Airboat transmission, lubrication system, and associated method

Information

  • Patent Grant
  • 6299495
  • Patent Number
    6,299,495
  • Date Filed
    Tuesday, April 25, 2000
    24 years ago
  • Date Issued
    Tuesday, October 9, 2001
    23 years ago
  • Inventors
  • Examiners
    • Sotelo; Jesus D.
    Agents
    • Allen, Dyer, Doppelt, Milbrath & Gilchrist, P.A.
Abstract
A gear-based airboat transmission is provided for driving a pair of coaxial, counter-rotating propellers. The transmission includes a fore output gear rotatably affixable within a housing and affixable to the inner shaft for rotating the outer propeller. An aft output gear is rotatably affixable within the housing and is affixable to the outer shaft coaxial with the inner shaft for rotating the inner propeller opposite the outer. The aft output gear is generally coaxial with the fore output gear. An intermediate gear shaft has a fore end and an aft end, and both ends are opposedly and rotatable affixable within the housing. This bracing confers additional stability to the transmission, conferring longer life and decreased vibration. An intermediate gear is mounted thereon, and is positioned in driving relation to the fore output gear. A drive gear is rotatably affixable within the housing and is affixed for corotation with a drive shaft. The drive gear has a fore portion that is positioned in driving relation to the intermediate gear and an aft portion that is positioned in driving relation to the aft output gear. Improved stability characteristics are imparted by supporting the drive shaft at two points within the case and also by positioning the drive and the output shafts in vertical alignment. The adaptability of the gear-based transmission to being coupled with an automobile engine confers improved noise and efficiency characteristics.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to airboat propulsion mechanisms and, more particularly, to gear-based transmissions for airboats.




2. Description of Related Art




Airboats are often driven over land and water at high speeds. Airboats typically have employed aircraft engines operating at approximately 2500-3000 revolutions per minute (rpm) connected to solid direct-drive shafts, which rotate a single propeller. Aircraft engines are extremely expensive, and it is a general practice therefore to mount a used aircraft engine to an airboat to save on costs.




The steering apparatus of an airboat usually comprises a pair of rudders, with trim tabs added to correct for the torque that results from the rotation of the propeller, this torque tending to keep the boat from maintaining a level attitude.




Extreme gyroscopic forces can occur when airboats are turned rapidly, and these forces are borne, among other structures, by the driven shaft.




Previously known airboat systems utilize belt-driven transmissions, which are inefficient owing to power losses caused by belt friction, especially at higher rotational velocities. Belt breakage in these systems is a source of failure. Another disadvantage of belt-driven systems is their inability to permit reduction ofpropeller speed, since the driven shaft used to effect such a reduction would have to be too small to be practicable. Thus it would be advantageous to utilize a different transmission method in an airboat to enable engine speed reduction without loss of efficiency.




Propeller breakage is also a major source of failure, since at 3000 rpm extremely high forces are experienced at the propeller hub. It would therefore be desirable to reduce the load on the propeller.




It has been taught by Becker et al. (U.S. Pat. No. 4,932,280, dated Jun. 12, 1990) to use coaxial drive shaft systems for driving multiple outputs from a single input in an aircraft. Gearing means are disclosed for driving two outputs at different speeds.




The use of a gear-based transmission for airboats has been taught by Kaye (U.S. Pat. No. 5,807,149), including a transmission for driving a pair of counter-rotating coaxial shafts, to each of which is affixed a propeller. Such an arrangement can be used with an automobile engine, which is far more economical than an aircraft engine. This transmission has been shown to reduce noise and torque, to permit varying gear ratios, to increase fuel efficiency and engine life, and to be less expensive to operate.




An improved gear-based transmission for airboats has also been disclosed by Jordan (U.S. Pat. No. 5,724,867, the entire disclosure of which is incorporated herein by reference).




SUMMARY OF THE INVENTION




It is an object of the present invention to provide an airboat transmission that has improved strength, efficiency, noise, and stability characteristics for driving a pair of counter-rotating propellers.




It is a further object to provide such an airboat transmission having a minimum number of gears for driving two coaxial counter-rotating shafts.




It is another object to provide such an airboat transmission having a compact configuration to optimize space utilization.




It is an additional object to provide such an airboat transmission having reduced weight.




These and other objects are achieved by the airboat transmission of the present invention, which is for driving a pair of coaxial, counter-rotating propellers.




When the transmission is in use on an airboat, a drive shaft is mated at one end to a motor crank extending from and rotated by an engine. The opposite end of the drive shaft extends into the transmission from the fore side. As mentioned above, previously known airboats utilized aircraft-type engines; however, with the transmission of the present invention, it has been found that an automobile engine can be used. This has a benefit of reducing cost, as well as other benefits to be discussed below.




An inner shaft also extends into the interior space of the housing, typically from the aft side. The inner shaft is for rotating an outer propeller, that is, the propeller farther from the airboat body.




A hollow outer shaft likewise extends into the interior space of the housing and is further positioned in surrounding, generally coaxial arrangement to the inner shaft. The outer shaft is shorter than the first, and both ends protrude beyond the ends of the inner shaft. This outer shaft is for rotating an inner propeller, that is, the propeller closer to the airboat body.




The transmission of the present invention comprises a fore output gear rotatably affixable within a housing and affixable to the inner shaft for rotating the outer propeller in a first direction. An aft output gear is rotatably affixable within the housing and is affixable to the outer shaft coaxial with the inner shaft for rotating the inner propeller in a second direction opposite the first direction. The aft output gear is generally coaxial with the fore output gear.




An intermediate gear shaft has a fore end and an aft end, and both ends are opposedly affixable for rotation within the housing. This bracing on both ends confers additional stability to the transmission, conferring longer life and decreased vibration. An intermediate gear is mounted on the intermediate gear shaft, and is positioned so that the intermediate gear is in driving relation to only one of the fore or the aft output gear.




A drive gear is rotatably affixable within the housing and is affixed for corotation with the drive shaft. The drive gear has a first portion that is positioned in driving relation to the intermediate gear and a second portion that is positioned in driving relation to the other of the fore or the aft output gear, whichever is not being driven by the intermediate gear.




In a particular embodiment, the drive gear further has a central portion that has a diameter smaller than a diameter of the fore and the aft portions, and the central portion is positioned axially between the fore and the aft portions and further is radially coplanar with and in spaced relation to the output gear that is being driven by the intermediate gear.




Also in this particular embodiment, the intermediate gear is positioned axially in spaced relation from the output gear that is not being driven thereby and the drive gear by which it is not being driven.




The rotation of the drive shaft in one direction achieves, owing to the interposition of the intermediate gear between the drive gear and the output gear it is driving, a counter-rotation of the two output shafts and thus imparts counter-rotation to propellers attached thereto.




Using a gear-driven transmission permits driving an automobile engine at the point of maximum horsepower, which generally implies a motor crank rotational speed approximately in the range of 5000-5200 rpm, and then gearing down the rotational speed to roughly 1000-1800 rpm, a significantly quieter speed at which to run the propellers. In addition, the use of a gear-based transmission permits driving counter-rotating propellers a different speeds if desired.




The invention is not, of course, limited to the use of an automobile engine; in fact, the use of gears enables the user to optimize for efficiency and noise characteristics by altering gear ratios as desired.




The features that characterize the invention, both as to organization and method of operation, together with further objects and advantages thereof, will be better understood from the following description used in conjunction with the accompanying drawing. It is to beexpressly understood that the drawing is for the purpose of illustration and description and is not intended as a definition of the limits of the invention. These and other objects attained, and advantages offered, by the present invention will become more fully apparent as the description that now follows is read in conjunction with the accompanying drawing.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a side cross-sectional view of a first embodiment of the airboat transmission.





FIG. 2

illustrates an axial cross-sectional view the embodiment of

FIG. 1

, taken through line


2


-


2


′.





FIG. 3

illustrates an axial cross-sectional view the embodiment of

FIG. 1

, taken through line


3


-


3


′.





FIG. 4

illustrates an axial cross-sectional view the embodiment of

FIG. 1

, taken through line


4


-


4


′.





FIG. 5

illustrates a side cross-sectional view of a second embodiment of the airboat transmission.





FIG. 6

illustrates a side cross-sectional view of the lubrication portion of the airboat propulsion system.





FIG. 7

llustrates a side cross-sectional view of a third embodiment of the airboat transmission.





FIG. 8

illustrates a side cross-sectional view of a fourth embodiment of the airboat transmission.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A description of the preferred embodiments of the present invention will now be presented with reference to

FIGS. 1-8

.




The four embodiments of the airboat transmission


10


,


10


′,


10




a


, and


10




a


′ of the present invention to be discussed herein are shown from the side in

FIGS. 1

,


5


,


7


, and


8


and are designed to drive a pair of coaxial, counter-rotating propellers


20


and


30


. The transmission comprises a housing


50


that has an interior space


502


, a fore side


504


, and an opposed aft side


506


. The fore side


504


is affixable to the engine's bell housing, or may be an integral part thereof. The aft side


506


has an opening


505


for admitting propeller shafts


22


,


32


; the fore side


504


has an opening


503


for admitting a drive shaft


12


. It is preferred that the housing's exterior be aerodynamically shaped in order to confer good airflow characteristics to the transmission


10


and to the propellers


20


,


30


during use at high speeds.




The drive shaft


12


extends into the interior space


502


of the housing


50


through the fore side


504


. The drive shaft


12


is rotatable in a first direction. The drive shaft


12


is preferably configured as a “through” shaft with respect to the housing


50


, and is thus rotatably supportable via bearings and brackets


508


,


509


affixed on the inside of both the fore


504


and the aft


506


sides, respectively, of the housing's interior space


502


. This dual support of all gears and shafts confers exceptional stability to the systems


10


,


10


′,


10




a


,


10




a′.






The outer propeller


20


is mounted via propeller mount


202


to the aft portion


224


of, and is rotated by, an inner shaft


22


, which in a preferred embodiment is hollow, that extends from the aft side


506


into the interior space


502


of the housing


50


. The fore end


222


of the inner shaft


22


is rotatably supported via a bearing and bracketing


510


on the inside of the housing's fore side


504


.




The inner propeller


30


is mounted via propeller mount


302


to the distal portion


324


of, and is rotated by, a hollow outer shaft


32


that extends from the aft side


506


into the interior space


502


of the housing


50


. The outer shaft


32


is shorter than and is positioned in surrounding, generally coaxial arrangement to the inner shaft


22


. These relative lengths permit the fore end


222


and the aft portion


224


of the inner shaft


22


to protrude, respectively, beyond the fore end


322


and the aft portion


324


of the outer shaft


32


. The outer shaft


32


is supported on the interior of the housing's aft side


506


by two bearings and bracketing


510


,


511


.




In apreferred embodiment


10


, as shown in

FIGS. 2-4

, the longitudinal axes of the drive shaft


12


and the inner


22


and outer


32


shafts are positioned generally in vertical alignment when the transmission


10


is substantially level. This positioning confers improved stability during use, as the gyroscopic forces balance in this configuration, which reduces torque and improves performance.




The airboat transmission of the present invention further comprises a gear system within the housing


50


for driving the shafts


22


,


32


. All the embodiments


10


,


10


′,


10




a


,


10




a


′ shown in

FIGS. 1-5

,


7


, and


8


contain at least four gears: a fore output gear, an aft output gear, an intermediate gear, and a drive gear. The configurations and shapes of these gears have been optimized for minimum volume and maximum stability and are believed to represent a considerable improvement in efficiency and wear characteristics over airboat transmissions previously known in the art.




Three common elements of the four embodiments are: a fore output gear


40


, an aft output gear


41


, and an intermediate gear shaft


42


. The fore output gear


40


is affixed to the inner shaft


22


adjacent the fore end


222


for imparting rotational motion thereto. The aft output gear


41


is affixed to the outer shaft


32


coaxially with the inner shaft


22


adjacent the fore end


322


for imparting rotational motion thereto. The aft output gear


41


is generally coaxial with the fore output gear


40


.




The intermediate gear shaft


42


has a fore end


422


and an aft end


424


, which are opposedly affixed for rotation, respectively, to the inside of the fore


504


and aft


506


sides of the housing


50


via bearings and bracketing


420


,


421


. The “trough” nature ofthis shaft


42


confers exceptional stability to the transmission, which has not been achieved with previously known designs.




Airboat Transmission First Embodiment




In a first embodiment of the airboat transmission of the present invention, illustrated in

FIGS. 1-4

, the drive gear


43


, which is mounted for rotation upon the drive shaft


12


within the housing interior space


502


, comprises three sections: a fore drive gear


432


, a central generally tubular portion


433


aft of the fore drive gear


432


, and an aft drive gear


434


aft of the central portion


433


. The fore


432


and the aft


434


drive gears each has a diameter larger than that of the central portion


433


. The aft drive gear


434


is dimensioned and positioned, by being axially and radially adjacent, for driving the aft output gear


41


in an opposite sense from the incoming rotational direction. The fore drive gear


432


is axially positioned in spaced relation to, and thus is not in position to drive, the fore output gear


40


. The central portion


433


is radially coplanar with and in spaced relation to the fore output gear


40


, and thus can be seen to serve as a “spacer” between the drive gear sections


432


,


434


.




An intermediate gear


44


, which is mounted for rotation on the intermediate gear shaft


42


, is dimensioned and positioned for being driven by the fore drive gear


432


and for driving the fore output gear


40


, thus preserving the rotational direction of the former to the latter. In this embodiment the intermediate gear


44


comprises a fore gear section


442


having a diameter and a width sufficiently large to engage the fore drive gear


432


and an aft gear section


444


having a diameter and a width sufficiently large to engage the fore output gear


40


. The intermediate gear


44


further comprises a generally tubular aft portion


446


having a diameter smaller than that of the fore gear section


442


. The aft portion


446


is positioned radially coplanar with the drive gear central portion


433


and in spaced relation therefrom. The aft portion


446


is further positioned axially in spaced relation from the aft output gear


41


and aft drive gear


434


and thus is in driving relation to neither.




The intermediate gear


44


design and positioning permits the improved compactness of the present system


10


, since it obviates the need for additional planetary gears as disclosed in previous gear-based transmissions known in the art.




Additionally, it is known that, when gears are in use, there is a force component tending to drive the gears apart, causing a portion of this component to be experienced by the gear support shaft. The intermediate gear


44


of the present invention, since it is interacting with two other gears, experience a net force component from those two other gears, which makes the ability to mount the intermediate gear


44


on a through shaft


42


even more important. Similarly, the drive gear


43


and the output gears


40


,


41


also experience exceptional stability owing to their being mounted on through shafts supported at both ends.




Airboat Transmission Second Embodiment




In a second embodiment of the airboat transmission of the present invention, illustrated in

FIG. 6

, the drive gear


43


′ is mounted for rotation upon the drive shaft


12


within the housing interior space


502


. As compared with the drive gear


43


of the first embodiment, drive gear


43


′ is wider so that it can drive both the aft output gear


41


and the intermediate gear


44


′. Its aft portion


434


′ is dimensioned and positioned, by being axially and radially adjacent, for driving the aft output gear


41


in an opposite sense from the incoming rotational direction. Its fore portion


432


′ is axially positioned in spaced relation to, and thus is not in position to drive, the fore output gear


40


. The drive gear


43


′ obviously has a diameter larger than that of the drive shaft


12


, on which it is mounted. A portion of the drive shaft


12


fore of the drive gear


43


′ is radially coplanar with and in spaced relation to the fore output gear


40


, a nd thus is not in driving relation thereto.




The intermediate gear


44


′, which is mounted on the intermediate gear shaft


42


, is dimensioned and positioned for being driven by the fore portion


432


′ of the drive gear


43


′ and for driving the output gear


40


, thus preserving the rotational direction of the former to the latter. In this embodiment the intermediate gear


44


′ comprises an aft gear section


444


′ having a diameter and a width sufficiently large to engage the fore portion


432


′ of the drive gear


43


′ and a fore gear section


442


′ having a diameter and width sufficiently large to engage the fore output gear


40


. The intermediate gear


44


′ further comprises a generally tubular aft portion


446


′ having a diameter smaller than that of the fore gear section


442


′. The aft portion


446


′ is positioned radially coplanar with the aft output gear


41


and in spaced relation therefrom.




Airboat Transmission Third Embodiment




In a third embodiment of the airboat transmission of the present invention, illustrated in

FIG. 7

, the drive gear


43




a


, which is mounted for rotation up on the drive shaft


12


within the housing interior space


502


, comprises three sections: a fore drive gear


432




a


, a central generally tubular portion


433




a


aft of the fore drive gear


432




a


, and an aft drive gear


434




a


aft of the central portion


433




a


. The fore


432




a


and the aft


434




a


drive gears each has a diameter larger than that of the central portion


433




a


. The fore drive gear


432




a


is dimensioned and positioned, by being axially and radially adjacent, for driving the fore output gear


40


in an opposite sense from the incoming rotational direction. The aft drive gear


434




a


is axially positioned in spaced relation to, and thus is not in position to drive, the aft output gear


41


. The central portion


433




a


is radially coplanar with and in spaced relation to the aft output gear


41


, and thus can be seen to serve as a “spacer” between the drive gear sections


432




a


,


434




a.






An intermediate gear


44




a


, which is mounted for rotation on the intermediate gear shaft


42


, is dimensioned and positioned for being driven by the aft drive gear


434




a


and for driving the aft output gear


41


, thus preserving the rotational direction of the former to the latter. In this embodiment the intermediate gear


44




a


comprises an aft gear section


442




a


having a diameter and a width sufficiently large to engage the aft drive gear


434




a


and a fore gear section


444




a


having a diameter and a width sufficiently large to engage the aft output gear


41


. The intermediate gear


44




a


further comprises a generally tubular aft portion


446




a


having a diameter smaller than that of the aft gear section


442




a.






The intermediate gear


44




a


design and positioning permits the improved compactness of the present system


10




a


, since it obviates the need for additional planetary gears as disclosed in previous gear-based transmissions known in the art.




Additionally, as above, the intermediate gear


44




a


of the present invention, since it is interacting with two other gears, experiences a net force component from those two other gears, which makes the ability to mount the intermediate gear


44




a


on a through shaft


42


even more important. Similarly, the drive gear


43




a


and the output gears


40


,


41


also experience exceptional stability owing to their being mounted on through shafts supported at both ends.




Airboat Transmission Fourth Embodiment




In a fourth embodiment of the airboat transmission of the present invention, illustrated in

FIG. 8

, the drive gear


43




a


′ is mounted for rotation upon the drive shaft


12


within the housing interior space


502


. As compared with the drive gear


43




a


of the third embodiment, drive gear


43




a


′ is wider so that it can drive both the fore output gear


40


and the intermediate gear


44




a


′. Its fore portion


432




a


′ is dimensioned and positioned, by being axially and radially adjacent, for driving the fore output gear


40


in an opposite sense from the incoming rotational direction. Its aft portion


434




a


′ is axially positioned in spaced relation to, and thus is not in position to drive, the aft output gear


41


. The drive gear


43




a


′ obviously has a diameter larger than that of the drive shaft


12


, on which it is mounted. A portion of the drive shaft


12


aft of the drive gear


43




a


′ is radially coplanar with and in spaced relation to the aft output gear


41


, and thus is not in driving relation thereto.




The intermediate gear


44




a


′, which is mounted on the intermediate gear shaft


42


, is dimensioned and positioned for being driven by the aft portion


434




a


′ of the drive gear


43




a


′ and for driving the aft output gear


41


, thus preserving the rotational direction of the former to the latter. In this embodiment the intermediate gear


44




a


′ comprises a fore gear section


442




a


′ having a diameter and a width sufficiently large to engage the aft portion


434




a


′ of the drive gear


43




a


′ and an aft gear section


444




a


′ having a diameter and width sufficiently large to engage the aft output gear


41


. The intermediate gear


44




a


′ further comprises a generally tubular aft portion


446




a


′ having a diameter smaller than that of the aft gear section


444




a


′. The aft portion


446




a


′ is positioned radially coplanar with the fore output gear


40


and in spaced relation therefrom.




The combination of radial and axial spacings of the above-listed components, which are illustrated in side cross-section in

FIGS. 1

,


5


,


7


, and


8


and in axial cross-sections in

FIGS. 2-4

, permits an optimized, compact arrangement of a minimum number of gears within the housing


50


. Compactness and lower weight translate into improved efficiency in terms of fuel efficiency and better wear characteristics. It has been estimated that an increase of 25-30% in fuel efficiency will be attained, as well as a 50% increase in engine life. Further, there is significantly less noise produced.




In either of the above-detailed embodiments or their equivalents it may be seen that the gear system can be adapted to drive the propellers at different speeds, which has been shown to provide improved thrust characteristics and reduced noise. In a particular embodiment the gear ratios vary so that the propeller velocity ratio ranges from 0.85:1 to 1:0.85. In a preferred embodiment the velocity of the outer propeller


20


is greater than that of the inner


30


by a ratio of 1:0.85. This gearing allows for a velocity gain, as the air for the inner propeller


30


is accelerated toward the outer propeller


20


, which makes it advantageous to rotate the outer propeller


20


at a higher speed to “catch” faster-moving air.




Airboat Propulsion Lubrication System




An additional aspect of the present invention comprises a lubrication system for delivering lubricant to the elements of the propulsion system. A particular element of the lubrication system illustrated in

FIG. 6

, comprises a lubrication driving gear


61


, which is positioned for being driven by the aft output gear


41


(see FIG.


4


). The motion of the lubricating output gear


61


drives lubricant from the well


62


, which is positioned adjacent the gear


61


, through tubing


63


, and through a hole


64


in collar


65


into the interior thereof. Collar


65


is believed to represent a novel advance, and is positioned in surrounding relation adjacent the fore end


222


of the inner shaft


22


, between the fore side


504


of the housing


50


and the fore output gear


40


. Collar


65


floats on the inner shaft


22


, which has a plurality of holes


227


beneath the collar


65


. The holes


227


enable lubricant to be delivered under pressure via a substantially stationary element (the collar


65


) to a rotating body (the inner shaft


22


).




Lubricant proceeds from the holes


227


into the interior of the inner shaft


22


and in a generally aft direction, and then out through holes


228


in the aft portion of the shaft


22


to enter the space between the shafts


22


,


32


, where there are positioned a plurality of floating cylindrical bearings


66


, which maintain the distance between the shafts


22


,


32


and also assist to distribute lubricant. In a preferred embodiment there are three of these bearings


66


positioned in spaced relation from each other along the shafts


22


,


32


(two are shown in FIG.


6


), and the material comprises brass.




The bearings


66


themselves represent a novel lubrication element, being designed to maximize lubricant return in the fore direction. In a preferred embodiment each bearing


66


has a series of generally helical grooves


662


cut in the outer surface, through which the lubricant may return toward the source.




It may be appreciated by one skilled in the art that additional embodiments may be contemplated, including variable numbers and sizes of gears, which may be positioned and configured to permit variable relative speeds of the two counter-rotating propellers.




In the foregoing description, certain terms have been used for brevity, clarity, and understanding, but no unnecessary limitations are to be implied therefrom beyond the requirements of the prior art, because such words are used for description purposes herein and are intended to be broadly construed. Moreover, the embodiments of the apparatus illustrated and described herein are by way of example, and the scope of the invention is not limited to the exact details of construction.




Having now described the invention, the construction, the operation and use of preferred embodiment thereof, and the advantageous new and useful results obtained thereby, the new and useful constructions, and reasonable mechanical equivalents thereof obvious to those skilled in the art, are set forth in the appended claims.



Claims
  • 1. An airboat transmission for converting an engine drive shaft rotation into coaxial counter-rotations for driving a pair of airboat propellers, the transmission comprising:a fore output gear rotatably affixable within a housing and affixable to an inner shaft for rotating an outer propeller of an airboat; an aft output gear rotatably affixable within the housing and affixable to a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat, the aft output gear coaxial with the fore output gear; an intermediate gear shaft having an aft end rotatably affixable within the housing and a fore end having means for being rotatably driven by a drive shaft; an intermediate gear mounted on the intermediate gear shaft, the intermediate gear positioned in driving relation to only one of the fore or the aft output gear; and a drive gear rotatably affixable within the housing and affixed for corotation with the drive shaft, the drive gear having a first portion positioned in driving relation to the intermediate gear and a second portion positioned in driving relation to the other of the fore or the aft output gear not being driven by the intermediate gear.
  • 2. The airboat transmission recited in claim 1, wherein the intermediate gear is positioned in driving relation to the aft output gear and the drive gear second portion is positioned in driving relation to the fore output gear.
  • 3. The airboat transmission recited in claim 2, wherein:the drive gear further has a central portion having a diameter smaller than a diameter of the first and the second portions, the central portion positioned axially between the first and the second portions and having a section radially coplanar with and in spaced relation to the aft output gear; and the intermediate gear is positioned axially in spaced relation from the fore output gear and the fore drive gear.
  • 4. The airboat transmission recited in claim 3, further comprising intermediate gear shaft fore and aft bearing means for rotatably affixing a fore end and the aft end of the intermediate gear shaft to the housing.
  • 5. The airboat transmission recited in claim 2, further comprising inner shaft bearing means for rotatably affixing a fore end of the inner shaft to the housing.
  • 6. The airboat transmission recited in claim 2, wherein:the drive gear is positioned axially in spaced relation to the aft output gear; and the intermediate gear is positioned axially in spaced relation to the fore output gear.
  • 7. The airboat transmission recited in claim 1, wherein the fore and the aft output gear have diameters dimensioned to produce an inner-to-outer propeller rotational velocity ratio in a general range of from 1:0.85 to 0.85:1.0.
  • 8. The airboat transmission recited in claim 2, further comprising:means for rotatably supporting the drive shaft within an interior space of the housing; and means for rotatably supporting the inner and the outer shafts within the interior space of the housing.
  • 9. An airboat transmission for converting an engine drive shaft rotation into coaxial counter-rotations for driving a pair of airboat propellers, the transmission comprising:a fore output gear rotatably affixable within a housing and affixable to an inner shaft for rotating an outer propeller of an airboat; an aft output gear rotatably affixable within the housing and affixable to a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat, the aft output gear coaxial with the fore output gear; an intermediate gear rotatably mounted within the housing, the intermediate gear positioned in driving relation to the aft output gear and axially in spaced relation to the fore output gear and the fore drive gear; and a drive assembly comprising an aft drive gear, a generally cylindrical drive gear post, and a fore drive gear, all rotatably and coaxially affixable within the housing and affixable for corotation with the drive shaft, the aft drive gear positioned in driving relation to the intermediate gear, the fore gear positioned in driving relation to the fore output gear, and the drive gear post having a smaller diameter than a diameter of either the aft or the fore drive gear and positioned axially between the fore and the aft drive gears and at least partially axially coplanar with and radially in spaced relation to the aft output gear.
  • 10. The airboat transmission recited in claim 9, further comprising an intermediate gear shaft having a fore end and an aft end, both ends opposedly and rotatably affixable within the housing, the intermediate gear mounted thereon.
  • 11. An airboat transmission for converting an engine drive shaft rotation into coaxial counter-rotations for driving a pair of airboat propellers, the transmission comprising:a housing having an interior space, a fore side, and an aft side opposed to the fore side, the fore side affixable to an engine bell housing, an opening in the aft side for permitting a pair of coaxial propeller shafts to pass therethrough, and an opening in the fore side for permitting a drive shaft to pass therethrough; a fore output gear rotatably affixable within the housing interior space and affixable to an inner shaft for rotating an outer propeller of an airboat; an aft output gear rotatably affixable within the housing interior space and affixable to a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat, the aft output gear coaxial with the fore output gear; an intermediate gear shaft having a fore end and an aft end, the fore and the aft ends opposedly and rotatably affixable within the housing interior space to the housing fore side and aft side, respectively; an intermediate gear mounted on the intermediate gear shaft, the intermediate gear positioned in driving relation to the aft output gear; and a drive gear rotatably affixable within the housing interior space and affixed for corotation with the drive shaft, the drive gear having an aft portion positioned in driving relation to the intermediate gear and a fore portion positioned in driving relation to the fore output gear.
  • 12. The airboat transmission recited in claim 11, wherein:the drive gear further has a central portion having a diameter smaller than a diameter of the fore and the aft portions, the central portion positioned axially between the fore and the aft portions and at least partially radially coplanar with and in spaced relation to the aft output gear; and the intermediate gear is positioned axially in spaced relation from the fore output gear and the fore drive gear.
  • 13. The airboat transmission recited in claim 12, wherein:the drive gear is positioned axially in spaced relation to the aft output gear; and the intermediate gear is positioned axially in spaced relation to the fore output gear.
  • 14. An airboat propulsion system comprising:an inner shaft for rotating an outer propeller of an airboat; a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat; a fore output gear rotatably affixable within a housing and affixable to the inner shaft; an aft output gear rotatably affixable within the housing and affixable to the outer shaft, the aft output gear coaxial with the fore output gear; an intermediate gear shaft having a fore end and an aft end, both ends opposedly and rotatably affixable within the housing; an intermediate gear mounted on the intermediate gear shaft, the intermediate gear positioned in driving relation to the aft output gear; and a drive gear rotatably affixable within the housing and affixed for corotation with an engine drive shaft, the drive gear having an aft portion positioned in driving relation to the intermediate gear and a fore portion positioned in driving relation to the fore output gear.
  • 15. The airboat propulsion system recited in claim 14, wherein the inner shaft is hollow.
  • 16. The airboat propulsion system recited in claim 14, wherein the inner shaft and the outer shaft are positioned generally in vertical alignment with the drive shaft for increasing stability.
  • 17. A method for improving the efficiency and lowering the noise output of an airboat comprising the steps of:providing an airboat propulsion system comprising: an inner shaft for rotating an outer propeller of an airboat; a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat; a fore output gear rotatably affixable within a housing and affixable to the inner shaft; an aft output gear rotatably affixable within the housing and affixable to the outer shaft, the aft output gear coaxial with the fore output gear; an intermediate gear shaft having a fore end and an aft end, both ends opposedly and rotatably affixable within the housing; an intermediate gear mounted on the intermediate gear shaft, the intermediate gear positioned in driving relation to the aft output gear; and a drive gear rotatably affixable within the housing and affixed for corotation with the drive shaft, the drive gear having an aft portion positioned in driving relation to the intermediate gear and a fore portion positioned in driving relation to the fore output gear; and utilizing the propulsion system to drive a pair of propellers in counter-rotating motion.
  • 18. The method recited in claim 17, wherein the fore and the aft output gear have diameters dimensioned to produce an inner-to-outer propeller rotational velocity ratio in a general range of from 1:0.85 to 0.85:1.0.
  • 19. A method for making an airboat transmission comprising the steps of:rotatably affixing a fore output gear within a housing and to an inner shaft for rotating an outer propeller of an airboat; rotatably affixing an aft output gear within the housing and to a hollow outer shaft coaxial with the inner shaft for rotating an inner propeller of an airboat, the aft output gear coaxial with the fore output gear; opposedly affixing a fore end and an aft end of an intermediate gear shaft for rotation within the housing; mounting an intermediate gear on the intermediate gear shaft in driving relation to the aft output gear; and rotatably affixing a drive gear within the housing for corotation with the drive shaft, an aft portion thereof positioned in driving relation to the intermediate gear and a fore portion thereof positioned in driving relation to the fore output gear.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a CIP of application Ser. No. 09/133,583, “Airboat Transmission, Lubrication System, and Associated Method,” filed Aug. 13, 1998, now U.S. Pat. No. 6,053,782.

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Foreign Referenced Citations (1)
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Continuation in Parts (1)
Number Date Country
Parent 09/133583 Aug 1998 US
Child 09/557365 US