This application claims the benefit of Great Britain Patent Application Number 2307966.8 filed on May 26, 2023, the entire disclosure of which is incorporated herein by way of reference.
The present invention relates to aircraft fuel storage structures and systems, as well as methods for providing fuel to aircraft engines.
It can be desirable for an aircraft to use multiple types of fuel as different types of fuel can be suitable at different stages of a flight. For example, during airport operations such as taxiing and gate-based operations, there may be an increased environmental benefit in using a sustainable aviation fuel, SAF, which may have a lower sulfur content and may produce less soot than regular fuel, such that impact on air quality on the ground is reduced. During descent, where engine cooling can be a challenge, a fuel which is more thermally stable than regular fuel may be preferrable.
To store the types of fuel separately, external tanks can be used. However, these tanks can have a negative impact on the aerodynamic performance. Additional internal tanks, such as an auxiliary center tank or rear center tank, can be added to the fuselage, but these can come at the cost of reducing the available cargo volume.
It is therefore desirable to provide an improved fuel storage technology which can enable the storage and use of multiple types of fuel.
A first aspect of the present invention provides a fuel storage structure for an aircraft, wherein the fuel storage structure comprises a first container configured to store a first type of fuel, a second container arranged within the first container, wherein the second container has a variable volume and is configured to store a second type of fuel, and a fuel release apparatus operable to provide the first type of fuel and the second type of fuel stored by the first container and the second container, respectively, to an engine of the aircraft.
The fuel storage structure, having such a second container arranged with a first container, is able to store two types of fuel within a common volume, or in other words, within a volume of the first container. This can allow an aircraft to use multiple types of fuel, which, for example, can be used at different stages of a flight.
The second container, having a variable volume, can occupy a variable portion of the volume of the first container. This allows an amount of the first type of fuel and an amount of the second type of fuel to be changed according to various requirements of the aircraft. For example, in some cases, the volume of the second container could substantially fill the first container to increase storage of the second type of fuel. In other cases, the second container can be substantially empty and the volume of the second container reduced such that storage of the first type of fuel is increased.
The second container, having a variable volume, may be more easily installed into, as well as removed from, the first container, thereby facilitating maintenance of the second container. This can allow the second container to be retrofit into existing aircraft. This can also allow the second container to be used in a temporary fashion. Due to the relatively high cost of some types of fuel, it may be undesirable to have permanent storage arranged for some types of fuel, as the types of fuel may only be used on select journeys, for example, and the associated storage is otherwise wasted.
The fuel release apparatus may refer to parts of, or an entire infrastructure required to transport fuel from the respective containers all the way to the engine, for example pumps, conduits, valves, and control devices thereof. Optionally, the fuel release apparatus is operable to release the second type of fuel from the second container into the first container. This can allow a mix, or blend, of the first type of fuel and the second type of fuel in the first container, which can be provided to the engine.
In some examples where the fuel release apparatus is operable to release the second type of fuel from the second container to the first container, the fuel release apparatus comprises a valve operable to release the second type of fuel from the second container into the first container. This allows the second type of fuel to be selectively released into the first container while preventing the first type of fuel from entering the second container.
In some examples, the valve is an actuator-controlled valve. The actuator-controlled valve can be actively controlled to release the second type of fuel from the second container into the first container.
In some examples, the valve is a float valve operable to release the second type of fuel from the second container based on a volume of the first type of fuel and/or a volume of the second type of fuel stored in the first container. This can allow the release of the second type of fuel from the second container into the first container to be passively governed by the volume of fuel in the first container.
Optionally, the fuel release apparatus is operable to provide the second type of fuel from the second container to the engine of the aircraft independently from providing the first type of fuel from the first container to the engine of the aircraft. This can allow the engine to be provided with either the first type of fuel or the second type of fuel without the first type of fuel mixing, or blending with, the second type of fuel.
Optionally, the second container comprises at least a portion that is deformable to allow the volume of the second container to be varied. The deformable portion can allow the second container to change shape. By changing the shape, the second container can be more easily installed or removed from the first container via an access port of the first container.
In some examples, the deformable portion is configured to be foldable. The foldable nature of the deformable portion may allow the second container to have a first volume when in a constructed state and have a second, smaller volume when in a folded, or collapsed, state. The deformable portion may comprise substantially rigid parts which are connected by flexible joints or hinges. In some examples, the deformable portion, or the entire second container, may form a concertina or bellows structure.
In some examples, at least a part of the deformable portion may be elastic, allowing the deformable portion to have a variable surface area which can change depending on the volume of the second container. In some examples, such an elastic portion may expand or shrink depending on an amount of the second type of fuel currently stored by the second container. The elastic portion can passively impart a pressure on the second type of fuel stored within the second container due to an elasticity of the elastic portion, which can improve a flow rate of the second type of fuel out of the second container. In some examples, the pressure imparted by the elastic portion on the second type of fuel may be caused by pressure imparted upon the elastic portion by the first type of fuel stored within the first container. The elastic portion may act to reduce the volume of the second container when empty.
In some examples, the second container is a bladder. In some examples, the second container comprises a deformable portion such as a bladder, which optionally may be elastic.
Optionally, the second container is not fixedly attached to the first container. The second container may, for example, be able to float freely within the first container, or be flexibly tethered to the first container. This allows for the weight of the second container to be evenly distributed throughout the first container, thereby reducing forces exerted on particular portions of the first container and hence the risk of inadvertently damaging the first container during, for example, turbulence.
Optionally, the second container is at least partially mounted to an internal surface of the first container. This can prevent undesirable movement of the second container relative to the first container during, for example, turbulence, and can thereby prevent damage of the second container from being sustained.
Optionally, the first container forms a substantially rigid enclosure for the first type of fuel. Such a substantially rigid first container may also be referred to as a fuel tank. In examples where the first container is a fuel tank, the first container may be a fuselage or wing-mounted fuel tank.
Optionally, the first type of fuel is a hydrocarbon-based aviation fuel, and the second type of fuel is a non-fossil fuel derived sustainable aviation fuel, SAF. This can allow sustainable aviation fuel to be used selectively when desired.
A second aspect of the present invention provides an aircraft fuel storage system comprising a fuel storage structure for an aircraft. The fuel storage structure comprises a first container configured to store a first type of fuel and a second container arranged within the first container. The second container has a variable volume and is configured to store a second type of fuel. The fuel storage structure also comprises a fuel release apparatus operable to provide the first type of fuel and the second type of fuel stored by the first container and the second container, respectively, to an engine of the aircraft, and a controller operable to control an operation of the fuel release apparatus.
The fuel storage system according to the second aspect can provide similar advantages as described for the fuel storage structure of the first aspect.
The controller allows for the fuel release apparatus to be operated to selectively release the first type of fuel and the second type of fuel from the aircraft fuel storage structure to the engine according to, for example, a control scheme.
Optionally, the fuel release apparatus is operable to release the second type of fuel from the second container into the first container. This can allow the first type of fuel and the second type of fuel to be mixed, or in other words blended, in the first container, and provided to the engine.
Optionally, the controller is operable to control the operation of the fuel release apparatus based on flight information. This can allow the controller to determine release of a type of fuel to the engine based on information about the flight. In examples, the flight information includes at least one of a current altitude of the aircraft, a current speed of the aircraft, or a current route information of the aircraft. This can allow the fuel release apparatus to provide a type of fuel most appropriate for a given altitude, speed, or current route information, for example.
Optionally, the controller is operable to control the operation of the fuel release apparatus based on an engine feed flow rate. This can allow fuel to be released based on the current fuel requirements of the engine, and further allow fuel to be released from the first and/or second container at a sufficient rate to maintain a target engine feed flow rate.
Optionally, the controller is operable to control the operation of the fuel release apparatus to provide a determined ratio of the first type of fuel and the second type of fuel to the engine. In some examples, this can allow the aircraft engine to receive a constant ratio of the first type of fuel to the second type of fuel over the duration of a flight. In other examples, the controller may allow the ratio of the first type of fuel to the second type of fuel to be modified over the duration of a flight. In further examples, the ratio is determined by flight information or engine feed flow rate.
According to a third aspect of the invention, there is provided a method of providing fuel to an engine of an aircraft, wherein the aircraft comprises a first container comprising a first type of fuel, and a second container arranged within the first container, wherein the second container has a variable volume and comprises a second type of fuel, and wherein the method comprises providing at least one of the first type of fuel and the second type of fuel to the engine.
Optionally, providing the second type of fuel to the engine comprises releasing the second type of fuel from the second container to the first container and providing the second type of fuel to the engine from the first container.
Optionally, the first type of fuel is regular aviation fuel, and the second type of fuel is sustainable aviation fuel, SAF.
Features and advantages described for any particular aspect of the invention may be equally applied to other aspects of the invention where appropriate.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
In the present example, the first container 110 is a fuel tank located in the wing of the aircraft (not pictured). The first container 110 is a substantially rigid enclosure for the first type of fuel 111, whereby substantially rigid means that the majority or the entirety of the first container 110 walls are rigid such that the external and internal structure of the first container undergoes minimal change in shape during regular use.
The second container 120 may be a fuel bladder formed of, for example, fluorosilicone. Beneficially, the fuel bladder may be deformable, allowing the volume of the second container 120 to be varied with the amount of the second type of fuel 121 currently stored within the second container 120. In
In some examples, the fuel bladder may comprise a venting system in order to manage and prevent an overpressure condition.
In the example of
The fuel storage structure 101 may comprise a fuel release apparatus 130 which is operable to provide the first type of fuel 111 and the second type of fuel 121 to the engine of the aircraft. In the example shown in
The valve 135 in
In other examples, the valve 135 can be a float-valve configured to passively measure a volume of fuel stored within the first container 110 and accordingly release the second type of fuel 121 from the second container 120 based on this volume. This allows for passive control of the fuel without requiring active control. A float valve can be arranged to release the second type of fuel 121 from the second container 120 once the first type of fuel in the first container 110 has been depleted, or has reached a predetermined amount, for example half full or a quarter full.
In examples wherein the second container 120 is deformable, a pressure of the first type of fuel 111, or the mix of the first type of fuel 111 and the second type of fuel 121 in the first container 110, can be transmitted to the second type of fuel 121 stored within the second container 120. The pressure of the first type of fuel 111 can hence facilitate release of the second type of fuel 121 into the engine feed line 133. Equalizing the pressure of the first type of fuel 111 and the second type of fuel 121 by allowing pressure to be transmitted can improve fuel release through the valve, for example, by preventing or reducing a pressure gradient against the second type of fuel 121.
The engine feed line 133 may be configured to transport fuel from the first container 110 to the engine. The engine feed line 133 may interface with a fuel distribution network of the aircraft. When the first container 110 is only storing the first type of fuel 111, and the second container 120 is either empty (such as in
In the example of
In the examples of
The second container 120 illustrated in
In the example of
In the fuel storage structure 501 of
A cover 55 covers the access port 505.
The cover 55 comprises an inlet port 530a and an outlet port 530b. When the cover 55 is arranged to cover the access port 505, the outlet port 530b faces the interior of the first container 110, and the inlet port 530a faces externally to the first container 510. The inlet port 530a and outlet port 530b together function as a refueling interface. Aircraft refueling apparatus 90 can provide fuel, for example the second type of fuel 121, at the inlet port 30a which then flows to the outlet port 530b.
The second container 520 is attached to the cover 55 such that the second container 520 can receive fuel from the outlet port 530b. In this example, the second container 520 is specifically attached to the second panel 512. The second container 520 can be refueled from the inlet port 530a and outlet port 530b of the cover 55, and as such can be refueled separately from the first container 510. The first container 510 can instead be refueled by a primary refueling interface of the aircraft. Providing for independent refueling interfaces can reduce a risk of operator error, for example in providing an incorrect type of fuel to a particular fuel storage structure. The second container 520 can comprise the fuel release apparatus as described for previous examples, such as engine feed lines and/or valves, for example.
The second container 520 can be installed into the fuel storage structure 501 by being inserted through the access port 505. The access port 505 can thereafter be sealed with the cover 55, via which the second container 520 can be refueled. This can allow the second container 520 to be retrofitted into existing aircraft comprising fuel storage structures with access ports.
The controller 180 is configured to be receive control data 190. Control data 190 in this example comprises flight information 191, engine information 192 and fuel storage information 193.
Flight information 191 may be understood as information relating to the flight. Examples of flight information include, but is not limited to, the current altitude of the aircraft, the current speed of the aircraft, and current route information of the aircraft. The current altitude can be used to determine an efficiency of a type of fuel, for example due to the availability of oxygen at the current altitude. The efficiency may be a measure of the distance travelled by the aircraft for a given volume of fuel, for example. It may be advantageous, therefore, to use a type of fuel with a higher efficiency based on the current altitude. Similarly, the current speed can be used to determine an efficiency of a type of fuel, and it may be advantageous to select a type of fuel based on the current speed of the aircraft. Examples of current route information may include an indication of how far through a planned route the aircraft currently is or a remaining travel distance. The flight information 191 may also comprise information on whether there are particular environmental restrictions for the current position of the aircraft. In general, flight information 191 may be used by the controller 180 to determine the operation of the fuel release apparatus 130, such that the first type of fuel 111 and the second type of fuel 121 are released to the engine at least partially according to information regarding the flight. Of course, the constituent flight information data may be used in conjunction with one another according to a predetermined control algorithm, for example, such that the controller 180 determines operation of the fuel release apparatus based on a combination of the current altitude and current speed. Flight information can be provided to the controller 180 by sensors, such as altitude sensors, ground speed sensors, and global positioning system (GPS) sensors.
Engine information 192 may be understood as information pertaining to the engine. In this example, the engine information 192 may comprise information describing the engine feed flow rate, which details the rate of fuel flow into the engine, and emissions information, which details information about emissions from the aircraft engine. The engine feed flow rate can be used by the controller 180 to, for example, increase or decrease the rate of release of the first type of fuel 111 or the second type of fuel 121 from the fuel storage structure 101 in order to achieve a target engine feed flow rate, for example. This information can be gathered by flow rate sensors. Similarly, the emissions information may describe the current emissions of the aircraft. When the emissions of the aircraft engine are below a target quality, the controller 180 can instruct the fuel release apparatus 130 to release the second type of fuel 121 in order to improve the emissions.
Fuel storage information 193 may refer to information associated with the fuel storage structure 101. In this example, the fuel storage information 193 comprises data indicating the current ratio of the first type of fuel 111 to the second type of fuel 121 currently stored in the first container 110. The fuel storage information 193 may also comprise a volume of the second type of fuel 121 remaining in the second container 120. This can be used by the controller 180 to control the valve 135 to release the second type of fuel 121 from the second container 120 to the first container 110 in order to achieve a desired ratio of the first type of fuel 111 to the second type of fuel 121 in the first container 110. Similarly, an indication that there is a low remaining amount of second type of fuel 121 in the second container 120 may indicate that the second type of fuel 121 should be spared, resulting in the fuel release apparatus 130 preventing the second type of fuel 121 from being released from the second container 120. A desired ratio may relate to a minimum concentration of the second type of fuel in the first type of fuel, for example.
At block S101, the first type of fuel is provided to the first container. Refueling of the first container may be performed by a first aircraft refueling apparatus. Block S101 can be considered a preparatory stage, and in some examples the first container will already comprise the first type of fuel. In this example, the first type of fuel is regular aviation fuel.
At block S103, the second type of fuel is provided to the second container. Refueling of the second container may be performed by a second aircraft refueling apparatus. Block S103 can be considered a preparatory stage, and in some examples the second container will already comprise the second type of fuel. Blocks S101 and S103 can, in some examples, occur concurrently with one another such that the first container is filled with the first type of fuel at the same time as the second container is filled with the second type of fuel. In other examples, Block S103 can occur before S101 such that the second container is filled with the second type of fuel before the first container is filled with the first type of fuel.
At block S105, the second type of fuel is released from the second container into the first container. As described previously, this can produce a blend of fuels which may be advantageous to provide to the engine. Block S105 is an optional stage, as in some examples the first type of fuel may not be mixed with the second type of fuel within the first container.
At block S107, at least one of the first type of fuel and the second type of fuel are provided to the engine. In some examples, this can include providing both types of fuel directly from their respective containers without mixing the fuel within the first container. In other examples, the second type of fuel is released into the first container and mixed with the first type of fuel. The blended mix of the first type of the fuel and the second type of fuel is then provided to the engine. In yet further examples, only the first type of fuel or the second type of fuel is provided to the engine at a given time.
In the example of
The above embodiments are to be understood as an illustrative example of the invention. Further embodiments of the invention are envisaged:
In the above examples, the second container increases in volume as it is filled with the second type of fuel and decreases in volume as the second type of fuel is released either to the engine via the engine feed line or into the first container via the valve. In other examples, the second container could be increased in volume independently of whether it was currently storing fuel, for example as part of an installation process. The second container could therefore have a relatively fixed volume during a flight, and the variable volume used during installation and deinstallation processes.
In the above examples, a second container housed by a first container is described. In other examples there may be multiple containers housed by the first container. For example, a second container comprising a second type of fuel and a third container comprising a third type of fuel may be housed by the first container. In other examples, such a second container and a third container may store the same type of fuel. In yet further examples, the second container itself may house the third container, such that the containers are arranged in a nested configuration. In such examples, each container stored within the first container may comprise respective valves to perform functions similar to that of the valve 135 described above. In such examples, each container stored within the first container may also comprise separate engine feed lines to perform functions similar to that of the engine feed lines 133, 433a, b described above.
In the above examples, the second container is formed of fluorosilicone. In some examples, the material of the second container could be reinforced with Kevlar which can be compatible with aircraft fuels. Such reinforcement can improve the durability of the second container and thereby improve safety of the fuel storage structure. In other examples, the second container may be formed of nitrile.
In the example of
In the above examples, the second container is described as carrying a second type of fuel. In other examples, the second container could be configured to store any fluid for which it is desirable to store separately within the confines of an existing fuel tank boundary for safety or certification reasons, for example. The second container may be configured to store fuel additives, for example. In other examples, the second container may be configured to store biocide or water emulsifier.
The systems and devices described herein may include a controller or a computing device comprising a processing and a memory which has stored therein computer-executable instructions for implementing the processes described herein. The processing unit may comprise any suitable devices configured to cause a series of steps to be performed so as to implement the method such that instructions, when executed by the computing device or other programmable apparatus, may cause the functions/acts/steps specified in the methods described herein to be executed. The processing unit may comprise, for example, any type of general-purpose microprocessor or microcontroller, a digital signal processing (DSP) processor, a central processing unit (CPU), an integrated circuit, a field programmable gate array (FPGA), a reconfigurable processor, other suitably programmed or programmable logic circuits, or any combination thereof.
The memory may be any suitable known or other machine-readable storage medium. The memory may comprise non-transitory computer readable storage medium such as, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. The memory may include a suitable combination of any type of computer memory that is located either internally or externally to the device such as, for example, random-access memory (RAM), read-only memory (ROM), compact disc read-only memory (CDROM), electro-optical memory, magneto-optical memory, erasable programmable read-only memory (EPROM), and electrically-erasable programmable read-only memory (EEPROM), Ferroelectric RAM (FRAM) or the like. The memory may comprise any storage means (e.g., devices) suitable for retrievably storing the computer-executable instructions executable by processing unit.
The methods and systems described herein may be implemented in a high-level procedural or object-oriented programming or scripting language, or a combination thereof, to communicate with or assist in the operation of the controller or computing device. Alternatively, the methods and systems described herein may be implemented in assembly or machine language. The language may be a compiled or interpreted language. Program code for implementing the methods and systems described herein may be stored on the storage media or the device, for example a ROM, a magnetic disk, an optical disc, a flash drive, or any other suitable storage media or device. The program code may be readable by a general or special-purpose programmable computer for configuring and operating the computer when the storage media or device is read by the computer to perform the procedures described herein.
Computer-executable instructions may be in many forms, including modules, executed by one or more computers or other devices. Generally, modules include routines, programs, objects, components, data structures, etc., that perform particular tasks or implement particular abstract data types. Typically, the functionality of the modules may be combined or distributed as desired in various embodiments.
It will be appreciated that the systems and devices and components thereof may utilize communication through any of various network protocols such as TCP/IP, Ethernet, FTP, HTTP and the like, and/or through various wireless communication technologies such as GSM, CDMA, Wi-Fi, and WiMAX, is and the various computing devices described herein may be configured to communicate using any of these network protocols or technologies.
It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the invention, which is defined in the accompanying claims.
It is to be noted that the term “or” as used herein is to be interpreted to mean “and/or”, unless expressly stated otherwise.
While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.
Number | Date | Country | Kind |
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2307966.8 | May 2023 | GB | national |