The present invention relates to apparatus and methods for aircraft noise control.
Induced noise is a problem for aircraft. Turbulent boundary layer (TBL) noise as well as propeller induced higher harmonic tones are of concern in the industry especially in the cabin of passenger aircraft.
The dominant noise source on a propeller-driven aircraft arises from the blade passing frequency of the propeller and its harmonics. This introduces strong tonal peaks in the noise signature.
However, one of the main contributors of broadband noise above 500 Hz is the aerodynamic flow over the fuselage. This flow introduces high frequency pressure fluctuations on the outer skin of the aircraft that could transmit into the cabin as TBL noise.
The energy distribution of TBL noise is a function of airspeed and altitude and typically the acoustic energy content is concentrated between 500 to 2000 Hz. At a given altitude, higher airspeed also increases the acoustic pressure amplitude of this broadband noise.
In prior solutions, (i) porous insulation was added between the fuselage and the interior shell, (ii) isolators were installed between the fuselage and the interior shell and/or (iii) skin damping was introduced on the interior side of the fuselage in pockets in the frames and the stringers.
Such solutions are all internal and requires a significant amount of mass to reduce noise by a few decibels (dB). Also, unlike the ceiling and sidewall, it is difficult, if not impossible, to isolate the cabin floorboards and seats from the fuselage structure due to safety concerns. It is also difficult to achieve a global coverage that includes the frames and the stringers. As such, there remain flanking (i.e. leak) paths that serve as short circuit for vibratory transmission which ultimately results in radiated noise into the cabin.
Current solutions such as aircraft active noise and vibration suppression systems may not target higher frequency, random noise which is an essential characteristic of aerodynamic noise.
Therefore, there remains a need for an aircraft noise control solution that addresses turbulent boundary layer and possibly propeller induced noise in the cabin.
In accordance with broad aspects of the present invention, there is provided apparatus and methods for aircraft noise control.
In accordance with a broad aspect of the present invention, there is provided a use of a sheet material including a laminate of a first layer of a resilient polymer and a membrane outwardly of the first layer, the membrane being a polymer harder than the resilient polymer, for application to an exterior surface of an aircraft fuselage for noise reduction within the cabin.
In accordance with another broad aspect of the present invention, there is provided a method for mitigating vibroacoustic noise in a passenger cabin of an aircraft having a fuselage, the method comprising: coating a portion of an exterior surface of the fuselage with a resilient sheet material.
In accordance with another broad aspect of the present invention, there is provided an aircraft comprising: a fuselage with an exterior surface; a passenger cabin, a cockpit and a wall between the passenger cabin and the cockpit within the fuselage; and a resilient sheet material coupled to the fuselage exterior surface, wherein the resilient sheet material damps turbulent boundary layer and/or propeller-induced noise within the passenger cabin.
In accordance with another broad aspect of the present invention, there is provided an acoustic-damping sheet material comprising: a laminate of (a) a first layer of a resilient polymer; and (b) a membrane outwardly of the first layer, the membrane being a polymer harder than the resilient polymer; and, the acoustic-damping sheet material being for application to an exterior surface of an aircraft fuselage for acoustic-damping within the cabin.
It is to be understood that other aspects of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein various embodiments of the invention are shown and described by way of illustration. As will be realized, the invention is capable of other and different embodiments and its several details are capable of modification in various other respects, all within the present invention. Furthermore, the various embodiments described may be combined, mutatis mutandis, with other embodiments described herein. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not as restrictive.
Referring to the drawings, several aspects of the present invention are illustrated by way of example, and not by way of limitation, in detail in the figures, wherein:
The detailed description set forth below in connection with the appended drawings is intended as a description of various embodiments of the present invention and is not intended to represent the only embodiments contemplated by the inventor. The detailed description includes specific details for the purpose of providing a comprehensive understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without these specific details.
A solution has been invented for noise control in an aircraft.
Turbulent boundary layer and, if necessary, propeller induced noise can be reduced in the cabin by an external application of a resilient material on the fuselage. While other solutions have applied insulation or isolators to the interior of the fuselage, this solution couples the noise mitigation material onto the exterior of the fuselage. The applied material is resilient and can be coupled to selected areas of the exterior surface of the fuselage.
The resilient material acts as a noise reduction layer that can be evenly distributed over selected areas on the fuselage external skin. An external application is believed to improve efficiency in two ways:
It is believed that the material acts to convert mechanical energy into other forms, including to thermal energy, to effectively reduce the noise radiation. Lab testing has confirmed that this resilient material when applied to a large sample of an aircraft fuselage increases the damping loss factor (DLF) relative to an untreated section. Due to its external application, the material may also help mitigate impact noise from small turbulent boundary layer structures by acting as a soft contact as opposed to a harder contact that would be otherwise present.
The resilient material may be a resilient sheet material such as an adhesive film, which may alternatively be termed a tape. With reference to
In one aspect, a sheet material includes a laminate of pressure sensitive acrylic on the rear side and an overlying membrane, also called a “coating”, of polyurethane on the exposed side. The acrylic is configured to be more compressible and resilient than the polyurethane. In one aspect shown in
The sheet material should be lightweight, as weight considerations are always of concern. The sheet material could be less than 3 lbs or possibly less than 2.5 lbs per yard2.
Such a material has been found to be adequate to dampen typical aerodynamic and propeller induced cabin noise in an aircraft. The resilient sheet material provides a solution to reducing cabin noise that arises at a broadband frequency range and can be used to target turbulent boundary layer noise amongst other externally inputted noise sources such as the higher harmonics of a propeller. The present noise mitigation solution is broadly applicable to any aircraft, including jets, turboprops, commercial and business aircraft.
The material composition can also be varied to initiate the performance benefit at lower cut-on noise frequencies as well as to fine tune for lower temperatures by varying the polymers and for example replacing the pressure sensitive acrylic foam and/or the polyurethane with other materials or different thicknesses.
One useful sheet material is known as 3M™ Protective Tape, or specifically 3M™ Aircraft Belly Protective Tape 8641 available from 3M Company, St. Paul, Minnesota. With reference to
The sheet material can be applied anywhere on the exterior of the fuselage. Belly applications are particularly useful since, while TBL noise is induced all around the fuselage, the main flanking paths are via the belly because the floorboards and seats are not isolated like the ceiling panels and sidewall panels are. So analogously the sheet material applied on the belly is closing the open gate on the bottom side through which vibration transmission occurs.
Application on the external body allows for coverage of frames, stringers, and other elements that would not be possible with internal skin application that is prone to vibroacoustic “leaks”. It is also easier to apply this on aircraft that are already in service because you don’t have to dismantle the interior.
The sheet material can also be wrapped over parts such as doors, panels, etc. The sheet material can also be underlapped between exterior components, for example, the sheet material can be extended from the exterior into the well over which a door or panel extends to address rattle issues between the parts. Noise will be reduced inside the aircraft anywhere the sheet material is applied over, compared to the noise that would be experienced in that same area without the resilient sheet material covering.
The sheet material is applied over the exterior surface including over panel seams and rivets. The sheets may be in manageable sheet sizes, such as 12 inches to 5 feet wide, and may come on long rolls. A number of sheets, for example cut from the roll, may be required to cover the selected fuselage area.
Adjacent sheets may be overlapped with the fore edge of one sheet overlapped by the aft edge of the next sheet. Overlap areas may be treated, for example, roughed, primed or coated, to ensure sufficient adhesion. Holes can be cut for vent holes, access panels, etc.
It will be appreciated that an aircraft, such as the illustrated turboprop aircraft of
A passenger aircraft has an interior with a clearly delineated cockpit 32 and cabin 34, usually with a wall 33a (
The exterior surface of the fuselage may have coupled thereto an ice shield 37 and strakes 38. An ice shield is a bumper like structure installed in the plane of the propellers to take hits and protect the fuselage.
In one embodiment, an aircraft with improved noise properties includes the resilient sheet material applied on the underside of the aircraft to the black areas noted in
In some areas 110d, the sheet material can be extended up further on one or both sides of the aircraft. For example, in those side extension areas 110d the upper edge of the sheet material is above the lower sills of the doors 34a, 34b, and closer to or above the windows 34c.
In one embodiment, as shown in
In addition, the sheet material 110 is attached to the underside of the nacelles, as shown in
The application of
With reference to
The aft position 110b′ is at or forward of the cabin rear wall (X = 701 +/- 24 inches), at about the rear galley, or radially outwardly from or forward of the rear bulkhead 33b (shown in phantom, X = >63 for example 667 +/- 24 inches), which is between the rearmost seat and the rear galley and rear cabin doors 34b.
In the foregoing, it is to be understood that the X coordinates are those from a typical Dash 8-400™ turboprop aircraft and are provided only to more clearly identify the cabin structures.
When referencing “radially outwardly of”, it is to be understood that any structure (i.e. an entry door) in an aircraft has an axial position along the fore to aft long axis (i.e. axial length) of the fuselage and “radially outwardly from” means at about the same axial position as the specified structure. In other words, considering the long axis of the aircraft from nose to tail, the noise damping material will be coupled to the fuselage’s exterior surface at a position along the long axis that is radially outwardly from, including orthogonally below, the axial position of the noted structure, but substantially will not extend beyond an orthogonal section through the fuselage at that position. For example, when referencing the wall between the cockpit and the front passenger entry door, the wall’s planar expanse defines a plane, for example a substantially orthogonal plane, relative to the long axis of the fuselage and reference to the resilient sheet material being coupled “radially outwardly from” the wall means “in substantially the same orthogonal plane” of that wall. That positioning could be on the underside, sides or top of the fuselage not just under.
In one embodiment, the resilient sheet material 110, such as one according the material described above, is applied on the exterior underside of the fuselage, only along the length from about the axial location of the cockpit wall 33a back along the full length of the fuselage that accommodates the passenger seats (i.e. the length with windows) to bulkhead 33b. The fuselage exterior surface forward of the cockpit wall 33a and aft of the length accommodating the passenger seats is free of resilient sheet material of the type used for material 110 around the passenger seat area. Possibly the sheet material can be added with some margin in front and aft to avoid creation of a hotspot that is still audible to passengers sitting behind or in front the ends of the section over which the noise mitigation material is applied. As illustrated, the nacelles 30d are free of resilient sheet material of that type used for noise mitigation material 110.
It will be appreciated that the sheet material 110 in
In a further embodiment, the material can be optimized for further noise reduction to cover strategic locations of the fuselage. For example, a lot of noise is generated by the engines and propellers. In one aspect, therefore, an amount of resilient sheet material is coupled on the outer surface of the fuselage around the cabin from an axial position forward of the engine to a position axially aft of the engine and from a position below the horizontal plane of the engine, for example all the way under the aircraft belly, to a position above the horizontal plane of the engine, for example a position above the windows. The resilient sheet material can cover the fuselage even where ice-shield 37 is located. The ice-shield can be installed on top of, or can be coated with, the resilient sheet material.
For example, in a turboprop aircraft as illustrated in
While the fuselage exterior surface area directly radially out from, or bisected by, the plane P of the propellers normally has an ice-shield applied thereto, the resilient sheet material 110 can cover the fuselage even where ice-shield is normally located. The ice-shield can be applied on top of the resilient sheet material or the resilient sheet material for the extension can be applied over the ice shield.
The propellers do not spin symmetrically on the left and right side. Therefore, the aerodynamic propeller wash hits the top of the fuselage on one side and the bottom of the fuselage on the opposite side. Therefore, the resilient sheet material need not be symmetrically applied on the two sides, relative to the center line. In one embodiment, for example, the left hand side of the fuselage may have a patch of resilient sheet material coupled to address upper propeller wash and the right hand side of the fuselage may have a patch of resilient sheet material coupled to address lower propeller wash.
In addition, there may be secondary propeller wash noise near the rear of the passenger cabin. In one aspect, therefore, there is a further side extension 110g that is coupled over the exterior fuselage from about the last three or four windows 34c to address noise concerns in the last three or four rows of seats just before the rear bulkhead. That extension extends up at least to or above the windows.
The seats between the rear limit 110f″ and the forward edge of extension 110g tend not to receive propeller wash noise and therefore, the sheet material can be stopped below the horizontal line of the door sills, which is still addresses noise transmission from the fuselage through the floor.
The resilient material can be cut to avoid covering the wings and nacelle 30d.
In such an embodiment, if desired, an additional portion of the resilient sheet material covering 110 can extend along the underside of the aircraft from a fore position 110a″ to an aft position 110b″.
In one embodiment, different material compositions can be employed in different areas of the fuselage. For example, in the embodiment of
A method for reconfiguring an aircraft with a noise mitigated solution can include adhering the resilient sheet material to a selected area of the fuselage exterior. The methods for adhering is according to the sheet material employed and the condition of the surface to which it is adhered. In one embodiment, using a sheet material according to
Surface Preparation including:
Application including:
The following examples are provided to assist with understanding, but are not to be taken to limit the invention, unless the applicant so indicates:
Dash 8-400 aircraft with no acoustic-damping exterior sheet material (aircraft numbers A and B) were flight tested alongside a first Dash 8-400 (aircraft C) treated with 3M Aircraft Belly Protective Tape 8641 according to the treatment areas shown in
With reference to
A study was conducted in the lab on Dash 8-400 fuselage section. Baseline studies were conducted on the fuselage section (without a membrane) and then the fuselage exterior surface was coated with a resilient sheet material (3M Aircraft Belly Protective Tape 8641) and tests were repeated.
The study focused on determining the mobility which is the relationship that governs how a dynamic force excitation is converted to surface velocity (as a function of frequency).
Accelerometers were mounted on the internal side of the fuselage and were not repositioned during the tests. In particular, seven uni-axial accelerometers were installed on the panel (2 on the skin, 2 on the rivet line, 1 on a corner, and 2 on the frame).
At each location, an impact hammer was used to input a broadband force excitation. The response was measured as velocity to determine the input mobility as well as transfer path mobilities. Furthermore, the impulse response acquired from the accelerometers was used to determine the damping loss factor (DLF) with and without the resilient sheet material to capture the intrinsic damping property of the sheet material.
Based on the 245 impulse responses acquired for each condition, the average damping loss factor was calculated at each third octave frequency band. The results are charted in
Therefore, the DLF is significantly higher with the application of the resilient sheet material indicating that dynamic force excitations will are more rapidly dissipated as something other than mechanical vibration.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular, such as by use of the article “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather “one or more”. All structural and functional equivalents to the elements of the various embodiments described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 USC 112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or “step for”.
Number | Date | Country | Kind |
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3141189 | Dec 2021 | CA | national |