The present subject matter relates generally to an air vent for a refrigeration appliance, such as a refrigerator or a freezer, and more particularly to a castellated air vent for a refrigeration appliance.
Refrigeration appliances, such as refrigerators and/or freezers, generally include a cabinet that defines a chilled chamber. Thus, a wide variety of food items may be stored within the chilled chamber. The low temperature of the chilled chamber relative to ambient atmosphere assists with increasing a shelf life of the food items stored within the chilled chamber.
More specifically, certain refrigerator appliances utilize sealed systems for cooling the chilled chamber. A typical sealed system includes an evaporator and a fan, with the fan generating a flow of air across the evaporator and cooling the flow of air. The cooled air is then provided through an opening into the chilled chamber to maintain the chilled chamber at a desired temperature. Air from the chilled chamber is circulated back through a return duct to be re-cooled by the sealed system during operation of the refrigerator appliance, maintaining the chilled chamber at the desired temperature.
Thus, certain refrigeration appliances may include one or more air vents that define the opening into the chilled chamber to allow for proper air flow. However, during operation of the refrigeration appliance, excess moisture and/or frost can accumulate in and around the air vent(s). As the moisture and/frost continues to accumulate, the air vents are not able to operate as designed. Furthermore, if the air vent(s) become blocked, airflow will decrease in temperature and moisture issues may arise due to blocked vents.
Accordingly, an improved air vent for a refrigeration appliances with features configured to reduce the amount of moisture and/or frost accumulation during operation of the appliance would be useful.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present disclosure is directed to a refrigeration appliance. The refrigeration appliance includes a cabinet having a plurality of walls that define a chilled chamber, a door attached to the cabinet to selectively restrict access to the chilled chamber, a cooling system for providing cool air to the chilled chamber via a duct extending through a wall of the plurality of walls of the chilled chamber, and at least one air vent positioned at an end of the duct. Further, the air vent(s) is mounted to the wall. Moreover, the air vent(s) has a body defining an opening through which the cool air exits during operation of the refrigeration appliance. The body of the air vent(s) further defines an outer perimeter having at least one discontinuity that creates at least one airflow passage between the body and the wall to reduce moisture in the chilled chamber.
In another aspect, the present disclosure is directed to an air vent for a refrigeration appliance. The air vent includes a body defining an opening through which the cool air passes therethrough during operation of the refrigeration appliance. The body further defines an outer perimeter defined by a plurality of side edges. Further, one or more of the plurality of side edges comprises at least one discontinuity that creates at least one airflow passage for reducing moisture within a chilled chamber of the refrigeration appliance during operation of the refrigeration appliance.
In yet another aspect, the present disclosure is directed to a refrigeration appliance. The refrigeration appliance includes a cabinet having a plurality of walls that define a chilled chamber, a door attached to the cabinet to selectively restrict access to the chilled chamber, a cooling system for providing cool air to the chilled chamber via a duct extending through a wall of the plurality of walls of the chilled chamber, and at least one air vent positioned at an end of the duct. Further, the air vent(s) has a body defining an opening through which the cool air exits during operation of the refrigeration appliance. Moreover, the body of the air vent(s) is mounted to the wall such that one or more airflow passages are created between the body and the wall to reduce moisture in the chilled chamber.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
Referring now to the drawings,
Housing 102 defines chilled chambers for receipt of food items for storage. In particular, housing 102 defines fresh food chamber 122 positioned at or adjacent top 104 of housing 102 and a freezer chamber 124 arranged at or adjacent bottom 106 of housing 102. As such, refrigerator appliance 100 is generally referred to as a bottom mount refrigerator. It is recognized, however, that the benefits of the present disclosure apply to other types and styles of refrigerator appliances such as, e.g., a top mount refrigerator appliance or a side-by-side style refrigerator appliance. Consequently, the description set forth herein is for illustrative purposes only and is not intended to be limiting in any aspect to any particular refrigerator chamber configuration.
Refrigerator doors 128 are rotatably hinged to an edge of housing 102 for selectively accessing fresh food chamber 122. Similarly, freezer doors 130 are rotatably hinged to an edge of housing 102 for selectively accessing freezer chamber 124. To prevent leakage of cool air, refrigerator doors 128, freezer doors 130, and/or housing 102 may define one or more sealing mechanisms (e.g., rubber gaskets, not shown) at the interface where the doors 128, 130 meet housing 102. Refrigerator doors 128 and freezer doors 130 are shown in the closed configuration in
Refrigerator appliance 100 may also include a dispensing assembly 132 for dispensing liquid water and/or ice. Dispensing assembly 132 includes a dispenser 134 positioned on or mounted to an exterior portion of refrigerator appliance 100, e.g., on one of refrigerator doors 128. Dispenser 134 includes a discharging outlet 136 for accessing ice and liquid water. An actuating mechanism 138, shown as a paddle, is mounted below discharging outlet 136 for operating dispenser 134. In alternative exemplary embodiments, any suitable actuating mechanism may be used to operate dispenser 134. For example, dispenser 134 can include a sensor (such as an ultrasonic sensor) or a button rather than the paddle. A control panel 140 is provided for controlling the mode of operation. For example, control panel 140 includes a plurality of user inputs (not labeled), such as a water dispensing button and an ice-dispensing button, for selecting a desired mode of operation such as crushed or non-crushed ice.
Discharging outlet 136 and actuating mechanism 138 are an external part of dispenser 134 and are mounted in a dispenser recess 142. Dispenser recess 142 is positioned at a predetermined elevation convenient for a user to access ice or water and enabling the user to access ice without the need to bend-over and without the need to open refrigerator doors 128. In the exemplary embodiment, dispenser recess 142 is positioned at a level that approximates the chest level of a user. According to an exemplary embodiment, the dispensing assembly 132 may receive ice from an icemaker disposed in a sub-compartment of the fresh food chamber 122.
Referring now to
Referring now to
Freezer chamber 124 generally extends between a left wall 162 and a right wall 164 along the lateral direction L, between a bottom wall 166 and a top wall 168 along the vertical direction V, and between a chamber opening 170 and a back wall 172 along the transverse direction T. Refrigerator appliance 100 may further include a mullion 176 positioned within freezer chamber 124 to divide freezer chamber 124 into a first freezer compartment 180 and a second freezer compartment 182. According to the illustrated embodiment, mullion 176 generally extends between chamber opening 170 and back wall 172 along the transverse direction T and between bottom wall 166 and top wall 168 along the vertical direction V. In this manner, mullion 176 is generally vertically-oriented and splits freezer chamber 124 into two equally-sized compartments 180, 182.
To limit heat transfer between first freezer compartment 180 and second freezer compartment 182, mullion 176 may generally be formed from an insulating material such as foam. In addition, to provide structural support, a rigid injection molded liner or a metal frame may surround the insulating foam. According to another exemplary embodiment, mullion 176 may be a vacuum insulated panel or may contain a vacuum insulated panel to minimize heat transfer between first freezer compartment 180 and second freezer compartment 182. According to an exemplary embodiment, inner liner 160 and/or mullion 176 may include features such as guides or slides, e.g., to ensure proper positioning, installation, and sealing of mullion 176 within inner liner 160.
A seal, such as a rubber or foam gasket (not shown), may be positioned around a perimeter of mullion 176 where it contacts inner liner 160 and/or freezer doors 130. In addition, mullion 176 can be formed to have the same shape as inner liner 160 such that a tight seal is formed when mullion 176 is installed. However, as further described below, mullion 176 may further include recesses, apertures, or passageways where needed to allow refrigeration system components to pass through mullion 176.
According to the exemplary embodiment, mullion 176 is removable such that inner liner 160 may be formed in the same shape as conventional single compartment freezer chambers. In this manner, the same tooling may be used to form both refrigerator appliances, thereby reducing costs. Although mullion 176 is illustrated as extending vertically through a middle of freezer chamber 124, it should be appreciated that mullion 176 may be sized, positioned, and configured in any suitable manner to form separate freezer sub-compartments within freezer chamber 124.
Referring now to
During operation of cooling system 190, gaseous refrigerant flows into compressor 192, which operates to increase the pressure of the refrigerant. This compression of the refrigerant raises its temperature, which is lowered by passing the gaseous refrigerant through condenser 194. Within condenser 194, heat exchange with ambient air takes place so as to cool the refrigerant and cause the refrigerant to condense to a liquid state.
Expansion device (e.g., a valve, capillary tube, or other restriction device) 196 receives liquid refrigerant from condenser 194. From expansion device 196, the liquid refrigerant enters evaporator 198. Upon exiting expansion device 196 and entering evaporator 198, the liquid refrigerant drops in pressure and vaporizes. Due to the pressure drop and phase change of the refrigerant, evaporator 198 is cool relative to fresh food and freezer chambers 122 and 124 of refrigerator appliance 100. As such, cooled air is produced and refrigerates fresh food and freezer chambers 122 and 124 of refrigerator appliance 100. Thus, evaporator 198 is a type of heat exchanger which transfers heat from air passing over evaporator 198 to refrigerant flowing through evaporator 198.
It should be appreciated that the illustrated cooling system 190 is only one exemplary configuration of cooling system 190 which may include additional components, e.g., one or more additional evaporators, compressors, expansion devices, and/or condensers. As an example, cooling system 190 may include two evaporators. As a further example, cooling system 190 may further include an accumulator 199 positioned downstream of evaporator 198, which may be configured to collect condensed refrigerant from the refrigerant stream prior to passing it to compressor 192.
Referring again generally to
According to the illustrated embodiment, evaporator 198 may include a first evaporator section 204 and a second evaporator section 206. First evaporator section 204 and second evaporator section 206 are connected in series such that refrigerant passes first through first evaporator section 204 before second evaporator section 206. More specifically, according to the illustrated embodiment, first evaporator section 204 and second evaporator section 206 are coupled by a transition tube 208. Transition tube 208 may be a separate connecting conduit or a part of the same tube forming evaporator 198. As illustrated, first evaporator section 204 is positioned within first freezer compartment 180 and second evaporator section 206 is positioned within second freezer compartment 182.
An evaporator cover is typically placed over evaporator 198 to form an evaporator chamber within inner liner 160. For example, as illustrated, a first evaporator cover 220 is positioned within first freezer compartment 180 over evaporator 198, or more specifically, over first evaporator section 204. In this manner, inner liner 160, mullion 176, and first evaporator cover 220 define a first evaporator chamber 222 which houses first evaporator section 204. Similarly, a second evaporator cover 224 is positioned within second freezer compartment 182 over evaporator 198, or more specifically, over second evaporator section 206. In this manner, inner liner 160, mullion 176, and second evaporator cover 224 define a second evaporator chamber 226 which houses second evaporator section 206.
Evaporator chambers 222, 226 generally include one or more return ducts and supply ducts to allow air to circulate to and from first freezer compartment 180 and second freezer compartment 182. For example, as shown in
According to the illustrated embodiment, first return duct 230 and second return duct 234 are positioned proximate a bottom of freezer chamber 124 (e.g., proximate bottom wall 166) and first supply duct 232 and second supply duct 236 are positioned proximate a top of freezer chamber 124 (e.g., proximate top wall 168). It should be appreciated, however, that according to alternative embodiments, any other suitable means for providing fluid communication between the evaporator chambers and the freezer compartments are possible and within the scope of the present subject matter.
For example, as shown in
Referring now to
Accordingly, as shown particularly in
Moreover, the ribs 276 may have any suitable size and/or spacing to provide the desired flow rate through the airflow passages 274. For example, as shown in
In additional embodiments, as shown in
In further embodiments, as shown particularly in
In another embodiment, as shown in
In still further embodiments, as shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.