The present invention relates to an air-to-water heat pump with a defrosting unit and a method of optimizing the operation of the air-to-water heat pump, in particular the defrosting process. In air source heat pumps, due to the low temperature of the refrigerant in the evaporator, a layer of ice forms on the exchanger. The phenomenon of frosting of the exchanger usually occurs when the outside air temperature is below 7° C. Due to the high humidity of the outside air, water vapor condenses on the cold surface of the evaporator and freezes. Accumulation of ice layer reduces the air flow and causes the exchanger to lose its ability to exchange heat with the outside air. This leads to a significant drop in the efficiency of the evaporator and thus a drop in the efficiency of the entire heat pump system and its Coefficient of Performance (COP). Due to the periodic removal of the ice layer, the heat pump evaporator cannot run continuously. The number of defrosting cycles depends on the prevailing outdoor air conditions.
From the prior art a solution is known in which a medium with a higher thermodynamic potential is directed through the evaporator, the system is provided with a separate circuit containing a heat source for supplying the evaporator. The system is inactive during the defrosting process, and the condenser is not supplying heat.
A heat pump system is known from the prior art which uses an evaporator-condenser reversible operation for defrosting the exchanger. The system is provided with a four-way valve installed on the compressor inlet and outlet lines. The refrigerant flow in the circuit is reversed in order to defrost the evaporator. Changing the position of the four-way valve turns the evaporator into a condenser. In the defrosting process of the evaporator, the refrigerant gives off heat to the evaporator being defrosted, which acts as a condenser. Heat production is interrupted during the defrosting process. The heat pump, during periods of ice removal from the evaporator surface, works in a cooling mode, using energy taken from the operated system.
A heat pump system in known which uses the inclusion of an additional exchanger for reverse operation in order to defrost the evaporator, where the refrigerant circulation is controlled by two-way valves. EP 2 516 942 B1 describes a system including a solution for connecting an additional heat exchanger in series between the condenser and the evaporator. The additional exchanger works in a defrost mode reversely as an evaporator or as a condenser, depending on the position of the two-way valves. EP 0 128 108 B1 discloses the system comprises a plurality of exchangers connected in parallel to the circuit. The refrigerant flow configuration is changed by means of two-way valves. The system comprises, in order to defrost the exchanger, at least two reversible external exchangers operating alternately as an evaporator or as a condenser, where the circulation of the indoor unit is shut off during the defrost.
A heat pump system is known which uses two or more evaporators to be connected in series and to operate alternately for defrosting the exchanger. EP 1 598 611 discloses a heat pump system having two rows of evaporator working alternately in a defrost mode, wherein the system carries out the process using one or two four-way valves and two expansion valves. EP 2 447 096 A1 discloses a heat pump system provided for carrying out defrosting process with two evaporators operating alternately as subcooler/evaporator and two expansion valves and a four-way valve. Patent PL 209 839 B1 discloses a water heat pump comprising a condenser, a subcooler, one expansion element and a four-way valve for alternately reversing the direction of the refrigerant circuit in a defrost mode. Patent application P.430903 discloses a heat pump having a lower and upper heat source and one expansion element, wherein the lower heat source comprises a reversible evaporator and a subcooler working alternately to perform a defrosting process, wherein the refrigerant circuit is changed by means of a four-way valve.
A significant problem that has not been raised in the prior art is the lack of drying of the evaporator after the defrosting process, which causes the evaporator heat exchange surface to freeze again in a short time. The object of the solution according to the invention is to carry out the process of defrosting and drying the heat exchange surface of the evaporator, and also to improve the energy efficiency of the heat pump system.
The air-to-water heat pump system according to the invention comprises a lower heat source unit and an upper heat source unit connected in a thermodynamic cycle, wherein the lower heat source unit is supplied with external air, and the lower heat source has at least two working alternately evaporators forming the lower heat source with a fan mounted axially in relation to the unit in its upper part, provided with a defrosting unit. The unit is characterized in that at least two working alternately evaporators are connected to a set of valves comprising two pairs of motor-actuated three-way valves for each evaporator, respectively, of the lower heat source unit provided with a shutter. The evaporators are connected in series in a closed circuit with the condenser. The outlet port of the first evaporator connects via the through hole of the second three-way valve with the suction side of the compressor, connected on the discharge side to the condenser, the outlet port of which connects via the bypass of the third three-way valve with the inlet of the second evaporator, wherein the outlet of the second evaporator is connected via the bypass of the fourth three-way valve with the expansion valve and via the through hole of the first three-way valve it connects with the inlet of the first evaporator. The outlet port of the second evaporator connects via the bypass of the second three-way valve with the suction side of the compressor, connected on the discharge side with the condenser, the outlet port of which connects via the through hole of the third three-way valve with the inlet of the first evaporator, wherein the outlet of the first evaporator is connected via the through hole of the fourth three-way valve with the expansion valve and via the bypass of the first three-way valve it connects with the inlet of the second evaporator. Said shutter is formed on the lower heat source unit to shield the frosted evaporator going into a defrosting mode.
Preferably, said set of valves is provided with actuators connected to a controller for automatically changing the circuit direction of the refrigerant and changing the functions of the evaporators.
Preferably, the shutter is connected with a controller for automatically directing the shutter to the position of shielding the evaporator being defrosted.
Preferably, the shutter is automatically directed to the position of shielding the evaporator being defrosted in a rotary or reciprocating motion in the horizontal or vertical direction, or by closing single or multi-blade dampers.
Preferably, the evaporators forming the lower heat source are finned bent or segmented exchangers shaped as an open or closed polygon, including a regular or irregular polygon, or as a plane or as a circle or semicircle or as some other irregular shape.
Preferably, the shutter is in the form of concentric semi-circles mounted on both sides of the evaporator, coaxially with the fan of the lower heat source.
Preferably, the shutter is in the form of a movable element shaped as a shield or a damper, adapted to change position by sliding means, mounted to the frame structure on both sides of the evaporator, the shutter having a configuration corresponding to the shape of the evaporator.
Preferably, the shutter consists of an inner and an outer part which are thermally insulated.
Preferably, parts of the shutter are provided with a brush element arranged along its height, preventing external air from infiltrating into the space between the evaporator being defrosted and the shutter, while maintaining the free movement of the shutter.
Preferably, the heat pump circuit heats the water or glycol solution in the upper heat source.
The method of optimizing the operation of the air-to-water heat pump, which uses the alternating operation of at least two evaporators, is characterized in that the defrosting process of the second evaporator is carried out by directing the refrigerant from the first evaporator via the through hole of the second three-way valve to the compressor, then the refrigerant is directed to the condenser, then the liquefied refrigerant is directed via the bypass of the third three-way valve to the evaporator, then the subcooled refrigerant is directed via the bypass of the fourth three-way valve to the expansion valve, then the expanded refrigerant is directed via the through hole of the first three-way valve to the first evaporator, at the same time the shutter is directed to the position of shielding the second evaporator. The defrosting process of the first evaporator is carried out by directing the refrigerant from the second evaporator via the bypass of the second three-way valve to the compressor, then the refrigerant is directed to the condenser, then the liquefied refrigerant is directed via the through hole of the third three-way valve to the first evaporator, then the subcooled refrigerant is directed via the through hole of the fourth three-way valve to the expansion valve, then the expanded refrigerant is directed via the bypass of the first three-way valve to the second evaporator, at the same time, the shutter is directed to the position of shielding the first evaporator to limit heat exchange between the outside air and the shielded first evaporator. A continuously operating fan forces the external air to flow around the exposed evaporator. The defrosting process of one of said evaporators is carried out until the end of the exchanger defrosting cycle, wherein the controller, by switching the three-way valves operation mode, generates another change of the refrigerant circulation direction, thus changing the functions of the evaporators and changing the position of the shutter to the position of shielding the evaporator being defrosted.
Thanks to the solution according to the invention, it is possible to implement the defrosting process of the air heat pump evaporator while maintaining high energy efficiency of the system. The reduction of power consumption to carry out the defrosting process results from the interaction of the system elements and the optimalization of its operation. The solution according to the invention makes it possible to carry out the defrosting process with absolute drying of the heat exchange surface of the evaporator. The use of a shutter ensures sublimation or melting ice process, heating the condensate and its subsequent evaporation. Thanks to the solution according to the invention, the number of defrosting cycles is reduced and the time interval between them is extended. On the wet surface of the heat exchanger the frost formation occurs again in a shorter time due to the presence of crystallization nuclei in the form of moisture droplets and impurities suspended in it. The solution according to the invention provides drying of the heat exchange surface, what, especially in sub-zero temperature conditions, is extremely important to extend the time of the exchanger operation in active mode. The present invention provide continuous operation of the heat pump in external conditions in which there is the phenomenon of an ice layer formation on the exchanger surface. The alternate operation of the lower heat source exchangers, provided by the automatically controlled set of valves and shutter according to the invention, guarantees the continuous operation of the heat pump system and a constant supply of heat energy to the upper heat source. High stability and reliability of the system allows to maintain the output temperature parameters required by the receiving system. No additional electric power is required to defrost the evaporator. The defrosting unit according to the invention allows recovery of energy from the process of defrosting the exchanger for subcooling the liquid refrigerant.
The result of the above-mentioned set of technical features of the invention is a high year-round balance of thermal energy given off by the condenser, with a simultaneous lower power consumption, and therefore high energy efficiency of the system.
The present invention comprises an optimized lower heat source defrosting unit with a simplified structure. In the system according to the invention, the use of a shutter reduces the number of fans, so that the heat source system comprises one common fan for operating two heat exchangers.
Furthermore, no additional expansion valves or heating circuits are used to carry out the defrosting process according to the invention. According to one of the preferred embodiments the cylindrical shape of the lower source unit according to the invention makes it possible to scale its size by increasing the diameter of the cylinder made of the set of evaporators and the fan, allowing the proportional adjustment of the system components to obtain the desired efficiency while maintaining the optimization of its structure.
The object of the invention is presented in an embodiment in the drawing, in which
The air-to-water heat pump system according to the invention comprises a lower heat source unit and un upper heat source unit connected in a thermodynamic cycle, wherein the lower heat source unit is supplied with external air and the lower heat source has at least two alternately working evaporators 1, 2 forming the lower heat source with the fan 10 mounted axially in relation to the lower heat source unit in its upper part, provided with a defrosting unit. The alternately operating evaporators 1, 2 are connected to a set of valves comprising two pairs of motor-actuated three-way valves 3, 4 and 5, 6 for each evaporator 1 and 2, respectively, of the lower heat source provided with a shutter 11. The evaporators 1, 2 are connected in series in a closed circuit with the condenser 9. The outlet port of the first active evaporator 1 connects via the through hole of the second three-way valve 4 with the suction side of the compressor 8, connected on the discharge side to the condenser 9, the outlet port of which connects via the bypass of the third three-way valve 5 with the inlet of the second evaporator being defrosted 2, wherein the outlet of the second evaporator being defrosted 2 is connected via the bypass of the fourth three-way valve 6 with the expansion valve 7 and via the through hole of the first three-way valve 3 it connects with the inlet of the first active evaporator 1. The outlet port of the second active evaporator 2 connects via the bypass of the second three-way valve 4 with the suction side of the compressor 8, connected on the discharge side with the condenser 9, the outlet port of which connects via the through hole of the third three-way valve 5 with the inlet of the first evaporator being defrosted 1, wherein the outlet from the first evaporator being defrosted 1 connected via the through hole of the fourth three-way valve 6 with the expansion valve 7 and via the bypass of the first three-way valve 3 it connects with the inlet of the second active evaporator 2. The shutter 11 is formed on the lower heat source unit to shield the frosted evaporator 1 or 2 going into defrosting mode. The set of valves is provided with actuators connected to the controller 12 for automatically changing the circuit direction of the refrigerant and change the functions of the evaporators 1 and 2. The shutter 11 is connected with the controller 12 for automatically directing the shutter to a position shielding the evaporator being defrosted 1 or 2. The evaporators 1 and 2 forming the lower heat source are finned bent or segmented exchangers. The shutter 11 consists of an inner and an outer part which are thermally insulated. The heat pump circuit heats the water or glycol solution in the upper heat source.
A method of optimizing the operation of an air-to-water heat pump, which uses the alternating operation of at least two evaporators and the defrosting process of the second evaporator 2 is carried out by directing the refrigerant from the first active evaporator 1 via the through hole of the second three-way valve 4 to the compressor 8, then the refrigerant is directed to the condenser 9, then the liquefied refrigerant is directed via the bypass of the third three-way valve 5 to the second evaporator being defrosted 2, then the subcooled refrigerant is directed via the bypass of the fourth three-way valve 6 to the expansion valve 7, then the expanded refrigerant is directed via the through hole of the first three-way valve 3 to the first active evaporator, at the same time the rotary shutter 11 is directed to the position of shielding the second evaporator being defrosted 2. The defrosting process of the first evaporator 1 is carried out by directing the refrigerant from the second active evaporator 2 via the bypass of the second three-way valve 4 to the compressor 8, then the refrigerant is directed to the condenser 9, then the liquefied refrigerant is directed via the through hole of the third three-way valve 5 to the first evaporator being defrosted 1, then the subcooled refrigerant is directed via the through hole of the fourth three-way valve 6 to the expansion valve 7, then the expanded refrigerant is directed via the bypass of the first three-way valve 3 to the second active evaporator 2, at the same time the rotary shutter 11 is directed to the position of shielding the first evaporator being defrosted 1 to limit the heat exchange between the outside air and the shielded first evaporator being defrosted 1. The continuously operating fan 10 forces the external air flow around the exposed active evaporator 1 or 2. The defrosting process of evaporator 1 or 2 is carried out until the end of exchanger defrosting cycle, wherein the controller 12, by switching the three-way valves operation mode, generates another change of the refrigerant circulation direction, thus changing the functions of the evaporators 1, 2 and changing the position of the shutter 11 to the position of shielding the evaporator being defrosted 1 or 2.
The heat pump system and the method of optimizing the operation of the air-to-water heat pump as in Example 1, except that:
The alternately working evaporators 1, 2 are shaped as semi-circles forming a lower heat source of a cylindrical unit shape with a fan 10 mounted axially in relation to the lower heat source unit in its upper part. The shutter 11 is in the form of concentric semi-circles mounted on both sides of the evaporator, coaxially with the fan 10 of the lower heat source unit. The parts of shutter 11 are provided with a brush element 13 arranged along its height, preventing external air from infiltrating into the space between the evaporator being defrosted and the shutter, while maintaining the free movement of the shutter 11. The shutter 11 is automatically directed to the position of shielding the evaporator being defrosted 1 or 2 in a rotary motion (
The heat pump system and the method of optimizing the operation of the air-to-water heat pump as in Example 1, except that:
The alternately working evaporators 1, 2 are shaped as closed polygons forming a lower heat source of a cuboidal unit shape with a fan 10 mounted axially in relation to the lower heat source assembly in its upper part. The evaporator 1 is located at the top of the lower heat source assembly and evaporator 2 is located at its bottom. The shutter 11 is in the form of a movable element in the form of a shield, adapted to change position via sliding means, mounted to a frame structure 14 on both sides of the evaporator 1, 2, wherein the shutter 11 has a shape corresponding to the shape of the evaporator 1, 2. The automatic orientation of the shutter 11 at position of shielding the defrosted evaporator 1 or 2 takes place in a reciprocating movement in the vertical direction (
The heat pump system and the method of optimizing the operation of the air-to-water heat pump as in Example 1, except that:
The heat pump circuit uses the natural refrigerant propane R290, wherein it was assumed that evaporator 2 is being defrosted and evaporator 1 is active. The compressor 8 compress the refrigerant (process 1-2 in
The curve of the temperature change of the liquid refrigerant in the defrosting process of the evaporator 2, according to
An analysis of the technical parameters of the exemplary variant 4 shows that the air-to-water heat pump system according to the invention with a defrosting unit enables an energy-efficient implementation of the defrosting process. The shutter according to the invention enhances the defrosting effect, reducing the amount of energy and time required to complete the process. The use of the shutter according to the invention allows for an absolute drying of the exchanger being defrosted due to the maintenance of a higher temperature of the exchanger surface, and thus ensures a longer time of its operation in active mode.
Number | Date | Country | Kind |
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P.438230 | Jun 2021 | PL | national |
P.441486 | Jun 2022 | PL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/PL2022/050040 | 6/22/2022 | WO |