This invention generally relates to brake systems for vehicles, and more particularly, to an electromechanical braking system and method for use in stopping an aircraft.
Various types of braking systems are known. For example, hydraulic, pneumatic and electromechanical braking systems have been developed for different applications.
An aircraft often presents a unique set of operational and safety issues with respect to braking systems. As an example, uncommanded braking due to failure can be catastrophic to an aircraft during takeoff. On the other hand, it is similarly desirable to have virtually fail-proof braking available when needed (e.g., during landing).
In order to address such issues, various levels of redundancy and antiskid protection have been introduced into aircraft brake control architectures. In the case of electromechanical braking systems, for example, redundant power sources, brake system controllers, and electromechanical actuator controllers, have been utilized in order to provide satisfactory braking even in the event of a system failure.
Antiskid control generally relies on wheel speed sensors that monitor the rotational speed of each wheel. To guard against the loss of wheel speed information from one or more of the wheel speed sensors, conventional approaches have used wheel speed sensors that have at least two channels or other independent signal paths from the wheel speed sensors to brake control units that effectuate antiskid control of the braking operation. However, this approach increases cost and weight, and does not adequately protect against common mode failures that cause the loss of both signal paths from a wheel speed sensor.
Accordingly, a need exists for improved systems and methods for protecting against and addressing braking failure and/or signal loss from wheel sensors, to facilitate the braking of a vehicle.
Embodiments of the disclosed systems and methods are directed to techniques for mitigating effects due to the loss of sensor information from a wheel to facilitate the braking of the vehicle.
A method according to an embodiment includes receiving an input brake command that indicates a desired amount of braking for a vehicle. A brake control signal is then derived from the input brake command to facilitate applying a braking force to a wheel of the vehicle, and the braking force facilitates achieving the desired amount of braking for the vehicle. The method further comprises determining whether data from a sensor associated with the wheel is unavailable, and then modifying the brake control signal to that wheel in response to a determination that the data is unavailable. Such modification facilitates the desired amount of braking for the vehicle.
In various embodiments, the input brake command may be associated with an amount of depression of a brake pedal in the vehicle, or it may be associated with a command from an autobrake switch in the vehicle.
In accordance with various embodiments, a brake control unit (BCU) may instruct an electromechanical brake actuator (EBA) to apply the braking force to the wheel. The BCU instructs the EBA to transmit the brake control signal to an electromechanical actuator controller (EMAC), and the EMAC converts the brake control signal into a drive signal specific to the EBA to facilitate applying the braking force to the wheel. In various embodiments, the BCU may determine that the data from a sensor is unavailable in response to the EBA applying the braking force to the wheel. The sensor associated with the wheel may be a wheel speed sensor, and a sensed speed of the wheel may indicate a skid condition of the wheel.
According to an embodiment, modifying the brake control signal includes indicating a reduced braking force to the EBA to facilitate avoiding a skid condition of the wheel in response to the data from the wheel speed sensor being unavailable. In various embodiments, the reduced braking force may be a percentage of the braking force between approximately 20 percent and approximately 80 percent of the braking force.
The BCU may be configured to derive a second brake control signal from the input brake command to facilitate applying a second braking force to a second wheel of the vehicle in accordance with various embodiments. A first brake control signal is associated with a first wheel of the vehicle and may be configured to facilitate applying a first braking force to the first wheel. A first sensor may be configured to provide first data associated with the first wheel. The first braking force and the second braking force may together facilitate achieving the desired amount of braking for the vehicle.
In an embodiment, the BCU may further receive second data from a second sensor associated with the second wheel. The second braking force may be reduced to a modified second braking force in response to the second data indicating that the second wheel is skidding. Further, the first braking force may be reduced in response to reducing the second braking force, and the first braking force may be reduced to be substantially the same as the modified second braking force.
In an embodiment, the second data may be substituted for the first data in response to the first data being unavailable, and the second data may be used to determine the first brake control signal. In various embodiments, the second data may be used to generate the second brake control signal, and modifying the first brake control signal may include replacing the first brake control signal with the second brake control signal in response to the first data from the first sensor being unavailable. In an embodiment, modifying the brake control signal may include periodically pulsing the braking force to facilitate avoiding a skid condition of the wheel.
The detailed description of various embodiments herein makes reference to the accompanying drawing figures, which show various embodiments and implementations thereof by way of illustration and its best mode, and not of limitation. While these embodiments are described in sufficient detail to enable those skilled in the art to practice the embodiments, it should be understood that other embodiments may be realized and that logical, electrical, and mechanical changes may be made without departing from the spirit and scope of the invention. Furthermore, any reference to singular includes plural embodiments, and any reference to more than one component or step may include a singular embodiment or step.
Also, any reference to attached, fixed, connected or the like may include permanent, removable, temporary, partial, full and/or any other possible attachment option. Additionally, any reference to without contact (or similar phrases) may also include reduced contact or minimal contact. Finally, though the various embodiments discussed herein may be carried out in the context of an aircraft, it should be understood that systems and methods disclosed herein may be incorporated into anything needing a brake or having a wheel, or into any vehicle such as, for example, an aircraft, a train, a bus, an automobile and the like
Various embodiments of the disclosed system and method will now be described with reference to the appended figures, in which like reference labels are used to refer to like components throughout. The appended figures include graphs and it will be appreciated that the graphs are not necessarily to scale. Also, the units of the vertical axes are generic units for pressure/force and speed, respectively. Therefore, the numbering of the vertical axes is for descriptive purposes only.
In accordance with various embodiments, a braking system for a vehicle is configured to provide a desired amount of braking to the vehicle, for example, by providing a braking pressure/force to wheels associated with the vehicle. The braking system may provide the desired amount of braking, for example, in a situation where a wheel of the vehicle may be experiencing a skid, and/or where data from the skidding wheel may be inaccurate and/or unavailable. It should be understood that the “unavailable” data includes data that is inaccurate, incomplete, faulty and the like.
To facilitate controlling a skid of a wheel, the vehicle may use data associated with another wheel of the vehicle. For example, a brake control unit may use speed data from one or more wheels to determine an amount of braking force to apply to the wheel where data is unavailable. Further, the brake control unit may determine a brake control signal associated with the wheel where data is available, and then use that brake control signal to control the braking of the wheel where the data is not available. It should be understood that systems according to various embodiments disclosed herein may be incorporated into anything needing a brake or having a wheel, or into any vehicle such as, for example, an aircraft, a train, a bus, an automobile and the like. It should further be understood that the braking systems disclosed herein may be electric, hydraulic, pneumatic or any other type of braking system or combination thereof.
In various embodiments, a braking system is configured to provide the desired amount of braking for the vehicle. For example, with reference to
It will be appreciated that various embodiments of the disclosed braking system 10 may be extended to aircraft that include any number of wheels 12, any number of landing gear trucks 14, any number of axles per truck, and/or any number of EBAs 18.
Various embodiments of the braking system 10 include an upper level controller, or brake control unit (BCU) 20, for providing overall control of the braking system 10. In an embodiment as illustrated in
In accordance with various embodiments, the BCUs 20 may receive an input brake command indicative of a desired amount of braking. For example, brake pedals within the cockpit of the aircraft may be depressed to indicate a desired amount of braking, or an autobrake switch may generate the input brake command. The input brake command is then derived from the distance the brake pedals are depressed and/or from the autobrake selection. In response to the input brake command, the BCUs 20 derive an output command signal in the form of a brake control signal or multiple brake control signals. Collectively, the brake control signals are intended to effectuate the desired amount of braking in relation to the input brake command. Where deceleration and/or antiskid control occurs, data from sensors 22 associated with each wheel 12 and/or each EBA 18 may be used to effectuate the desired amount of braking in conjunction with the input brake command. The sensors 22 may include, for example, a brake temperature monitoring system (BTMS), a tire pressure monitoring system (TPMS), a wheel speed sensor (WSS), an applied torque sensor (ATS), a wear pin monitoring system (WPMS), a wheel & gear vibration monitoring system (WGVMS), a force/pressure sensor (e.g., a load cell), etc. The force/pressure sensor may form part of the EBA 18.
The output of the BCUs 20, in various embodiments, may be in the form of output command signals that are configured to indicate a brake clamp force that is called for by the input brake command. These signals may be input to one or more electromechanical actuator controllers (EMACs) 28 that convert the command signals from the BCU into individual drive signals for the individual EBAs 18. Drivers within the EMACs 28 convert the brake control signals into drive signals that are respectively applied to the EBAs 18. The BCUs 20 may further be configured to communicate directly with the EBAs 18 without the EMACs 28, and each EBA 18 may be configured to convert the brake control signals into a drive signal for the corresponding EBA 18.
In an embodiment, the drive signal for an individual EBA 18 drives a motor within the EBA 18 to position an actuator of the EBA. The motor may be driven to advance the actuator for the application of force to the brake stack 16 or to retract the actuator to reduce and/or cease the application of force to the brake stack 16.
The EMACs 28 in various embodiments receive power from a power bus. Two of the EMACs 28, such as a first EMAC 28a and a third EMAC 20c, may receive power from a first power bus 27a (for example, as referred to in
In an embodiment, the brake control signals from the BCUs 20 are directed to EMACs 28 through a network of the aircraft. Signals may be exchanged between the BCUs 20 and the EMACs 28 through remote data concentrators (RDCs) 30. With continued reference to
As noted above, the sensors 22 in various embodiments are used to sense various conditions associated with the braking system. The sensors 22 may be configured to communicate sensor data with the BCUs 20 via the RDCs 30. It should be understood that the illustrated data pathways are merely representative and that other configurations may be used. For instance, each sensor 22 may have an independent communication link with more than one RDC 30. Further, the sensors 22 may be configured to communicate with the EMACs 28, other EBAs 18, and/or directly with BCUs 20.
The braking system 10 may be configured to provide antiskid control to the wheels 12 to protect against braking failure due to a skid and/or sensor data loss. For example, even where data from wheel sensors becomes corrupted and/or unavailable, antiskid control may be employed to facilitate braking the aircraft. In various embodiments, the BCUs 20 may configured to execute an antiskid algorithm to facilitate antiskid control. For example, if the data from one or more of the wheel speed sensors 22 indicates that the wheel is not decelerating in a manner to avoid skidding of the aircraft and/or the wheel, the BCUs 20 may control the braking operation in an attempt to avoid skidding. For example, the BCUs 20 may reduce braking levels to facilitate avoiding wheel skidding.
In certain circumstances, if a wheel 12 undergoes rapid deceleration, it may be concluded that the wheel is about to skid. In this situation, the pressure applied the corresponding EBAs 18 may be reduced to facilitate restoring rotation of the wheel 12. Periodic reduction of applied pressure/force may be referred to as pulsing the applied pressure. In certain embodiments, the pressure may not be momentarily reduced, but may instead be reduced for a sufficient period to facilitate the braking of the aircraft and/or to restore rotation of a wheel. Further, various embodiments may be configured to prevent skids from becoming so sever that they result in a “lock up” of the wheel, but systems disclosed herein may also facilitate controlling the braking of an aircraft when a lock up has already occurred.
In that regard, and in accordance with an embodiment,
In response to the application of the brake pressure/force, the wheel 12 starts to decelerate. At one point, a rapid decline in sensed wheel speed may be detected, for example, where a skid occurs. In response, the BCU 20 may output signals to command the momentary reduction in brake pressure/force to allow the wheel 12 to resume rotation. When the wheel 12 starts to resume rotation, the force applied to brake stack 16 may be increased, such as to the normal and/or operational brake pressure/force limit and/or level. It should be understood that this increase to the normal and/or operational brake pressure/force level may be to a brake pressure/force level that is less than the level prior to the skid beginning. For example, the operational brake pressure/force level may be based on an aircraft and or wheel speed at the time rotation of the wheel is restored. Additionally, it should be understood that the operational brake pressure/force level may be based on any number of environmental and/or physical conditions of the aircraft or wheels at the time of braking. Furthermore, it should be understood that any reduction in brake pressure/force may not be momentary, but may last for a sufficient period to facilitate braking the aircraft and/or to restore rotation to a skidding wheel.
Where wheel speed data may become unavailable for one of the wheels 12, various embodiments provide methods for antiskid control. For example,
Although various embodiments may be discussed herein with respect to wheel speed sensors, it should be understood that various other sensors may provide information relevant to antiskid protection. Where data from any such sensors may become unavailable, this unavailability may trigger the antiskid protection as disclosed with respect to the unavailability of speed sensor data.
In
In accordance with an embodiment, and with continued reference to
For example, as illustrated in
Where the wheel speed data is not available to the BCU 20 for a given wheel 12, some antiskid control may be conducted according to various embodiments. For example, when wheel speed data for another wheel 12 (e.g., one or more of the unaffected wheels that are providing sensor data to the BCU) indicates the presence of a possible skid condition (e.g., as illustrated in
In an embodiment, the BCU 20 may treat the sensor input from the unaffected wheel and/or wheels as the sensor input from the affected wheel. For example, the BCUs 20 may use the minimum signal(s) of the wheel speed sensors 22 (e.g., the sensor that indicates the minimum velocity of the wheels 12) that continue to input data to the BCUs 20 as the wheel speed signal for the affected wheel 12. The BCUs 20 may further use signal(s) of the wheel speed sensor(s) 22 for the wheel(s) 12 that are most dynamically similar to the affected wheel, for example, a wheel and/or wheels on the same gear and in the same position as the affected wheel. In this manner, the antiskid processor of the BCU 20 may continue to carry out antiskid operations for the affected wheel in a conservative control mode.
An embodiment as illustrated in
Further, in accordance with an embodiment as illustrated in
In an embodiment as illustrated in
In response to the applied brake pressure/force, the wheel 12 starts to decelerate. In response to wheel speed data becoming unavailable, the normal pressure/force level may be maintained, but the applied pressure/force is pulsed on a periodic basis during the unavailability of the speed data. In such an embodiment, a brake and release approach is used for the affected wheel where the pressure/force is periodically reduced to a predetermined level. In the illustrated example of
In various embodiments where the wheel speed data is not available to the BCU 20, some antiskid control may be conducted. For example, when wheel speed data for another wheel 12 (e.g., one or more of the unaffected wheels) indicates the presence of a possible skid condition (e.g., as illustrated in
In an embodiment as illustrated in
With reference now to
As illustrated in
In response to the applied pressure/force, the wheel 12 starts to decelerate. In response to wheel speed data becoming unavailable (at some point of the braking operation), the normal pressure/force level may be reduced in the manner described in connection with
Where the wheel speed data is not available to the BCU 20, some antiskid control may be conducted in accordance with various embodiments. For example, when wheel speed data for another wheel 12 (e.g., one or more of the unaffected wheels) indicates the presence of a possible skid condition (e.g., as illustrated in
In an embodiment as illustrated in
In an embodiment as illustrated in
Although the invention has been shown and described with respect to certain embodiments, equivalents and modifications will occur to others who are skilled in the art upon reading and understanding of the specification. Various embodiments include all such equivalents and modifications, and are limited only by the scope of the following claims.
Additionally, benefits, other advantages, and solutions to problems have been described herein with regard to various embodiments. However, the benefits, advantages, solutions to problems, and any elements that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as critical, required, or essential features or elements of the invention. The scope of the invention is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” Moreover, where a phrase similar to “at least one of A, B, and C” is used in the claims, it is intended that the phrase be interpreted to mean that A alone may be present in an embodiment, B alone may be present in an embodiment, C alone may be present in an embodiment, or that any combination of the elements A, B and C may be present in a single embodiment; for example, A and B, A and C, B and C, or A and B and C. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112, sixth paragraph, unless the element is expressly recited using the phrase “means for.”As used herein, the terms “comprises”, “comprising”, or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
This application claims priority to U.S. Provisional Ser. No. 61/050,421 filed on May 5, 2008, entitled Aircraft Brake Control System and Method, which is hereby incorporated by reference.
Number | Date | Country | |
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61050421 | May 2008 | US |