Patent Application
20060197320
The present invention relates to an airbag for protecting occupants of a vehicle by being inflated toward the occupants of the vehicle, and an airbag apparatus having the airbag, which is particularly suitable for a driver's seat of the vehicle.
A driver side airbag apparatus of a vehicle includes an airbag, a retainer for retaining the airbag in a- steering wheel, an inflator (a gas generator) for inflating the airbag, and a module cover mounted on the retainer for covering a folded airbag. In a vehicle crash, the airbag protects a driver by pushing the module cover open while being inflated toward the front side of the steering wheel (i.e., toward the driver).
U.S. Pat. No. 6,086,092 discloses an airbag wherein an inner bag is located between a central portion of an occupant facing surface of an outer bag constituting an outer covering of the airbag and an opening for an inflator, which is located in a central portion of a rear surface opposite to the central portion of the occupant facing surface, so that the inside of the airbag is partitioned into a chamber in the occupant facing central portion and a chamber in an occupant facing outer periphery surrounding the chamber in the occupant facing central portion. Communication holes communicating between these chambers are formed in the inner bag.
In U.S. Pat. No. 6,086,092, the inner bag is made by sewing between outer peripheries of a front panel at an occupant side and a rear panel opposite to the front panel. A portion, which is a central portion of the front panel and becomes an end of the occupant side when the inner bag is inflated, is stitched with the occupant facing central portion. In addition, an inflator opening is formed in a portion, which is a central portion of the rear panel and becomes an end of the rear side when the inner bag is inflated, and a periphery of the inflator opening is mounted in a mount plate together with a periphery of an inflator opening of the outer bag.
In the aforementioned patent, gas from the inflator is introduced into the inner bag (the chamber in the occupant facing central portion) through the inflator openings for the gas, and subsequently is introduced into the outer bag (the chamber in the occupant facing outer periphery) through the communication holes. Accordingly, in the airbag of the aforementioned patent, the occupant facing central portion is first inflated, and subsequently, the occupant facing outer periphery is inflated, as shown in
Therefore, in the airbag of the aforementioned patent, if an occupant moves forward quickly upon the airbag in a relatively early stage of the airbag development after the airbag starts to be inflated, there may be a problem that the occupant facing outer periphery can not reliably receive the occupants.
Accordingly, it is an object of the present invention to provide an airbag, which is capable of receiving occupants over a wide range of an occupant facing surface during an initial inflation phase, and to provide an airbag apparatus having the airbag.
Further objects and advantages of the invention will be apparent from the following description of the invention and the associated drawings.
According to one embodiment of the invention, the invention provides an airbag having an occupant facing surface and a rear surface opposite to the occupant facing surface, the airbag being inflated by gas from an inflator. A radial chamber is formed along the inner side of the occupant facing surface and extends in an airbag radial direction. When the airbag is inflated, at least some of the gas from the inflator is introduced into the radial chamber.
According to another embodiment, the invention provides an airbag having an occupant facing surface and a rear surface opposite to the occupant facing surface, the airbag being inflated by gas from an inflator. A radial chamber is formed along the inner side of the rear surface and extends in an airbag radial direction. When the airbag is inflated, at least some of the gas from the inflator is introduced into the radial chamber.
According to another embodiment, the invention provides an airbag having an occupant facing surface and a rear surface opposite to the occupant facing surface, the airbag being inflated by gas from an inflator. A radial chamber is formed between the occupant facing surface and the rear surface and extends in an airbag radial direction. When the airbag is inflated, at least some of the gas from the inflator is introduced into the radial chamber.
According to another aspect, the radial chamber is formed to be surrounded by an occupant side inner panel and a rear side inner panel.
According to another aspect the occupant side inner panel is connected to a central portion of the occupant facing surface, the rear side inner panel is connected to the rear surface or is disposed so as to be mounted in a retainer of the airbag apparatus along with the rear surface.
According to another aspect, the occupant side inner panel is connected to the occupant facing surface by means of a string.
According to another embodiment, the invention provides an airbag in which a leading end in a radial direction of the occupant side and/or rear side inner panel is connected to the vicinity of the lateral portion of the airbag.
According to another aspect the occupant side and/or rear side inner panel is connected to the lateral portion of the airbag by means of a string.
According to another aspect of the invention, as the gas from the inflator is introduced into a central portion of the radial chamber, and the gas is discharged from the leading end of the radial portion of the radial chamber into the airbag, the airbag is inflated.
According to another embodiment, the invention provides an airbag apparatus having an airbag and an inflator for supplying gas to the airbag, in which the airbag is an airbag according to any one of the above-described aspects.
In the invention, a radial chamber extending in an airbag radial direction (a direction substantially perpendicular to a line connecting an occupant to an airbag and a direction away from the line while the occupant faces the airbag) is formed, along the occupant facing surface of the airbag (the first aspect), along the rear surface opposite to the occupant facing surface (the second aspect), or between the occupant facing surface and the rear surface (the third aspect). When the airbag is inflated, at least some of the gas from the inflator is introduced into the radial chamber and the radial chamber is inflated in the airbag radial direction. In addition, since the volume of the radial chamber is smaller than the volume of the entire airbag, the radial chamber reaches high pressure quickly, and accordingly, is quickly expanded in the airbag radial direction.
Accordingly, in the airbag and the airbag apparatus of the present invention, when the inflator is actuated by exhaust gases, the radial chamber is inflated in the airbag radial direction in an early stage of airbag development, and accordingly, the occupant facing surface is expanded over a wide range, and the occupant facing surface is supported by the inflated radial chamber from the inner side of the airbag over a wide range.
Accordingly, even if the occupant moves forward quickly upon the airbag in an early phase after the airbag starts to become inflated, the airbag can reliably receive the occupant over a wide range of the occupant facing surface.
The radial chamber disposed between the occupant facing surface and the rear surface of the airbag according to one above-described aspect may be formed to be surrounded by the occupant side inner panel and the rear side inner panel. In addition, the occupant side and rear side inner panels may be separately formed, or may be consecutively and integrally formed as well.
As described above, according to one aspect, the occupant side inner panel is connected to a central portion of the occupant facing surface of the airbag, and the rear side inner panel is connected to the rear surface or is disposed so as to be mounted in a retainer of the airbag apparatus along with the rear surface. Therefore, the central portion of the occupant facing surface is connected and fixed to the rear surface with these inner panels interposed therebetween, and the thickness of the airbag (the inflated amount of the occupant facing surface toward the occupant), when the airbag is inflated, can be controlled.
In another of the above-described aspects, the inner panels which constitute the radial chamber also function as a controlling member which controls the thickness of the airbag when the airbag is inflated. Therefore, it is unnecessary to provide an exclusive member for controlling the thickness of the airbag when the airbag is inflated. As a result, it is possible to simplify the process of sewing the airbag and to achieve cost reduction.
In addition, in this case, the occupant side inner panel may be directly connected to the occupant facing surface of the airbag. Otherwise, the occupant side inner panel may be connected to the occupant facing surface of the airbag by means of a string.
When the occupant side inner panel is connected to the occupant facing surface of the airbag by means of a string, by properly setting the length of the string, the thickness of the airbag, when the airbag is inflated, can be easily controlled.
When a leading end in a radial direction of the inner panel is connected to the vicinity of the lateral portion of the airbag as described above, the lateral portion of the airbag is connected and fixed to the center of the airbag by the inner panel. Accordingly, the inflated amount of the airbag in a lateral direction, when the airbag is inflated, can be controlled.
In another embodiment, the inner panels which constitute the radial chamber also function as a controlling member which controls the inflated amount of the airbag in the lateral direction, when the airbag is inflated. Therefore, it is unnecessary to provide an exclusive member for controlling the inflated amount of the airbag in the, lateral direction. As a result, it is possible to simplify the process of sewing the airbag and to achieve cost reduction.
Further, in this case, the leading end in the radial direction of the inner panel may be directly connected to the lateral portion of the airbag, or may be connected to the lateral portion of the airbag by means of a string.
Furthermore, as described above, when the leading end in the radial direction of the inner panel is connected to the lateral portion of the airbag by means of a string, by properly setting the length of the string, the inflated amount of the airbag in the lateral direction, when the airbag is inflated, can be easily controlled.
In one of the above-described aspects of the invention, the gas from the inflator is introduced into the central portion of the radial chamber, and the gas is discharged from the leading end of the radial portion of the radial chamber into the airbag, thereby inflating the entire airbag. Accordingly, when the airbag is inflated, the radial chamber is inflated and expanded in the airbag radial direction in a very early stage of the airbag development. In addition, when the inflated radial chamber receives the occupant, it can sufficiently absorb an impact of the occupant since the gas in the radial chamber is discharged from the leading end of the radial portion of the radial chamber into the airbag.
FIGS. 4(a) and 4(b) are cross-sectional views illustrating operation of the airbag of
Hereinafter, exemplary embodiments of the invention will be described with reference to the accompanying drawings.
In this embodiment, an airbag 10 is a driver airbag of a vehicle.
The airbag 10 includes a front panel 12 constituting an occupant facing surface, a rear panel 14 constituting an outer surface (rear surface) opposite to the occupant facing surface, first, second and third inner panels 22A, 22B and 22C for partitioning the inside of the airbag 10, etc.
The front panel 12, the rear panel 14, the second inner panel 22B and the third inner panel 22C are made of circular woven fabrics.
The front panel 12 and the rear panel 14 have nearly the same diameter and are formed in a pouch-like shape by seaming between peripheries thereof by means of a seam 15. The seam 15 is formed into an annular shape along the peripheries of the front panel 12 and the rear panel 14. The seam 15 is made of stitching fibers or the like, but is not limited to this.
An inflator opening 16 and a vent hole 18 are formed in the rear panel 14. The inflator opening 16 is disposed at the center of the rear panel 14. Bolt insertion holes 20 are formed around the inflator opening 16.
The first inner panel 22A is disposed along the inner side of the front panel 12 (the inner side of the airbag). In this embodiment, the first inner panel 22A includes a central portion 22a having a diameter smaller than that of the front panel 12, a plurality of tongue-like radial portions 22b (six in this embodiment) extending from the outer periphery of the central portion 22a in a radial direction, a first communication hole 22c formed in the center of the central portion 22a, and second communication holes 22d formed in leading ends of the radial portions 22b. The radial portions 22b are arranged at predetermined intervals in the circumferential direction of the central portion 22a. The first inner panel 22A is also made of woven fabrics of the same material as the other panels.
The first inner panel 22A overlaps with the inner side of the front panel 12 such that the central portion 22a is concentric with the front panel 12, and is stitched with the front panel 12 by means of a seam 23A (shown in
The radial chamber 1 includes a central cell 1a disposed in the center of the front panel 12 and a plurality of radial cells 1b (six in this embodiment) extending from the central cell 1a in an airbag radial direction along the inner side of the front panel 12, as shown in FIG: 3. The central cell 1a is placed between the central portion 22a of the first inner panel 22A and the front panel 12, and the radial cells 1b are placed between the radial portions 22b and the front panel 12. The central cell 1a is communicated with the radial cells 1b.
The first inner panel 22A (the radial chamber 1) is not limited to the above-described constitution. For example, the number of the radial portions 22b (the radial cells 1b) may be more or less than six. Also, the second communication holes 22d may be formed in all of the radial portions 22b (the radial cells 1b), or there may exist the radial portions 22b (the radial cells 1b) in which the second communication holes 22d are not formed.
In this embodiment, the length from the central portion 22a (the central cell 1a) to each of the leading ends of the radial portions 22b (the radial cells 1b) is slightly smaller than a radius of the front panel 12. However, this length may be increased such that the radial portions 22b (the radial cells 1b) extend to the rear panel 14.
The second and third inner panels 22B and 22C are formed between the first panel 22A and the rear panel 14.
The second and third inner panels 22B and 22C are concentrically arranged with the front panel 12 and the rear panel 14, and their peripheries are sewn therebetween by means of the seam 23B. A communication hole 22e having about the same diameter as the first communication hole 22c is formed in the center of the second inner panel 22B, and peripheries of these communication holes 22e and 22c are sewn therebetween by means of the seam 23C.
An inflator opening 24 having about the same diameter as the inflator opening 16 of the rear panel 14 and concentrically arranged with the inflator opening 16 is formed in the center of the third inner panel 22C. In addition, bolt insertion holes 26 overlapping with the bolt insertion holes 20 are formed around the inflator opening 24.
The periphery of the inflator opening 24 of the third inner panel 22C overlaps with the periphery of the inflator opening 16 of the rear panel 14 and the periphery of an inflator mount hole 32 of the retainer 30. In addition, the peripheries of the inflator openings 24 and 16 are fixed to the retainer 30 through the bolt insertion holes 26 and 20.
Accordingly, the periphery of the inflator opening 24 of the third inner panel 22C is connected to the periphery of the inflator opening 16 of the rear panel 14, the peripheries of the second and third inner panels 22B and 22C are connected to each other, the peripheries of the communication holes 22e and 22c of the second inner panel 22B and the first inner panel 22A, respectively, are connected to each other, and the outer periphery of the first inner panel 22A is connected to the front panel 12.
The inside of the airbag 10 is partitioned into a central chamber 2 in the center of the airbag 10 and a circumferential chamber 3 surrounding the central chamber 2 between the first inner panel 22A and the rear panel 14 by the second and third inner panels 22B and 22C. The inner sides of the inner panels 22B and 22C serve as the central chamber 2.
The central chamber 2 is communicated with the radial chamber 1 through the first communication holes 22e and 22c, and the radial chamber 1 is communicated with the circumferential chamber 3 through the second communication holes 22d.
In this embodiment, a relationship of (volume of the radial chamber 1)<(volume of the central chamber 2)<(volume of the circumferential chamber 3) is established.
The inflator mount hole 32 is formed in the center of the retainer 30 for mounting the airbag 10, and bolt insertion holes 34 are formed around the center of the retainer 30.
An inflator 36 has a roughly cylindrical shape, and gas outlets 36a are formed on a side of a circumferential surface at a leading end of the inflator 36 in a cylinder axis direction. In this embodiment, four gas outlets 36a are formed at predetermined intervals in a circumferential direction of the inflator 36. The inflator 36 is constituted to exhaust gas from these gas outlets 36a in a radial direction. An inflator fixation flange 38 is projected from the side of the circumferential surface in the middle portion of the inflator 36 (a side behind the gas outlets 36a) in the cylinder axis direction of the inflator 36. Bolt insertion holes 40 are formed in the flange 38. A leading end of the inflator 36 is inserted into the inflator mount hole 32.
In mounting the airbag 10 in the retainer 30, the peripheries of the inflator openings 16 and 24 of the rear panel 14 and the third inner panel 22C are fixed to the periphery of the inflator mount hole 32 by means of a fixation ring 42. The leading end of the inflator 36, which is inserted into the inflator mount hole 32, is received in the central chamber 2 through the inflator openings 16 and 24.
At this time, by inserting stud bolts 44 of the fixation ring 42 into the bolt insertion holes 26, 20, 34 and 40 and fastening the stud bolts 44 with nuts 46 at leading ends of the stud bolts 44, the third inner panel 22C, the airbag 10 and the inflator 36 are fixed to the retainer 30. The airbag apparatus is completed by folding the airbag 10 and mounting a module cover 48 in the retainer 30 to cover the folded airbag 10. The completed airbag apparatus is installed in a steering wheel 50 of a vehicle.
In a vehicle crash, the inflator 36 exhausts gases, and then, the airbag 10 is inflated by the gas from the inflator 36. The airbag 10 pushes the module cover 48 open and is inflated toward the front side of the steering wheel 50 (i.e., the occupant side) to protect a driver.
In this case, the gas from the inflator 36 is exhausted into the central chamber 2, first inflating the central chamber 2. Then, the gas is introduced from the central chamber 2 into the central cell 1a of the radial chamber 1 through the first communication holes 22e and 22c, and subsequently, as the gas is introduced from the central cell 1a into the radial cells 1b, the radial chamber 1 is inflated in the airbag radial direction along the inner side of the front panel 1. Thereafter, the gas is discharged from the leading ends of the radial cells 1b into the circumferential chamber 3 through the second communication hole 22d, thus inflating the circumferential chamber 3.
Since the volume of the central chamber 2 and the volume of the radial chamber 1 are smaller than the total volume of the airbag 10, the gas is quickly introduced from the central chamber 2 to the radial chamber 1. Accordingly, after the airbag starts to become inflated, the radial chamber 1 reaches high pressure quickly and is expanded quickly in the airbag radial direction. Accordingly, the front panel 12, which faces the occupant, is quickly expanded over a wide range, and almost the entire the airbag is supported by the inflated radial chamber 1.
Accordingly, as shown in
In this embodiment, since the front panel 12 is connected to the rear panel 14 through the first to third inner panels 22A, 22B and 22C, the front panel 12 can be prevented from protruding excessively toward the occupant when the airbag 10 is inflated.
An airbag 10A in this embodiment includes communication holes 27 and 28 for communicating the second and third inner panels 22B and 22C to the central chamber 2 and the circumferential chamber 3, respectively, in the airbag 10 shown in FIGS. 1 to 4.
In this embodiment, the communication holes 28 are formed in the direction of where a gas is exhausted from the inflator 36 disposed in the central chamber 2 through the inflator openings 16 and 24, that is, in positions facing the gas outlets 36a of the inflator 36.
In this embodiment, two communication holes 27 and two communication holes 28 are formed at predetermined intervals in the circumferential direction of the airbag. In addition, the communication holes 27 and 28 are out of alignment in the circumferential direction with respect to the center of the airbag 10A.
However, the number or arrangement of these communication holes 27 and 28 is not limited to the above mentioned number or arrangement. For example, all or some of communication holes 28 may face the gas outlets 36a of the inflator 36. Alternatively, there may be some communication holes 28 that do not face the gas outlets 36a.
In this embodiment, the number of the second communication holes 22d for communicating the radial chamber 1 to the circumferential chamber 3 is smaller than that of the airbag 10 shown in
Other constitution of the airbag 10A is the same as that of the airbag 10 shown in FIGS. 1 to 4. In
In the airbag 10A, when the inflator 36 is actuated in the similar way to the airbag 10 shown in FIGS. 1 to 4, gas from the inflator 36 is quickly introduced from the central chamber 2 into the radial chamber 1 through the first communication holes 22c and 22e, and the radial chamber 1 is inflated and expanded in the airbag radial direction in the early stage of the airbag development, supporting the front panel 12, which faces the occupant, over a wide range of the front panel 12.
In addition, in this embodiment, since some of the gas is introduced from the central chamber 2 into the circumferential chamber 3 through the communication holes 27 and 28 of the second and third inner panels 22B and 22C without going through the radial chamber 1, the circumferential chamber 3 is also inflated beforehand.
Particularly, in this embodiment, since the communication hole 28 is disposed in the direction of where the gas is exhausted from the inflator 36, the gas from the inflator 36 is exhausted toward the neighborhood of the communication hole 28 in a straight form and is introduced from the communication hole 28 into the circumferential chamber 3. Accordingly, the gas exhausted from the inflator 36 is directly introduced into the circumferential chamber 3, and accordingly, the circumferential chamber 3 is also inflated very early in the airbag development. As a result, the whole the airbag 10A is very quickly inflated.
In this embodiment, an airbag 10B includes a radial chamber 1A extending in the airbag radial direction along the inner side of the rear panel 14 (the inner side of the airbag) constituting an outer surface (rear surface) opposite to the occupant facing surface.
The airbag 10B also includes the front panel 12 constituting the occupant facing surface, the rear panel 14, the first to third inner panels 22A, 22B and 22C for partitioning the inside of the airbag 10B, etc. In this embodiment, the front panel 12, the rear panel 14, the second panel 22B and the third panel 22C have a circular shape. The first inner panel 22A includes the central portion 22a having a diameter smaller than those of the front panel 12 and the rear panel 14 and the plurality of tongue-like radial portions 22b (six in this embodiment) extending from the outer periphery of the central portion 22a in the radial direction.
However, in this embodiment, the first inner panel 22A is disposed along the inner side of the rear panel 14, and the second and third inner panels 22B and 22C are disposed between the first inner panel 22A and the front panel 12. The second inner panel 22B is positioned at the first inner panel 22A side and the third inner panel 22C is positioned at the front panel 12 side.
The first inner panel 22A overlaps with the inner side of the rear panel 14 such that the central portion 22a is concentric with the rear panel 14, and is stitched with the rear panel 14 by means of the seam 23A in a continuous manner, with the outer peripheries of the central portion 22a and the radial portions 22b connected to each other. Accordingly, between the rear panel 14 and the first inner panel 22A are formed a central cell 1a disposed in the center of the rear panel 14 and a radial chamber 1A having a plurality of radial cells 1b (six in this embodiment) extending from the central cell 1a in the airbag radial direction along the inner side of the rear panel 14. In this embodiment, the first communication hole 22c is formed in the central portion 22a, and the second communication holes 22d are formed in the leading ends of the radial portions 22b, respectively, in the circumferential direction of the central portion 22a.
In this embodiment, a vent hole 18 is formed in the rear panel 14, and is disposed in a position at which the vent hole 18.does not overlap with the first inner panel 22A of the rear panel 14.
The second and third inner panels 22B and 22C are concentrically arranged with the front panel 12 and the rear panel 14 between the first inner panel 22A and the front panel 12, and their peripheries are sewn therebetween by means of the seam 23B. In this embodiment, a communication hole 22e having about the same diameter as the first communication hole 22c is formed in the center of the second inner panel 22B, and peripheries of these communication holes 22c and 22e are sewn therebetween by means of the seam 23C.
In this embodiment, the inflator opening. 24 and the bolt insertion holes 26 are not formed in the center of the third inner panel 22C, and a central portion of the third inner panel 22C is stitched with the central portion of the front panel 12 by means of a seam 23D.
Accordingly, in the airbag 10B, the outer periphery of the first inner panel 22A is connected to the rear panel 14, the peripheries of the communication holes 22c and 22e of the first and second inner panels 22A and 22B are connected to each other, the peripheries of the second and third inner panels 22B and 22C are connected to each other, and the central portion of the third inner panel 22C is connected to the central portion of the front panel 12.
In addition, in the airbag 10B, the inside of the airbag 10B is partitioned into the central chamber 2 and the circumferential chamber 3 surrounding the central chamber 2 between the first inner panel 22A and the front panel 12 by the second and third inner panels 22B and 22C. The central chamber 2 is the inner sides of the inner panels 22B and 22C. The central chamber 2 is communicated with the radial chamber 1A through the first communication holes 22c and 22e, and the radial chamber 1A is communicated with the circumferential chamber 3 through the second communication holes 22d.
In this embodiment, the communication holes 27 and 28 for communicating the central chamber 2 with the circumferential chamber 3 are formed in the second and third inner panels 22B and 22C, respectively.
In this embodiment, a relationship of (volume of the radial chamber 1A)<(volume of the central chamber 2)<(volume of the circumferential chamber 3) is established.
In the airbag 10B, the gas outlets 36a of the inflator 36 are arranged in the central cell 1a of the radial chamber 1A through the inflator opening 16 of the rear panel 14.
In the airbag 10B, the periphery of the inflator opening 24 of the rear panel 14 is fixed to the periphery of the inflator mount hole 32 of the retainer 30 by means of the fixation ring 42. Then, the airbag 10B is mounted on the retainer 30.
Other constitution of the airbag 10B is the same as the above-described embodiments.
In the airbag 10B, gas is exhausted from the inflator 36 into the radial chamber 1A. Accordingly, the radial chamber 1A is inflated and expanded in the airbag radial direction along the inner side of the rear panel 14 in a very early stage of the airbag development. Subsequently, the gas is introduced from the radial chamber 1A into the central chamber 2 through the first communication holes 22c and 22e, thus inflating the central chamber 2, and the gas is introduced from the radial chamber 1A and the central chamber 2 into the circumferential chamber 3 through the second communication holes 22d at the leading ends of the radial cells 1b and the communication holes 27 and 28 of the inner panels 22B and 22C, thus inflating the circumferential chamber 3.
In the airbag 10B, the radial chamber 1A is inflated and expanded in the airbag radial direction in an early stage of the airbag development after the airbag starts to be inflated, thus expanding the front panel 12, which faces the occupant, over a wide range of the front panel 12, and substantially the whole front panel 12 is supported by the inner side of the airbag 10B. Accordingly, even when the occupant moves forward quickly upon the airbag 10B in an initial phase of the inflation, the front panel 12 can reliably receive the occupant over a nearly entire range of the front panel 12.
In this embodiment, an airbag 10C includes a radial chamber 1B extending in the airbag radial direction between the front panel 12 constituting the occupant facing surface of the airbag 10C and the rear panel 14 constituting a rear surface (that is, inside the airbag 10C).
The airbag 10C includes the front panel 12, the rear panel 14, and a first inner panel 22D and a second inner panel 22E, which are formed inside the airbag 10C. In this embodiment, the front panel 12 and the rear panel 14 have a circular shape.
In this embodiment, like the inner panel 22A in the above-described embodiments, each of the first and second inner panels 22D and 22E includes the central portion 22a having a diameter smaller than those of the front panel 12 and the rear panel 14 and the plurality of tongue-like radial portions 22b (six in this embodiment) extending from the outer periphery of the central portion 22a in the radial direction. The communication holes 22d are formed in the leading ends of the radial portions 22b. In addition, while the communication holes 22d are formed in the radial portions 22b of both of the inner panels 22D and 22E in this embodiment, the communication holes 22d may be formed in the radial portions 22b of either one of the inner panels 22D and 22E.
These first and second inner panels 22D and 22E are arranged such that the respective central portions 22a are concentric with the front panel 12 and the rear panel 14 and the respective radial portions 22b overlap with each other between the front panel 12 and the rear panel 14. The peripheries of the first and second inner panels 22D and 22E are sewn therebetween by a seam 23E along outlines of the first and second inner panels 22D and 22E. An inflator opening 22F concentrically disposed with the inflator opening 16 in the center of the rear panel 14 is formed in the central portion 22a of the second inner panel 22E at the rear panel 14 side, and bolt insertion holes 22g are formed around the inflator opening 22f.
The periphery of the inflator opening 22f of the second inner panel 22E overlaps with the periphery of the inflator opening 16 of the rear panel 14 and the periphery of the inflator mount hole 32 of the retainer 30. In addition, the peripheries of the inflator openings 22f and 16 are fixed to the periphery of the inflator mount hole 32 through the bolt insertion holes 22g and 20.
Accordingly, the inside of the airbag 10C is partitioned into the radial chamber 1B extending in the airbag radial direction and a residual chamber 4 surrounding the radial chamber 1B between the front panel 12 and the rear panel 14. The radial chamber 1B is at the inner sides of the inner panels 22E and 22D and has the central cell 1a located in the center of the airbag 10C and the plurality (6) of radial cells 1b extending from the central cell 1a in the airbag radial direction. The radial chamber 1B and the residual chamber 4 are communicated with each other through the communication holes 22d in the leading ends of the radial cells 1b.
In this embodiment, the gas outlets 36a of the inflator 36 are arranged in the central cell 1a of the radial chamber 1B through the inflator openings 16 and 22f.
In this embodiment, a relationship of (volume of the radial chamber 1B)<(volume of the residual chamber 4) is established.
Other constitution of the airbag 10C is the same as the above-described embodiments.
In the airbag 10C, gas is exhausted from the inflator 36 into the radial chamber 1B. Accordingly, the radial chamber 1B is inflated and expanded in the airbag radial direction between the front panel 12 and the rear panel 14 in a very early stage of the airbag development. Subsequently, the gas is introduced from the leading ends of the radial cells 22b of the radial chamber 1B into the residual chamber 4 through the communication holes 22d, thus inflating the residual chamber 4 (the whole the airbag 10C.
In the airbag 10C, the radial chamber 1B is inflated and expanded in the airbag radial direction in an early stage of the airbag development after the airbag starts to be inflated, thus expanding the front panel 12, which faces the occupant, over a wide range of the front panel 12, and substantially the whole front panel 12 is supported by the inner side of the airbag 1C. Accordingly, even when the occupant moves forward quickly upon the airbag 10C in an initial phase of inflation, the front panel 12 can reliably receive the occupant over almost the entire range of the front panel 12.
This embodiment provides an airbag 10D wherein the radial portions 22b of the first inner panel 22A and the front panel 12 are sewn therebetween by a tear seam 60 at a position slightly closer to the central cell 1a than the second communication holes 22d at the leading ends of the radial cells 1b in the airbag 10 shown in FIGS. 1 to 4, and gas is prevented from flowing into the second communication holes 22d until the tear seam 60 is torn. The tear seam 60 is constituted to be torn when more than the predetermined tension is applied to the tear seam 60, such that the radial chambers 22b is decoupled from the front panel 12. Other constitution of the airbag 10D is the same as the airbag 10 shown in FIGS. 1 to 4.
In the airbag 10D, in an initial phase of inflation of the radial chamber 1, since the gas is not discharged from the radial cells 1b through the second communication holes 22d, the radial chamber 1 reaches high pressure very quickly, and accordingly, is quickly inflated and expanded in the airbag radial direction. When the radial cells 1b are sufficiently inflated, the tear seam 60 is torn to open the second communication holes 22d, and accordingly, the gas is discharged from the radial cells 1b into the circumferential chamber 3 through the second communication holes 22d.
Instead of the tear seam 60, other means such as adhesives or seals with low adhesive strength may be used to close the communication holes 22d.
In the initial phase of inflation, it may be constituted that the communication holes 22d have small openings or a gas passage is narrowed immediately before the communication holes 22d such that the gas is controlled to be discharged in small quantities of gas. In addition, when the radial chamber 1 is sufficiently inflated, it may be constituted that the communication holes 22d have large openings or the gas passage is widened such that the gas is controlled to be discharged in large quantities of gas.
In the airbags 10A to 10C shown in other figures, it may also be constituted that the discharge of the gas from the communication holes 22d is controlled in the initial phase of inflation.
This embodiment provides an airbag 10E wherein the second communication holes 22d at the leading ends of the radial cells 1b are omitted in the airbag 10A shown in
Other constitution of the airbag 10E is the same as the airbag 10A shown in
In the airbag 10E, when the inflator 36 is actuated in the similar way to the airbag 10A shown in
In the airbag 10E, since the gas is not discharged from the radial cells 1b of the radial chamber 1 into the circumferential chamber 3, an internal pressure of the inflated radial chamber 1 remains high over a relatively long period of time.
It may also be constituted such that the second communication holes 22d at the leading ends of the radial cells 1b are omitted in the airbag 10B shown in
However, in the airbag 10C shown in
This embodiment provides an airbag 10F wherein narrow width portions 62 are formed between the central cell 1a and the radial cells 1b in the airbag 10E shown in
Other constitution of the airbag 10F is the same as the airbag 10E shown in
In addition, in the airbag 10F, since a backward flow of the gases, which are introduced from the central cell 1a into the radial cells 1b, into the central cell 1a is prevented by the narrow width portion 62, an internal pressure of the radial cells 1b remains high again over a long period of time after the radial cells 1b are inflated.
In addition, it may be constituted such that the narrow width portion 62 is formed in some of the radial cells 1b and communication holes 22d are formed in the leading ends of the remaining radial cells 1b.
Instead of the narrow width portion 62, a check valve or the like may be formed to restrict the backward flow of the gas from the radial cells 1b into the central cell 1a.
Of course, in the airbags 10 and 10B to 10D shown in other figures, the narrow width portion 62 or the check valve or the like may be formed in the radial cells 1b to prevent the backward flow of the gas.
In the invention, the radial chamber is not limited to the shapes shown in FIGS. 1 to 14.
For example, in an airbag 10G shown in
In the airbag 10G, since the radial cells 1b are communicated to one another through the square extending cell 1c, about the whole radial chamber 1C is inflated to nearly the same pressure. In addition, as the inflated square extending cell 1c is interposed between the radial cells 1b; the whole inflated radial chamber 1C becomes firm, thus allowing the airbag to protect the occupant more reliably.
In an airbag 10H according to the ninth embodiment, some radial cells 1b of the radial chamber 1B of the airbag 10C according to the embodiment of
To be more specific, in this embodiment, among the six radial cells 1b of the radial chamber 1B, two radial cells 1b which extend in substantially opposite directions to each other are bent on the occupant side so as to form the occupant side protrusion cells 1d. The leading ends of the occupant side protrusion cells id are sewn with the front panel 12 at the vicinity of the central portion thereof by means of a seam 23F.
Sewn positions where the protrusion cells 1d are sewn to the front panel 12 by means of the seam 23F are indicated by a two-dot chain line S in
In this embodiment, by slightly extending the leading ends of the radial portions 22b of the first and second inner panels 22D and 22E which constitute the outer frame of these occupant side protrusion cells 1d, connection pieces 22h are protrudingly disposed so as to connect the protrusion cells 1d to the front panel 12. The connection pieces 22h are sewn to the front panel 12 by means of the seam 23F.
In this embodiment, the connection pieces 22h are protrudingly disposed from both the radial portions 22b which constitute the outer frame of each occupant side protrusion cell 1d, and two connection pieces 22h and 22h overlap each other to be sewn to the front panel 12 by means of the seam 23F. However, the connection piece 22h may be exclusively formed from the radial portion 22b on one side. Otherwise, the connection piece 22h may be separately disposed so as to be mounted at the leading end of each occupant side protrusion cell 1d.
Other constitution of the airbag 10H is the same as that of the airbag 10C shown in FIGS. 9 to 10. Further, the constitution of an airbag apparatus having the airbag 10H is also the same as the airbag apparatus having the airbag 10C. In
In this embodiment, the periphery of the inflator opening 22f of the second inner panel 22E overlaps the periphery of the inflator opening 16 of the rear panel 14 and the periphery of the inflator mount hole 32 of the retainer 30. In addition, the peripheries of the inflator openings 22f and 16 are fixed to the periphery of the inflator mount hole 32 by means of the fixation ring 42.
Accordingly, the inside of the airbag 10H is partitioned into the radial chamber 1B extending in the airbag radial direction and the residual chamber 4 surrounding the radial chamber 1B between the front panel 12 and the rear panel 14. In addition, the vicinity of the central portion of the front panel 12 is connected to the vicinity of the center of the rear panel 14 with the inner panels 22D and 22E, which constitute the radial chamber 1B interposed therebetween.
When the airbag 10H is inflated, since the front panel 12 is connected and fixed to the rear panel 14 by means of the inner panels 22D and 22D, the thickness of the airbag 10H when the airbag is inflated (the amount of the front panel 12 inflated toward the occupant) can be controlled.
In the airbag 10H, the inner panels 22D and 22E which constitute the radial chamber 1B also function as a controlling member which controls the thickness of the airbag 10H when the airbag is inflated. Therefore, it is unnecessary to provide an exclusive member for controlling the thickness of the airbag 10H when the airbag is inflated. As a result, it is possible to simplify the sewing process of the airbag 10H and to achieve cost reduction.
In this embodiment, some radial cells 1b of the radial chamber 1B are bent on the occupant side and serve as the occupant side protrusion cells 1d, and the leading ends of the occupant side protrusion cells 1d are connected to the front panel 12. Therefore, by properly setting the length by which the occupant side protrusion cell 1d is extended from the central cell 1a, the thickness of the airbag 10H when the airbag is inflated (the amount of the front panel 12 inflated toward the occupant) can be controlled.
Further, in this embodiment, among the six radial cells 1b of the radial chamber 1B, two radial cells are bent on the occupant side so as to be connected to the front panel 12 (that is, to form the occupant side protrusion cells 1d), but the rest four radial cells 1b are free. Therefore, as the free radial cells 1b are inflated in the radial direction, the airbag 10H is expanded in the radial direction.
The number of the radial cells 1b (that is, the occupant side protrusion cells 1d) that are bent on the occupant side and connected to the front panel 12 is not specifically limited, and only one radial cell 1b or more than three radial cells 1b may be bent on the occupant side to be connected to the front panel 12. Of course, the number of the radial cells 1b is not limited to six, the number may be both less and more than six.
In this embodiment, the leading end of each occupant side protrusion cell 1d is directly connected to the front panel 12. However, the leading end may be connected to the front panel 12 by means of a string, such as a tether.
In an airbag 10J according to the tenth embodiment, the leading end of each occupant side protrusion cell 1d of the airbag 10H according to the embodiment of
In this embodiment, the tethers 70 are provided consecutively and integrally with the radial portions 22b of the first inner panel 22D which constitutes one half of the outer surface of the occupant side protrusion cell 1d, and extends by a predetermined length in an extension direction of the radial portion 22b from the leading end of the radial portion 22b. However, the tethers 70 may extend from the radial portion 22b of the second inner panel 22E which constitutes the other half of the outer surface, and the tethers 70 may extend from the radial portions 22b of both of the inner panels 22D and 22E, respectively, in which the two inner panels may overlap each other. Otherwise, the tethers 70 may be formed separately from these inner panels 22D and 22E, and connected to the leading end of the occupant side protrusion cell 1d by means of sewing or the like.
Leading ends of the tethers 70 which extend from each occupant side protrusion cell 1d are sewn to the front panel 12 by means of the seams 23F. A sewn position of each tether 70 is formed similar to the sewn position S where the occupant side protrusion cells 1d are sewn to the front panel 12 in the airbag 10H of
Other constitution of the airbag 10J is the same as that of the airbag 10H shown in
In the airbag 10J, by properly setting the length of the tether 70, the thickness of the airbag 10J when the airbag is inflated (the amount of the front panel 12 inflated toward the occupant) can be easily controlled.
In an airbag 10K according to the eleventh embodiment, the leading ends of the radial cells 1b of the radial chamber 1B of the airbag 10C according to the embodiment shown in
To be more specific, in this embodiment, by slightly extending the leading ends of the radial portions 22b of the first and second inner panels 22D and 22E which constitute the outer frame of the radial cells 1d, the connection pieces 22h are protrudingly disposed so as to connect the radial cells 1d to a lateral portion of the airbag 10K. In this embodiment, when the front panel 12 is sewn with the rear panel 14 at the peripheral portions thereof, the front panel 12 and the rear panel 14 along with the connection piece 22h are sewn together by the seam 15.
However, the method for connecting (sewing) the connection pieces 22h to the lateral portion of the airbag is not limited to the embodiment, the connection piece 22h of each radial portion 1b may be sewn to other positions than the sewn positions (the peripheral portions of the respective panels 12 and 14) where the front panel 12 is sewn with the rear panel 14 by the seam 15, for example, positions slightly closer to the center than the peripheral portions of the front panel 12 and the rear panel 14.
Other constitution of the airbag 10K is the same as that of the airbag 10C shown in FIGS. 9 to 10. In
When the airbag 10K is inflated, since the lateral periphery of the airbag 10K is connected and fixed to the central portion of the airbag by means of the radial cells 1b of the radial chamber 1B, the amount of the airbag 10K inflated in a lateral direction (radial direction), when the airbag is inflated, can be controlled.
In the airbag 10K, the inner panels 22D and 22E which constitute the radial chamber also function as a controlling member which controls the inflated amount of the airbag 10K in the lateral direction, when the airbag is inflated. Therefore, it is unnecessary to provide an exclusive member for controlling the inflated amount of the airbag 10K in the lateral direction. As a result, it is possible to simplify the process of sewing the airbag 10K and to achieve cost reduction.
In this embodiment, the leading ends of the radial cells 1b of the radial chamber 1B are connected to the lateral periphery of the airbag 10K. Therefore, by properly setting the length by which the radial cell 1d is extended from the central cell 1a, the inflated amount of the airbag 10K in the lateral direction, when the airbag is inflated, can be controlled.
Further, in this embodiment, even though the leading ends of the radial cells 1b are directly connected to the lateral periphery of the airbag 10K, the leading ends of the radial cells 1b may be connected to the lateral periphery of the airbag 10K by means of a string, such as a tether. With this structure, by properly setting the length of each string, the inflated amount of the airbag 10K in the lateral direction, when the airbag is inflated, can be easily controlled.
All of the above-described embodiments illustrate examples of the invention, but the invention is not limited to the above embodiments.
For example, although not shown, in the embodiments shown in
The disclosures of Japanese Patent Application Nos. 2005-062550 filed on Mar. 7, 2005, and 2006-016700 filed Jan. 25, 2006, are incorporated herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-062550 | Mar 2005 | JP | national |
| 2006-016700 | Jan 2006 | JP | national |
