 35, by means of which further lambda sensor it can be ensured that the quantity ratios of air and fuel in the heater 15 also correspond to a desired setpoint value.
Typically, the heater 15 is switched on before the internal combustion engine 40 is started or during an early operating phase of the internal combustion engine. For example, the start of an internal combustion engine can be delayed and initially only an operation of the heater 15 take place. A heating of the exhaust system 35 is thus already achieved before the start of an internal combustion engine. As a result of this measure, cleaning of the exhaust gas is already enabled in early operation of the internal combustion engine, since it is not necessary to wait until the exhaust gases of the cylinders 10 reach the operating temperature of the catalytic converters 13 for converting the exhaust gases in the exhaust system 35. A start of the internal combustion engine is therefore delayed for a short time (for example 1 to 10 seconds) in order to ensure a minimum temperature of the exhaust system at start-up of the internal combustion engine. Typically, a second operating phase is then carried out in which the internal combustion engine is already being operated by combustion processes in the cylinders 10 and, at the same time, heating by the heater 15 is also taking place. A further rapid heating of the exhaust system 35 up to an optimal operating temperature of the catalytic converters 13 is thereby ensured. In a third continuous operation of the combustion in the cylinders 15, it is possible for the heater 15 then not to be operated further. If operating phases occur with insufficient heat introduction into the exhaust system 35 during further operation of the internal combustion engine, the heater 15 can be activated again.
For controlling and diagnosing the device according to
In
Since no air is flowing through the air duct 1, in the case of correct operation, the mass flow through the sensor element 11 corresponds to the mass flow through the air duct 2. A first simple diagnosis therefore compares the mass flows through the air duct 3 to an expected value for the flow through the air duct 2. Since the flow through the air duct 2 in its entirety also flows through the air duct 3, the measurement value for the mass flow of the sensor element 11 through the air duct 3 thus indicates the flow of air through the air duct 2. The expected value results from the control of the air pump 14 and, if applicable, from the opening of the valve 22 or from the position of the valve flap 34. If the flow through the air duct 2 is controlled not only by the operating data of the air pump 14 but also by the position of the valve flap 34, both values will have to be taken into account for the formation of an expected value. If the flow through the air duct 2 is defined only by the operating data of the air pump 14, in particular a delivery rate or rotational speed, then only the operating data of the air pump will have to be taken into account for the formation of an expected value. If it is then determined that the mass flow through the air duct 3 does not correspond to the expected value or the deviation from the expected value is too large, a fault in the air supply will be detected. Such a fault can consist, for example, in a leak of one of the air ducts 1, 2, 3 toward the ambient air, a fault in the pump 14, or a malfunction in the valve 22.
The operation of the internal combustion engine 40, as shown in
The operation of the internal combustion engine 40, as shown in
The operation of the internal combustion engine 40, as shown in
In the same way, deviations from desired sub- and superstoichiometric operating phases can also be diagnosed
If a pressure sensor is additionally arranged in one of the sensor elements 11 or 12, it will be possible to detect a successful start of heating by the heater 15. Fuel is introduced into the heater 15 via the injection valve 16 and combustion is started by the spark plugs 17. The beginning of heat release in the heater 15 results in a pressure wave which propagates through the air duct 2 into the air duct 1 and into the air duct 3 up to the air filter 31. This pressure wave can be detected by a corresponding pressure sensor in the sensor elements 11 or 12, and thus makes it possible to check the successful start-up of the heater 15.
In this second operating state too, a diagnosis can also be made by checking the signals of the mass flow of the sensor elements 11, 12. For this purpose, the mass flow of air through the air duct 2 to the heater 15 must first be determined. This takes place by subtracting the measured signal of the mass flow sensor of the sensor element 12 from the measured signal of the mass flow sensor of the sensor element 11. The mass flow sensor of the sensor element 11 measures the mass flow of air that flows not only through the air duct 1 but also through the air duct 2. The mass flow of air through the air duct 1 is then compared to an expected value, and in addition the mass flow of air through the air duct 2 is compared to a second expected value. The expected value for the mass flow through the air duct 1 results from the operating parameters of the cylinders 10, for example the rotational speed of the internal combustion engine and load, and from the operating data of the throttle valve 21, for example the position of the valve plate 33 in the throttle valve 21. The expected value for the mass flow through the air duct 2 results from the operating parameters of the air pump 14 and the valve 22. By comparing the expected values to the measured values, possibly measured faults can be assigned to the individual air ducts.
Furthermore, in the operation as shown in
The present invention includes the following embodiments described in the numbered paragraphs below:
Paragraph 1. Air supply to an internal combustion engine (40) which has at least one cylinder (10) and a heater (15) of an exhaust system (35), comprising a first air duct (1) for supplying air to the at least one cylinder (10) of the internal combustion engine (40) for operating the internal combustion engine (40) and a second air duct (2) for supplying air to a heater (15) for heating an exhaust gas system (35) of the internal combustion engine (40), characterized in that the first and the second air ducts (1, 2) are connected by a third air duct (3) with an air filter, for providing filtered ambient air to the internal combustion engine (40), in that the first and the second air ducts (1, 2) each have at least one control element (21, 14, 22) for controlling the quantity of air flowing through, and in that the first and the third air ducts (1, 3) in each case have a mass flow sensor for measuring a mass of the air flowing through the corresponding air duct (1, 3).
Paragraph 2. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply, the control element (21) is closed in the first air duct (1) so that no air flows through the first air duct (1), in that the control element (14, 22) in the second air duct (2) is controlled such that air flows through the second air duct (2) for the operation of the heater (15), and for the diagnosis a mass flow through the third air duct (3) is compared to an expected value which results from the control of the air pump (14) and the opening of the valve (22).
Paragraph 3. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply, the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), in that the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and for the diagnosis a pressure signal in the first or third air duct (1, 3) is compared to an expected value which results from the control of the air pump (14) and the opening of the valve (22).
Paragraph 4. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply, the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), in that the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and for the diagnosis a mass flow in the first air duct (1) is measured, and in that a fault is detected when a mass flow is measured in the first air duct (1) despite the closed control element (21).
Paragraph 5. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply, the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), in that the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and in that downstream of the heater (15) an oxygen content is measured in the exhaust gas of the heater (15) and is compared to an expected value for the diagnosis.
Paragraph 6. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a second operating phase of the air supply, the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), in that the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched on and a valve (22) of the control element being open, in that the mass flow through the first air duct (1) is subtracted from the mass flow through the third air duct (3) in order to ascertain the mass flow through the second air duct (2) and in that the mass flows through the first and second air ducts (2) are compared to expected values ascertained from operating data of the cylinders (10) and the control elements in the first and second air ducts (1, 2).
Paragraph 7. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a third operating phase of the air supply, the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), in that the control element (14, 22) in the second air duct (2) is controlled such that no air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched off and a valve (22) of the control element being closed, and in that for the diagnosis a mass flow through the first air duct (1) is compared to a mass flow through the third air duct (3).
Paragraph 8. Method for diagnosing an air supply according to Paragraph 1, characterized in that, in a third operating phase of the air supply, the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), in that the control element (14, 22) in the second air duct (2) is controlled such that no air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched off and a valve (22) of the control element being closed, and in that for the diagnosis a mass flow through the first air duct (1) is compared to an expected value for the flow in the first air duct (1), which expected value results from the operating parameters of the cylinders (10), for example the rotational speed and load of the internal combustion engine (40), and from the operating data of the throttle valve (21).
Paragraph 9. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply in which the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and in that means are provided which for the diagnosis compare a mass flow through the third air duct (3) to an expected value which results from the control of the air pump (14) and from the opening of the valve (22).
Paragraph 10. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply in which the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and in that means are provided which for the diagnosis compare a pressure signal in the first or third air duct (1, 3) to an expected value which results from the control of the air pump (14) and from the opening of the valve (22).
Paragraph 11. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply in which the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and in that means are provided which for the diagnosis measure a mass flow in the first air duct (1) and detect a fault when a mass flow is measured in the first air duct (1) despite the closed control element (21).
Paragraph 12. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a first operating phase of the air supply in which the control element (21) in the first air duct (1) is closed so that no air flows through the first air duct (1), the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater (15) flows through the second air duct (2), and in that means are provided downstream of the heater (15) which measure an oxygen content in the exhaust gas of the heater (15) and compare it to an expected value for the diagnosis.
Paragraph 13. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a second operating phase of the air supply in which the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), the control element (14, 22) in the second air duct (2) is controlled such that air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched on and a valve (22) of the control element being open, in that means are provided which are used to subtract the mass flow through the first air duct (1) from the mass flow through the third air duct (3) in order to ascertain the mass flow through the second air duct (2) and for the diagnosis compare the mass flows through the first and second air ducts (1, 2) to expected values ascertained from operating data of the cylinders (10) and of the control elements in the first and second air ducts (1, 2).
Paragraph 14. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a third operating phase of the air supply in which the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), the control element (14, 22) in the second air duct (2) is controlled such that no air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched off and a valve (22) of the control element being closed, and in that means are provided for the diagnosis which compare a mass flow through the first air duct (1) to a mass flow through the third air duct (3).
Paragraph 15. Device for diagnosing an air supply according to Paragraph 1, characterized in that, in a third operating phase of the air supply in which the control element (21) in the first air duct (1) is open so that air flows through the first air duct (1) to the at least one cylinder (10), the control element (14, 22) in the second air duct (2) is controlled such that no air for the operation of the heater flows through the second air duct (2), due to an air pump (14) of the control element being switched off and a valve (22) of the control element being closed, and in that means are provided for the diagnosis which compare a mass flow through the first air duct (1) to an expected value for the flow in the first air duct (1), which expected value results from the operating parameters of the cylinders (10), for example the rotational speed and load of the internal combustion engine (40), and from the operating data of the throttle valve (21).
Number | Date | Country | Kind |
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102022213542.3 | Dec 2022 | DE | national |