The invention relates to an air vent for a vehicle, comprising a housing, an air duct delimited by the housing and having an air inlet end and an air outlet end, wherein an air flow flowing through the air duct can flow from the air inlet end to the air outlet end along a main flow direction, as well as an outflow grating arranged at the air outlet end, wherein the outflow grating has an opening grid with grating openings spaced apart from one another by means of webs.
Such air vents serve for ventilating the interior of a vehicle and are arranged for example in the dashboard of the vehicle so that the air flow emerging from the air outlet end of the air duct gets into the interior of the vehicle. Outflow gratings situated at the air outlet end of the air duct conceal the air duct located behind the outflow grating, as seen from the interior of the vehicle. Furthermore, such air vents can be integrated especially well into the surrounding components of the dashboard. Both of them are visually appealing. However, such outflow gratings have the drawback that the air flow emerging from the air duct is hindered by the outflow grating. In particular, unwanted swirling occurs, which greatly weakens the air flow. This is especially true the finer the opening grid of the outflow grating.
Starting from the discussed prior art, the problem which the invention proposes to solve is to provide an air vent which allows a dependable orientation of the air flow despite the use of an outflow grating.
According to the invention, the aforementioned air vent for a vehicle comprises a plurality of air-guiding elements which are arranged in the air duct upstream of the outflow grating in the flow direction, wherein the air-guiding elements form an opening grid with grating openings which are larger than the grating openings of the outflow grating.
According to the invention, air-guiding elements are mounted upstream of an outflow grating inside the air duct. The air-guiding elements enable a targeted deflecting of the air flow flowing through the air duct from the main flow direction. A deflecting of the air flow by the air-guiding elements can basically occur in any desired direction. For example, the air flow can be directed vertically upward or downward or horizontally to the sides, as regards to a condition of the air vent installed in the vehicle. The air-guiding elements in particular are designed to be adjustable. The air-guiding elements may thus be adjusted relative to the main air flow for the variable deflection of the air flow from the main flow direction. For example, the air-guiding elements may be air-guiding slats or air-guiding gratings, which are further discussed below. The air-guiding elements form an opening grid with grating openings through which the air flow may pass. For example, if slats are provided as air-guiding elements, the grating openings may be formed by the spacings of the individual slats from each other. A grating is meant here as an arrangement of elongated elements having free spaces there between. Several such elements may also run crosswise to each other.
An outflow grating is arranged at the air outlet end of the air duct, i.e., downstream of the air-guiding elements in the main flow direction. The outflow grating for example may be part of a diaphragm mounted on the housing. The outflow grating likewise has an opening grid, formed by grating openings spaced apart from one another by means of webs. Basically, the outflow grating may be formed from mutually parallel webs at uniform spacings, similar to an arrangement of slats. In particular, the opening grid of the outflow grating may be formed by a plurality of intersecting webs. The grating openings of the outflow grating may thus be in particular polygonal, by way of example triangular or square. The grating openings are designed identically in particular here and arranged at regular spacings from one another. The outflow grating may have a plurality of grating openings, in particular it may be provided with grating openings over its entire surface. The webs of the outflow grating may here have a smaller diameter than the grating openings. The outflow grating can be formed for example of metal or of plastic, for example produced in a plastic injection molding process. In particular when made of metal, the outflow grating has a high stability.
According to the invention, the air-guiding elements form an opening grid with grating openings which are larger than the grating openings of the outflow grating. The opening grid of the outflow grating is thus finer than the opening grid of the air-guiding elements. Due to the finer opening grid, the outflow grating forms a visual cover, since the air-guiding elements situated in the air duct upstream of the outflow grating are concealed by the outflow grating. Despite the fine opening grid, the outflow grating allows the air current to pass through the outflow grating. Due to the relatively small grating openings, however, the free cross section of the air flow is reduced, so that, as mentioned in the beginning, unwanted swirling of the air flow may sometimes occur. According to the invention, this swirling is counteracted by the air-guiding elements mounted upstream in the air duct. The air-guiding elements orient the air flow such that the direction of the air flow can be maintained at least for a large part, even after passing through the outflow grating. The air vent according to the invention thus combines the advantages of a finely structurized grating, namely the visual cover, with the possibility of adjusting the direction of the emerging air flow.
According to one embodiment, the grating openings of the outflow grating each have an opening area in the range from 1 mm2 to 25 mm2. An outflow grating with such selected opening areas for the grating openings is usually suitable for concealing sufficiently the air duct including the air-guiding elements, so that the air duct is not recognizable from the outside. The webs separating the grating openings from one another may have for example a width in the range of 0.5 mm to 3 mm.
According to another embodiment, the grating openings of the outflow grating are honeycomb-shaped. The grating openings of the outflow grating may thus have a hexagonal opening area each time, being bounded by webs arranged in a hexagon. Thus, each of the grating openings of the outflow grating may be formed by six webs in each case, where adjoining webs subtend an angle therebetween of 120° in particular. Such an outflow grating conceals the air outlet opening especially well, yet offers still enough free cross section for the passage of the air flow. In particular, honeycomb-shaped grating openings are also helpful in achieving the orienting of the air flow, as is discussed further below.
According to another embodiment, the outflow grating has reinforcements on its inner side facing toward the air-guiding elements. These reinforcements may be stiffening ribs for example, which extend along the outflow grating. Thanks to such reinforcements, the stability of the outflow grating is enhanced, so that even with an especially fine opening grid the outflow grating withstands the loads occurring without damage. In particular, the reinforcements may be arranged on an inner side of the outflow grating facing toward the air duct. The reinforcements are then not visible from the outside, especially from the interior of a vehicle. Such reinforcements are especially expedient when making the outflow grating from plastic. When making the outflow grating by means of plastic injection molding, such reinforcements can be produced in a common work step with the overall outflow grating.
According to one embodiment, the grating openings of the outflow grating widen in the main flow direction. In particular, the grating openings may widen in the main flow direction and/or in a direction perpendicular to the plane of the outflow grating. As discussed in the beginning, a fine outflow grating, i.e., an outflow grating with relatively small grating openings, has negative impact on the air flow. Thus, the relatively small grating openings generate swirling, among other things, which may impair the orienting of the air flow. The air-guiding elements provided according to the invention admittedly counteract this, as described above. However, depending on the fineness of the opening grid of the outflow grating, the directional effect of the air-guiding elements may be negated at least in part, since the fine outflow grating may straighten out the previously deflected air flow. Therefore—especially for a very fine opening grid of the outflow grating with grating openings which are much smaller than the grating openings of the air-guiding elements—a orienting of the air flow dictated by the air-guiding elements may be impaired by the outflow grating. In particular, it may happen that the air flow regardless of its previous orienting by the air-guiding elements after passing through the outflow grating flows into the interior of the vehicle substantially perpendicular to the surface of the outflow grating.
It has been discovered that a loss of the orienting of the air flow is due in particular to the fact that the webs have flow surfaces which are disposed substantially parallel to the main flow direction of the air flow. Because of this parallel arrangement, the flow surfaces orient the air flow in the main flow direction. This problem is solved by grating openings of the outflow grating which widen in the main flow direction, since now the flow surfaces of the webs of the outflow grating are no longer oriented parallel to the main flow direction, but instead at an angle thereto. Hence, the oriented air flow is no longer forced back into the main flow direction.
A widening of the grating openings of the outflow grating may be accomplished for example by bevels of the webs extending at an angle to the main flow direction. The bevels here form flow surfaces along which the air flow oriented by the air-guiding elements may slide. For example, if a bevel should be oriented upward in relation to an installed condition of the air vent, this bevel can thus support an upward orienting of the air flow, or at least prevent a misguiding of this air flow in another direction. The above discussed honeycomb-shaped structure of the grating openings of the outflow grating is especially significant here. In the case of honeycomb-shaped grating openings, the outflow grating has six adjoining webs for each grating opening, whose bevels extend away from each other in the case of grating openings which widen in the main flow direction. Depending on the orienting of the air flow by the upstream mounted air-guiding elements, the air flow slides here past another bevel of the particular grating opening. Hence, thanks to the six differently oriented bevels of a honeycomb-shaped grating opening, an orientation of the air flow in the corresponding six different directions can be supported or at least especially well maintained.
According to another embodiment, the webs of the outflow grating each have a rounded-off shape at their ends facing away from the air-guiding elements. The inventors have discovered that the aforementioned swirling is generated in particular by the end edges of the webs of the outflow grating. A rounded-off form of the webs at the end edges, i.e., at their air outlet ends, prevents a flow detachment and thus swirling, since the air flow lies against the surfaces of the roundings and follows them for a bit. In this way, the air flow directed by the air-guiding elements can better preserve its orienting. Furthermore, a rounding of the webs also ensures that the flow surfaces of the webs of the outflow grating at least at the end edges of the webs do not run parallel to the main flow direction. Thus, the air flow in this region is not forced back to the main flow direction, as explained above. This embodiment is especially effective in combination with the widening grating openings.
According to an especially practical embodiment, the air-guiding elements provided are pivotably mounted slats which extend perpendicular to the main flow direction. As already mentioned above, slats may thus be provided as air-guiding elements, which extend in particular along a cross section of the air duct, such as a width or a height of the air duct. These slats may deflect the air flow for example downward or upward or to the sides in relation to the installed condition in the vehicle. In particular, at least two groups of slats may be provided, wherein a first group of slats extends horizontally through the air duct for the deflection of the air flow upward or downward from the main flow direction and a second group of slats extends vertically through the air duct for the deflection of the air flow to the left or to the right from the main flow direction. A plurality of slats forms here a grating with grating openings which are defined by the spacings between adjacent slats. These grating openings of the slat arrangement or groups of slats are then larger than the grating openings of the outflow grating.
According to another embodiment, the air-guiding elements may be air-guiding gratings which extend substantially perpendicular to the main flow direction and form a grating package. Alternatively to the slats, an air-guiding grating package may thus be provided. The air-guiding gratings lie here against one another without gaps if possible and are designed to be displaceable relative to one another. The air-guiding gratings can preferably have an identical grating structure with identically configured grating openings and webs. The air-guiding gratings need not stand exactly perpendicular to the main flow direction, but at least stand substantially perpendicular to the main flow direction, so that a deflection of the air flow is made possible. The air-guiding gratings may be configured flat and extending in a plane. The air-guiding gratings may also be curved. In the event of a curvature, the air-guiding gratings have comparable curvatures, so that they can be arranged one against the other as free of gaps as possible. The grating package in particular may also border directly, i.e., free of gaps, on the outflow grating. The air-guiding gratings are designed to be displaceable relative to each other, especially displaceable substantially perpendicular to the main flow direction. In a zero position, the air-guiding gratings may here be arranged such that the grating openings of the individual air-guiding gratings overlap precisely in the main flow direction. In this position, no deflection of the air flow from the main flow direction occurs. By a displacement of the air-guiding gratings relative to each other the grating openings of the individual air-guiding gratings are displaced from each other so that a flow opening is formed, running at a slant to the main flow direction. Hence, the air flow is deflected from the main flow direction. Such air-guiding gratings are especially advantageous in combination with widening grating openings of the outflow grating, since the grating package when placed directly against the outflow grating can guide the air flow directly onto the bevels of the webs of the outflow grating without intervening free space.
According to another embodiment, a synchronizing mechanism is provided, by means of which a parallel displacement of the air-guiding gratings relative to each other is synchronized. The synchronizing mechanism ensures a synchronous adjustment of the air-guiding gratings relative to each other, such that the movement of one air-guiding grating also moves the other air-guiding gratings. Thanks to the synchronous movement of the air-guiding gratings accomplished in this way, the grating openings of the different air-guiding gratings of the grating package can be superimposed in a specific manner and hence the air flow can be deflected in the desired directions. Thanks to the synchronization, only one of the air-guiding gratings needs to be actuated, for example, by an operating element. Then, depending on the movement of the actuated air-guiding grating, the air-guiding gratings connected to the actuated air-guiding grating are moved via the synchronizing mechanism. In particular, for this purpose at least one of the air-guiding gratings can be mounted stationary, for example on the housing of the air vent. Upon movement of the actuated air-guiding grating, the actuated air-guiding grating is braced against the stationary air-guiding grating. According to one embodiment, an inner air-guiding grating is here fixed and the remaining air-guiding gratings can be adjusted synchronously. Inner means here further upstream in the main flow direction. A movement of the air-guiding gratings may then occur in particular by an actuation of the furthest outside situated air-guiding element, i.e., the one closest to the outflow grating. According to another embodiment, an outer air-guiding grating is fixed and the remaining air-guiding gratings are adjusted synchronously. In this case, a movement of the air-guiding gratings can occur in particular by actuation of a furthest inward situated air-guiding grating, i.e., the one furthest away from the outflow grating.
According to one embodiment, the synchronizing mechanism has at least one synchronizing lever which is coupled to the air-guiding grating. The synchronizing lever may preferably extend in parallel with a plane of extension of at least one of the air-guiding gratings. Thanks to the synchronizing lever, a synchronization of the air-guiding gratings along an axis can be realized, for example, along a horizontal axis or a vertical axis. According to another embodiment, the air-guiding gratings are coupled to the synchronizing lever by means of a slotted link guide. This ensures, in particular, that the grating package can also be adjusted along an axis in which the synchronizing lever does not synchronize the movement of the air-guiding gratings with each other. The synchronizing lever need here not be coupled to all air-guiding gratings via slotted link guides. For example, the synchronizing lever may be mounted on one of the air-guiding gratings.
According to one embodiment, the air vent has an operating element for adjusting the air-guiding gratings, wherein the operating element is displaceable in an area which extends parallel to an area of extent of at least one of the air-guiding gratings. The operating element here is coupled to at least one of the air-guiding gratings such that a movement of the operating element causes a corresponding movement of the air-guiding grating coupled thereto. By means of the synchronizing mechanism, once again the other air-guiding gratings of the grating package are adjusted via the actuated air-guiding grating, as explained above. In particular, one of the air-guiding gratings may here be designed stationary with respect to the housing, in order to be braced against the movement of the actuated air-guiding grating. Consequently, an adjustment of the air-guiding gratings can be done by a corresponding adjustment of the operating element. For example, a person operating the unit can displace the operating element upward in order to accomplish an upward deflection of the air flow. Accordingly, a deflection of the air flow can occur in other directions. Such an operation is especially intuitive. The air-guiding gratings may extend here along surfaces running parallel to each other, especially surfaces perpendicular to the main flow direction. The operating element may be formed, for example, by a plate extending in an area parallel to these areas of extent.
According to another embodiment, the outflow grating forms the operating element. The outflow grating in this case is not stationary, but instead can be displaced parallel to the air-guiding gratings. The outflow grating is coupled here to at least one of the air-guiding gratings of the grating package. The outflow grating in particular may be part of the grating package. By moving the outflow grating, the air flow emerging from the air duct can be adjusted intuitively. For this, a person operating the unit only needs to displace the outflow grating in the desired direction, for example with their fingers. By the synchronizing mechanism, a corresponding movement of the air-guiding gratings follows. For easier operation, the outflow grating may have a grip piece on its side facing away from the air duct.
According to an alternative embodiment, an operating element is designed separately from the outflow grating. For example, the operating element may be arranged on a diaphragm of the air vent to the side of the outflow grating. According to another embodiment, an operating element is arranged on the outflow grating, wherein a transmission element coupled to the operating element extends through the outflow grating and the grating package, is braced on a stationary component within the air duct and acts on the inner air-guiding grating. The operating element may here be displaceable in a surface which extends parallel to an area of extent of at least one of the air-guiding gratings, as explained above. In particular, the operating element may be arranged displaceably on the outflow grating or displaceably in a recess of the outflow grating. The operating element for example can be formed by a plate, having a smaller area of extent than the outflow grating or the air-guiding gratings. The operating element may also be designed movably along a portion of a spherical surface. In particular, the operating element may here be formed by a prolongation of the transmission element. The transmission element acts on the inner air-guiding element, i.e., the one situated furthest upstream in the main flow direction. By the synchronizing mechanism, the other air-guiding gratings follow the movement of the actuated inner air-guiding grating. A bracing occurs here against a stationary component joined to the housing. In these embodiments, the outflow grating is preferably disposed stationary on the housing, in particular, on a diaphragm of the housing.
The invention will be explained more closely below with the aid of figures. There are shown schematically:
Unless otherwise indicated, the same reference numbers in the figures denote the same objects.
Because of the widening grating openings 24 of the outflow grating 20, the outflow grating 20 affects the orienting of an air flow flowing through the outflow grating only slightly. Therefore, an air flow deviating from the main flow direction L is not forced back in the direction of the main flow direction, but instead can maintain its direction of flow and slide along in each case one of the six bevels 26 of the grating opening 24. This is especially recognizable in
It is furthermore noticeable in
The connection element 42 has four cross braces 44 extending outwardly from a centrally situated slide guideway 46. The cross braces 44 each have fastening means 48 at their ends, which in the present instance are designed as receiving openings. The air-guiding grating 32a next to the outflow grating 20 has fastening means 49 corresponding to the fastening means 48, being designed in the present instance as pins. Furthermore, the air-guiding grating 32a has a tilting bracket mounting 61 at its upper end in
The connection element 42 holds a slide 50. The slide 50 has a longitudinal guide 52 arranged vertically along the axis V and a transverse runner 54 arranged horizontally along the axis H. The slide 50 is received by its transverse runner 54 in the slide guideway 46 of the connection element 42 and thus allows a movement of the connection element 42 relative to the slide 50 along the horizontal axis H. In turn, a longitudinal runner 56 of the air-guiding grating 32e furthest away from the outflow grating 20 is guided in the longitudinal guide 52. The inner air-guiding grating 32e is secured by two bearing elements 58 arranged at opposite sides to the housing 12 of the air vent, only showing one of the bearing elements in
The synchronizing lever 62 comprises a swivel bearing 64 by which it is mounted on the middle air-guiding grating 32c. The swivel bearing 64 here reaches through a bearing opening 65 of the middle air-guiding grating 32c. Furthermore, the synchronizing lever 62 has four pegs 66, which extend in pairs in opposite directions away from the synchronizing lever 62 and contact slotted links 68 of the air-guiding gratings 32a and 32b or 32d and 32e. The pegs 66 of the synchronizing lever 62 as well as the slotted links 68 of the air-guiding gratings 32a and 32b or 32d and 32e form here a slotted link guide making possible a lateral displaceability of the air-guiding gratings along the horizontal axis H, as explained in the following.
In order to adjust the air flow emerging from the air vent along the vertical axis V or horizontal axis H, i.e., upward or downward or to the sides, an operating person must move the outflow grating 20 in the corresponding direction. The outflow grating 20 in this embodiment serves therefore as an operating element, which can be displaced in a surface parallel to the areas of extent of the air-guiding gratings 32a-32e. Since the outflow grating 20 is rigidly connected to the outer air-guiding grating 32a, a movement of the outflow grating 20 is also followed by a movement of the air-guiding grating 32a and thus of the connection element 42 connected to the air-guiding grating 32a at the rear. Thanks to the coupling of the air-guiding gratings 32 via the tilting bracket 60 and the synchronizing lever 62, the other air-guiding gratings are also moved synchronously with the air-guiding grating 32a. The movement is braced here against the stationary inner air-guiding grating 32a, which results in a relative displacement of the air-guiding gratings with respect to each other. For example, if the outflow grating 20 is moved along the horizontal axis H, the connection element 42 thus slides via its slide guideway 46 along the transverse runner 54 of the slide 50. The slide 50 can indeed move along the vertical V, in which case it slides by means of the longitudinal guide 52 along the longitudinal runner 56 of the inner air-guiding grating 32e. However, the slide 50 cannot move here along the horizontal axis H on account of the engagement of its longitudinal guide 52 with the longitudinal runner 56 extending along the vertical V. The horizontal movement is represented in
A deflection of the air flow from the main flow direction along the vertical direction occurs by a displacement of the outflow grating in the corresponding direction, i.e., upward or downward as seen from the interior of a vehicle. This is represented in
The exemplary embodiment in
In this embodiment, the opening grid of the air-guiding elements is formed on the one hand by the mutual spacings of the horizontal slats 200. Consequently, the grating openings 210 are defined here by the spacings between the horizontal slats 200. Also in this embodiment the air-guiding elements 200 form an opening grid with grating openings 210 which are larger than the grating openings 24 of the outflow grating 20. In particular, an opening width 212 of the grating openings of the slats 200 is larger than an opening width 25 of the grating openings 36 of the outflow grating 20. Correspondingly, the vertical slats 202 also form an opening grid with grating openings by the spacings existing therebetween.
10 Air vent
12 Housing
13 Diaphragm
14 Air inlet end
16 Air outlet end
18 Air duct
20 Outflow grating
22 Webs
23 Reinforcements
24 Grating openings of the outflow grating
25 Opening width of the grating openings of the outflow grating
26 Bevels
26
a Lower bevels
28 Fillets
32 Air-guiding gratings
32
a-e Air-guiding gratings
34 Grating package
36 Grating openings of the air-guiding gratings
37 Opening width of the grating openings of the air-guiding gratings
40 Control wheel
42 Connection element
44 Cross braces
46 Slide guideway
48 Fastening means
49 Fastening means
50 Slide
52 Longitudinal guide
54 Transverse runner
56 Longitudinal runner
58 Bearing elements
60 Tilting bracket
60
a Projecting ends of the tilting bracket
61 Tilting bracket mounting
62 Synchronizing lever
63 Passageway openings
64 Swivel bearing
65 Bearing opening
66 Peg
68 Slotted link
100 Operating mechanism
102 Operating element
102 Operating element
104 Transmission element
106 Stationary component
108 Transmission arm
110 Front ball joint
111 Rear ball joint
111 Rear ball joint
200 Horizontal slats
202 Vertical slats
204 Control wheel
205 Tongue-and-groove connection
206 Control wheel
210 Grating openings of the slats
212 Opening width of the grating openings of the slats
D Flow opening
L Main flow direction
G Deflected air flow
V Vertical axis
H Horizontal axis
Number | Date | Country | Kind |
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10 2017 118 450.3 | Aug 2017 | DE | national |