Patent Application
20220134815
This application claims priority to and incorporates by reference in its entirety United Kingdom Patent Application GB 2017261.5 filed Oct. 30, 2020.
The present invention relates to compressing tire monitoring data, such as historical data of tire gas pressure and/or temperature.
Monitoring of tire inflation pressures is an important part of aircraft maintenance. An underinflated tire is more likely to burst during take-off and/or landing and a tire burst can cause significant damage to surrounding aircraft structures. Tire pressure checks are therefore mandated to be carried out at regular intervals for commercial aircraft.
Current methods of tire pressure checking include manual methods (using a pressure gauge to measure each individual tire manually) and automated methods (interrogating pressure sensors attached to each wheel to measure the associated tire pressure). Regardless of whether the pressure check is manual or automated, a decision on tire pressure maintenance is based on readings of all the tires taken in a single measurement session. For example, with manual measurements each tire pressure is measured in sequence and recorded. With automated measurements each tire pressure may be measured substantially simultaneously or may be measured in sequence.
In order to give a reliable result, tire pressure should be measured when the gas in the tire is at ambient temperature. If the tire is above ambient temperature this will increase the measured pressure, so that a tire requiring maintenance may not be correctly identified. If the tire pressure is measured when “hot” or above ambient temperature, the additional gas temperature above ambient will mean that the pressure is higher so that under-inflation is not detected. It can take a long time for the gas in the tire to reach ambient temperature because it is subject to heating from nearby brake system components, such as brake discs, radiating heat while they cool even though the aircraft is standing. Airbus therefore require waiting at least three hours with the aircraft standing before carrying out a tire pressure measurement.
This three-hour requirement can impose significant operational constraints, especially when turnaround is short, so the opportunity to take a tire pressure measurement may be restricted. For example it may only be possible when the aircraft is not in use overnight and has stood for the required amount of time.
Automated pressure sensing devices affixed to an aircraft wheel may include a temperature sensor, but this does not measure the gas temperature directly. The nature of fixation to the wheel means that although pressure is sensed directly, temperature is measured indirectly, by a temperature sensor within the sensing device. The temperature sensor is indirectly coupled to the gas in the tire, it therefore cannot be assumed that the temperature measured is the same as the gas temperature in the tire. Furthermore, the relationship between gas temperature and the temperature sensor is complex, impacted by factors such as time for heat to transfer through the wheel and external heat sources, such as cooling brake discs and current weather conditions.
It would be desirable to improve aircraft tire maintenance.
According to a first aspect of the present invention, there is provided a computer-implemented method of compressing a data set comprising a plurality of historical tire monitoring measurements spaced by a first time interval. The method comprises: discarding particular ones of the historical tire monitoring measurements which are older than a first threshold age, such that historical tire monitoring measurements which are older than the first threshold age are retained at a second time interval that is longer than the first time interval.
The first time interval may be less than or equal to 10 minutes. The second time interval may be greater than or equal to 20 minutes. The second time interval may be an integer multiple of the first time interval.
The first threshold age may be less than or equal to 24 hours.
Optionally, the discarding particular ones comprises discarding every other measurement. Alternatively, the discarding particular ones comprises discarding a predetermined number of consecutive measurements before retaining the next consecutive measurement. The predetermined number of consecutive measurements may be at least one, at least two or at least three.
Optionally, the method further comprises discarding all data which is older than a second threshold age, wherein the second threshold age is greater the first threshold age. The second threshold age may be greater than or equal to the maximum time between tire pressure measurements specified in the Maintenance Planning Documents of the aircraft.
The method may be executed concurrently with the storage of new measurement data received at the first measurement interval. Alternatively, the method may be executed prior to transmission of the data set to another device.
According to a second aspect of the invention, there is provided a computer-implemented method of compressing a data set comprising a plurality of historical tire monitoring measurements each having an associated time and spaced by a first time interval. The method comprises recurrently discarding data which is older than a first threshold time, such that data which is older than the first threshold time is spaced at a second time interval that is longer than the first time interval.
According to a third aspect of the invention, there is provided a processing system configured to execute the method according to the first or second aspect.
According to a fifth aspect of the invention, there is provided a tire monitoring device comprising: a pressure sensor configured to take tire gas pressure measurements separated by a first time interval; a storage; and a processing system configured to cause the pressure sensor to take a tire gas pressure measurements separated by a first time interval and store them in the storage. The storage further comprises instructions that, when executed by the processing system, cause the processing system to compress the tire gas pressure measurements stored in the storage using a method according to the first or second aspect.
According to a fifth aspect of the invention, there is provided a computer-readable medium comprising instructions that, when executed by a processing system, instruct the processing system to perform a method according to the first or second aspect.
Further features and advantages of the invention will become apparent from the following description of preferred embodiments of the invention, given by way of example only, which is made with reference to the accompanying drawings.
It has been found that if a history of tire pressure and temperature measurements is maintained, the historical data can be used to improve the reliability of tire pressure measurement and enable improved tire maintenance.
With the advent of automated, electronic tire monitoring devices which are fixed to an aircraft wheel, measurements of tire pressure can be taken at regular intervals to obtain historical data of pressure without requiring operator input and stored with an associated time of measurement or time stamp. When the tire monitoring device also includes a temperature sensor, temperature data can also be stored along with the pressure data. A history of pressure/temperature pairs with an associated time stamp can therefore be built up over time.
Historical data of tire monitoring measurements can be used for many different purposes covering both short term (the last few hours, such as up to the previous 24 hours or the period since the last landing event) and the long term (the previous months and/or years if sufficient data has been recorded). It can therefore be useful to retain historical measurement data of tire gas pressure and/or other tire parameters that are monitored for long periods of time. This can create large data volumes which require significant storage and greater processing power to analyze. The present invention presents a data compression method for tire monitoring data that retains the ability to analyze data over the short and long term. Before discussing the data compression method, example methods of gathering and analyzing tire monitoring data will be described.
Both pressure and temperature vary dependent on the aircraft's operation including the length of flights, turnaround times, ambient temperature at destinations and weather at destinations. As discussed above, the temperature sensor may not directly measure the gas temperature, so it cannot be assumed that the temperature measured by the temperature sensor is an accurate measurement of the actual gas temperature in the tire. The inventor has recognized that even indirect measurements of temperature can be assumed to be an accurate measurement once both pressure and temperature have stabilized, as will now be explained in more detail.
Stable points of pressure occur when the temperature of the gas in the tire is changing by a relatively small amount, which is often close to the ambient temperature. This means that sources of heat, such as hot brake discs, have cooled and the temperature of the gas is stable. (Over the short term, such as over 10, 20, 30 minutes or similar, changes in measured pressure are most strongly dependent on temperature.) While stable pressure often occurs at a gas temperature close to ambient temperature, this is not necessarily the case; wind chill and heating from direct sun may have an effect on the gas temperature. So, there can still be uncertainty over the actual gas temperature. It has been recognized that if the temperature measured by the temperature sensor is also stable, then that measurement is a more accurate indicator of gas temperature, even for an indirect measurement of temperature. The tire monitoring device containing the temperature sensor is affixed to the same wheel as the tire so will be exposed to generally the same ambient temperature and external heating or cooling effects as the tire. In the same way that the gas in the tire has stabilized in temperature, so has the temperature of the sensing device. Even though the measurement of temperature using a temperature sensor is an indirect measurement, it is a close approximation of gas temperature at these stable points.
Stable points can be identified from a time series of pressure and temperature measurement pairs by determining data in the time series where both pressure and temperature change by a small amount over a predetermined time. For example, a stable point can be identified or determined when pressure and temperature both vary by less than 5%, less than 4%, less than 3%, less than 2% or less than 1% over a time period such as 10 minutes, 20 minutes or 30 minutes. Such points can then be taken as accurate measurements of both pressure and gas temperature in the tire and used in a variety of ways for tire maintenance and/or monitoring. The variation in temperature is preferably measured with temperature expressed in Kelvin, because although the change is relative (and therefore dimensionless), the different zero point on the Celsius and Fahrenheit scales can act to exaggerate sensitivity to changes close to the zero point. In the Celsius scale in particular, the zero point is close to ambient temperatures in some destinations.
In other examples a stable point can be identified from absolute changes. A stable pressure may be one which varies by less than 5 psi, less than 3 psi or less than 1 psi over a time period of 10 minutes, 20 minutes or 30 minutes. A stable temperature may be one which varies by less than 5° C., less than 3° C. or less than 1° C. over a time period of 10 minutes, 20 minutes or 30 minutes.
In further examples, a stable point may be identified by a substantially similar rate of change in pressure and a substantially similar rate of change in temperature at the start and end of a predetermined period of time. The period of time may be 5 minutes, 10 minutes, 20 minutes or 30 minutes. A substantially similar rate of change in both temperature and pressure suggests that the temperature measurement is accurately tracking the pressure measurement so even though the change in absolute values over the time period may be large, the temperature can nevertheless be taken as an accurate representation of the gas temperature in the tire. More specifically, if the gradient of pressure against time is less than 1%, less than 3% or less than 5% different at the start and end of the predetermined period of time; and if the gradient of temperature against time is less than 1%, less than 3% or less than 5% different at the start and end of the predetermined period of time then that period of time may be identified as containing a stable point.
It is a characteristic of such stable points that the measured quantity is not changing significantly over time, so that a high frequency of measurement is not required; a stable point will be one where the change is small over a matter of minutes. However, there is also a maximum limit for the time interval used to assess stable points. If the gap between measurements is too long, it may be hard to identify stable points due to changes in the ambient temperature or a stable point may be mistakenly identified despite intervening fluctuations in temperature. For example, if the length of time between measurements is 2 hours this may be long enough for changes in ambient temperature during the day to create enough change in temperature that a stable point is not identified. Equally, a time between measurements of 2 hours may be enough that a short haul flight cycle causes the measurements to appear stable when in fact there is significant variation. In both cases a shorter time between measurements, such as every 10 minutes, every 20 minutes or every 30 minutes can enable a stable point to be determined more reliably.
Once a set of stable pressure and temperature points has been identified, pressure trends in the tire can be identified and used to monitor and/or maintain the tire.
The pressure and temperature data can be stored in memory of the individual sensors themselves or elsewhere, for example in a central system within the aircraft itself or remote from the aircraft, such as a cockpit system or at a maintenance facility. While there may be constraints on the amount of memory which can integrated into the sensors themselves, so that it limits the amount of data that can be retained, transferring the data and storing it elsewhere may enable long histories of measurement data to be stored. For example, a central system may have effectively unlimited data storage for pressure and temperature pairs so that measurement data may be maintained for the entire tire service life. Such a system can also maintain data that persists across physical changes to the tire, such as retreading (also referred to as remolding).
As a further benefit, through the use of an automated sensor to take the measurements, data can be obtained automatically, without additional labor required from maintenance staff.
Measurement data may initially be stored in the tire monitoring device itself, in a central system which is part of aircraft, or both. This measurement data may be transferred to another device or system at times when a tire pressure measurement takes place, for example when a mandated tire pressure check takes place.
Once determined, the stable pressure measurements may be converted or normalized to a pressure at a same predetermined temperature so that they can be directly compared. For example, the pressure may be converted to a normalized pressure at 15° C. This can be done in several ways. One way is to use a known relation of how much pressure changes following a change in temperature, such as a 10° C. change in temperature changes pressure by 3.7%. Another way is to apply the Ideal Gas Law. Using a known relation may be computationally simpler, while applying the Ideal Gas Law may be more accurate. In both cases, some assumptions about the behavior of the tire and gas inside it are made. These may include that the gas is an ideal gas and that the volume of the tire does not change. Aircraft tires are filled with Nitrogen, which can be considered to behave as an ideal gas over the operating pressure and temperature ranges experienced by aircraft tires. An aircraft tire is inflated to relatively high pressure, typically 200 psi (1379 kPa/13.79 Bar) and the construction of tire means that volume change is minimal over the tire's operating pressure range.
Further assumptions or variables may also be considered, such as whether the tire is loaded or unloaded (measurement during flight will be unloaded, for example). This may dependent on the specific aircraft and tire configuration. For example, it has been suggested that the difference in measured pressure between an unloaded tire and loaded tire is 4%, while other tests carried out on an Airbus A380 suggested that there is little measurable change in tire pressure between loaded and unloaded states. The impact of tire loading on pressure may therefore depend on particular aircraft model or particular combinations, such as of two or more of aircraft model, wheel configuration and tire model. If tire loading is considered to adjust the pressure measurements, then those periods where a tire is unloaded can be identified from trends in the historical data and the measurements adjusted depending on the loading state of the tire. For example, the historical data may be examined for a relatively steep upward gradient in the pressure or temperature measurement followed by cooling. Such steep upward gradients generally correspond to a landing events so the loading state can be changed to loaded. Similarly, the low temperature when flying at cruising altitudes can allow flight periods to be identified, through absolute temperature or by a relatively steep downward gradient in the temperature or pressure measurements. Take off events may be identified by a relatively small absolute increase in pressure or temperature, or a relatively shallow upward gradient in pressure and temperature, followed by cooling.
The methods and applications discussed herein can be applied to any aircraft using tire monitoring devices that can be instructed to measure pressure and temperature at regular intervals and cause those measurements to be stored with an associated timestamp. An example tire monitoring device is shown in schematic format in
Processor 100 may be any suitable processing device including a microprocessor with one or more processing cores. In use, processor 100 coordinates and controls the other components and may be operative to read and/or write computer program instructions and data from/to the storage 110, 111.
Communication interface 102 is connected to the processor 100 and is used to both transmit and receive data from the other devices within a tire pressure sensor system. In this example, the communication interface is a wireless communication interface including two transceivers, 112, 114 which both use different wireless technology. A first transceiver 112 is provided for relatively long-range communication, up to about 50 m or about 100 m. For example, the first transceiver may use a communication standard suitable for mobile devices, such as IEEE 802.15.1, IEEE 802.15.4, IEEE 802.11 (Wi-Fi) on either the 2.4 GHz or 5 GHz Industrial Scientific and Medical (ISM) bands or a Wireless Avionics Intra-Communications (WAIC) standard. The first transceiver also includes an encryption module for encrypting sent data and decrypting received data, for example according to the Advanced Encryption Standard (AES) utilizing pre-shared keys. A second transceiver 114 is provided for relatively short-range communications. For example, the second transceiver 114 may use a standard according to IEEE 802.15, such as IEEE 802.15.4, RFID or Near Field Communication (NFC). The second transceiver may operate over a range of less than 5 m, less than 3 m, less than 1 m, less than 50 cm, less than 25 cm, less than 10 cm, less than 5 cm, less than 1 cm or requiring contact between devices. Like the first transceiver 112, the second transceiver 114 also includes an encryption module for encrypting sent data and decrypting received data.
In some examples, a single wireless transceiver may be provided in the wireless communication interface. In that case the single transceiver may use relatively short range or relatively long range communication, or adjust the range (such as by controlling transmit power) as required.
Indicator 104 is connected to the processor 100 and controlled by the processor 100 to provide indications to a user of the tire pressure sensor system. In this example the indicator is an LED, but in other examples the indicator is another form of light, a display, such as an LCD or e-ink display, or any other form of visual indication. In other examples, the indicator is an audible indicator, such as a buzzer, beeper, speaker or any other sound generating component. In further examples, the indicator can comprise both audible and visual indication components. The indicator provides at least first and second indications, for example a first color and a second color of emitted light. Further indications can also be provided, such as solid or flashing light. The tire monitoring device has a housing (not shown) and the indicator 104 can provide an indication outside the housing, for example the LED may be mounted external to the housing or visible through the housing, or sound may be able to be emitted from within the housing.
The power supply 106 provides power to the elements of the sensing device. It may be a battery, such as Lithium battery. In this example, the power supply is a Lithium battery with power sufficient to run the sensor in normal operation for several years, such as 2 to 3 years. In other examples the power supply may comprise a power harvesting system, for example harvesting vibration and/or electromagnetic radiation to charge a capacitor or battery which is then used to power the device.
In use, the tire monitoring device may spend much of its operational life in “sleep” or low power mode, with most of the components other than the processor and wireless communication interface powered off. This can conserve battery life. For example, the tire monitoring device may be by default in a low power mode, listening for a command to measure or report tire pressure. While in this low power mode the tire monitoring device can be scheduled or otherwise caused to wake up at predetermined intervals or times, sense pressure and temperature and store the results. For example, pressure and temperature may be sensed every minute, every 5 minutes, every 10 minutes, every 15 minutes, every 20 minutes, every 30 minutes, every hour or every 2 hours and stored for use in trend monitoring. It has been found that a measurement every 10 minutes provides a good balance between conserving power and providing useful data for historical trend monitoring.
The pressure sensor 108 is connected to processor 100 and may be any suitable sensor for measuring pressure, for example a capacitive sensor. Similarly, the temperature sensor 109 is connected to processor 100 and may be any suitable sensor for measuring temperature, such as thermocouple. The temperature sensor 109 is arranged to measure the temperature of the gas inside the tire indirectly, by measuring a temperature associated with part of the sensing device which is thermally coupled with the gas through the connection to the wheel.
The connection of the pressure sensor 108 and temperature sensor 109 to the processor 100 may be digital, providing a digital representation of the measured pressure and/or temperature from an Analogue to Digital Convertor (ADC) in the sensor itself, or analogue, in which case the processor may include an ADC to sample the received signal. Including both a pressure sensor and a temperature may be useful to determine a temperature compensated pressure value.
This example includes two storage elements 110 and 111. Storage 110 is non-volatile rewritable storage in this example, such as flash memory which can retain data without requiring applied power. Other examples may include volatile storage, which is kept powered by the power supply, or combinations of read-only and rewritable storage. Storage 110 is connected to the processor 100 and used to store both computer program instructions for execution by the processor and data, such as data from the pressure sensor 108 or data received over the wireless communication interface 102. Storage 110 is therefore configured to store a history of pressure and/or temperature readings sensed by the pressure sensor 108 and the temperature sensor 109. The history may be stored for at least the maximum time between a pressure measurement for tire maintenance, such as for at least three days. This can ensure that enough history is held to provide details since the last maintenance tire pressure reading, so that the history can be transferred for use in trend analysis, along with the current pressure measurement data. In other examples, longer periods of history may also be kept. For example, the previous ten days readings may be stored, with the newest data replacing the oldest once the storage is full, such as using a FIFO structure or similar.
Storage 111 is secure storage to which write and/or read access is restricted, for example only accessible to certain processes running on processor 100. Configuration data, such as wireless encryption keys can be stored in storage 111. In other examples, a single storage may be provided, or storage 110 and 111 may be provided in a single physical device with a logical partitioning between storage 110 and storage 111.
The tire monitoring device 10 also comprises a time source 116, such as a counter or a real time clock. The time source provides a value indicative of current time for indicating the time at which a measurement was taken, for example the processor 100 may cause a current value of the time source to be associated with each pressure and temperature measurement when it is stored in the storage for use as a timestamp.
A timestamp may be an indication of real time (such as Coordinated Universal Time, UTC). A timestamp may also be a relative measurement, such as a counter value where the counter is initialized at a point in the use of the tire monitoring device, such as when the tire monitoring device is first put into service. Where relative timestamps are used, they may be converted to a real time by noting the value of the timestamp for a known time and considering the interval at which the counter is incremented.
It is not required for the time source 116 to be synchronized with other tire monitoring devices on the same aircraft because the methods using historical data described herein can be applied to the data of each monitoring device independently. When data of more than one tire monitoring device is required to be viewed on a common timeline timestamps can be converted to a common reference timeline. For example the current time when a mandated tire pressure measurement takes place may be recorded along with a corresponding value of the timestamp and used to convert.
A tire monitoring device 10 is provided on each wheel of an aircraft. An example aircraft 200 is depicted in
In one example, the aircraft may include a tire monitoring system which is integrated with a central system of the aircraft, so that the tire monitoring devices themselves are in communication with the central system. For example, the aircraft may be provided with a monitoring system which is accessible through an interface in the cockpit of the aircraft and/or through a separate maintenance system when on the ground. An example of an aircraft with a central system for tire monitoring is the Airbus A380.
In another example, the tire monitoring system may be a standalone system of tire monitoring devices which operate independently from other aircraft systems. Such a system may be provided on an aircraft from new or retrofitted to add functionality to an existing aircraft. An example of such a system is described in EP-3 498 501A1, incorporated herein by reference for all purposes.
Pressure can be stored in any suitable unit, such as psi, atm, or kPa. Likewise, temperature can be stored in any suitable unit, such as ° C. or K. The timestamp can be a value of the time source or expressed relative to a real time base, such as UTC.
The blocks 302, 304 and 306 are repeated at predetermined intervals. The predetermined interval may be governed by a querying a timer, scheduling at an interrupt at an appropriate time interval and any other suitable method. The predetermined interval can be regular, for example taking a measurement once every 1, 5, 10, 15, 20 or 30 minutes. A measurement every 10 minutes has been found to present a good balance between power saving and gathering enough historical data to allow useful analysis. As depicted in
The tire monitoring device can provide a plurality of the stored data to a requesting device in response to a request from another device, such as a maintenance device or a central maintenance system. In the method of
At block 312, at least a portion of the stored data is provided to the requesting device using the communication interface. For example, the request may specify a required time period for the data or the device may transmit the most recent data for a predetermined period, such as for the last day, the last 3 days or the last 10 days. In other examples all the data in the storage is provided to the requesting device.
According to the method of
In examples where the tire monitoring device is in communication with a central system of the aircraft, each measurement may be transmitted to the central for storage as they are taken, alternatively or additionally to sending data in response to a request in blocks 310 and 312.
Example data that may be collected by a tire monitoring device as discussed above with reference to
Referring to
The graphs in
Furthermore,
It has been found that despite the significant variations during an aircraft operating cycle, historical data of pressure and temperature measurements can be used to improve tire maintenance. By determining stable points in the data, at those stable points the measured temperature is a good representation of the gas temperature, despite the indirect measurement. For example, a stable point may be where the pressure and temperature, in K, both change by less than 2% over a 10 or 20 minute period. This is because the stable nature of the point means that the system is tending towards an equilibrium state where the temperature of all the components of the wheel system is generally the same, so that the indirect measurement is close to the actual gas temperature. Stable points exist in
An example computer-implemented method for tire maintenance using historical data that can be executed by a processing system is depicted in
Next, at block 504, stable points are determined. In this example, the stable points are determined by stepping through the dataset and considering each pair of consecutive data to establish the relative change in both pressure (expressed in psi, kPa or Bar) and temperature (expressed in K). If the change in both is less than 2% then the pair of points are recorded as a stable point. Stable points may be saved in a separate dataset or otherwise marked as stable, for example by setting a flag associated with those data points in the data set. In other examples stable points may be identified by looking for a constant rate of change, such as by determining that the gradient of both pressure and temperature is within 2% for a consecutive pair of data points.
Once the stable points have been identified, the data is normalized at block 506 to express the pressure measurement at a predetermined reference temperature so that the pressure data is directly comparable. For example, a reference temperature of 15° C. (288 K) may be used. This normalization can use any suitable technique. For an aircraft tire, which is filled with nitrogen to pressures around 200 psi (1,380 kPa/1.38 Bar), it can be assumed that the gas in the tire behaves as an ideal gas, and that the tire volume is constant. With these assumptions a relation can be used to normalize the pressures, for example that a change of 10 K in temperature corresponds to a 3.7% change in the pressure. Alternatively, with the assumption of an ideal gas and constant volume, the pressure may be converted using the Ideal Gas law as follows:
Where Pend is the pressure expressed at the desired temperature, such as a reference temperature, Pstart is the measured pressure, Tend is the desired end temperature in K and Tstart is the measured temperature in K.
This normalized data can then be used to fit a trend line to the pressure over time at block 508, for example using linear regression with least squares. The least squares method is computationally simple and works well in this application because pressure loss from a tire can be assumed to be a straight line between reinflation events. (A straight line approximation is reasonable because the overall pressure change is small; a tire will be re-inflated when it is at lower than 100% of its normal operating pressure). Other examples may use other methods to determine the trend line, including fitting a curve or polynomial rather than a straight line.
Returning to
In one example, if the deflation rate indicated by the trend line is greater than a predetermined threshold, such as 5% a day, a maintenance action can be indicated. A deflation rate exceeding a threshold is indicative of a tire fault, but might not be identified from the existing single measurements—the pressure itself may be acceptable but the historical trend shows that deflation is high and the tire and/or wheel should be replaced.
In another example, if the trend line indicates inflation over time, without a corresponding inflation event, a maintenance action can be indicated. Inflation over time cannot occur without an inflation event so this indicates a fault in the tire monitoring device, which should be replaced.
In other examples, the trend line can be used to predict a pressure of the tire at a point in the future and potentially indicate a maintenance action. While the current pressure may be within acceptable limits, so that no action is required at the current time, the trend line can be used to predict the pressure at a future time, such as the time of the next tire pressure check. The next tire pressure check can be determined based on the mandated maximum time between tire pressure checks. An example of a mandated maximum time between tire pressure checks is the interval defined in the Maintenance Planning Documents (MPD) for the aircraft, such as 3 days for a single aisle aircraft such as the Airbus A318, A319, A320, A321 and 48 hours for other aircraft, such as the A380 and A350. Some operators may choose to adopt a shorter time between tire pressure checks than that defined in the MPD, so alternative time periods may be used instead in some examples. In other examples a specific time period to look ahead, or a specific date and time in the future may be received as an input to predict the pressure.
If the predicted pressure at the time in the future, for example the time of the next tire pressure check as required in the MPD, is below acceptable limits a maintenance action can be indicated at the current time, rather than waiting for the next measurement. In this way tires can be maintained more proactively and wear due to underinflation minimized, potentially improving safety and/or tire lifetimes.
Regardless of what maintenance action is indicated, the maintenance action can be indicated at block 512 in any suitable way. For example, a user interface may indicate a need to take a maintenance action. The user interface could be provided as part of a cockpit information system or a separate maintenance device. Providing the indication on a separate maintenance device is useful when the maintainer is carrying out a tire pressure check, for example. Providing the indication on a cockpit system is useful as part of pre-flight checks, for example (as the system uses historical data, analyzing the historical data could form part of a pre-flight check to enhance safety, for example).
In some examples, additionally or alternatively to indicating a maintenance action, a maintenance action may be caused based on the trend line. For example, a nitrogen cart may be dispatched to the aircraft to be used for reinflation, or a tire replacement scheduled.
The method of
Historical data can provide insight into the operation and maintenance of a particular tire or aircraft. Historical tire gas pressure and temperature data can be analyzed for maintenance information, such as identifying a tire with poor inflation performance or shorter life compared to other tires; identifying when a tire is inflated over its lifetime and so on. The data can be used a check, to confirm that tires are being maintained according to the required standards, and may also function as an indicator of another maintenance issue, such as a poorly set up wheel assembly resulting in faster tire wear than normal. By automating the collection of data, a large set of reliable data can be gathered with a much higher measurement frequency than existing checks, which may only occur once every 3 days.
The depiction of the normalized data allows the inflation-deflation cycles in
A similar gradient analysis can also be used to identify inflation events when the pressure is not normalized, with a suitable threshold. Although temperature also causes changes in pressure, heating of the gas in service does not increase the pressure as quickly as this, so gradient analysis of pressure data can be a reliable way to determine an inflation event.
An inflation event can also be identified by looking for a step change in the normalized pressure, from less than 100% to greater 105% the reference pressure for the tire without a corresponding change in temperature
Another way that an inflation event could be recognized is to compare the pressure and temperature gradients, if the temperature gradient indicates that temperature is substantially constant but pressure is increasing then this is also indicative of an inflation event; without a temperature rise or volume change the only way pressure can increase is by inflation.
In addition to this cycle of inflation and deflation, the timescale of the graphs in
The historical data can also be used to identify poor maintenance practices or to confirm that adequate maintenance has taken place. For example, the data can reveal the minimum pressure of a tire in service between two consecutive inflations of the tire. If the minimum pressure is below a predetermined threshold it can indicate poor maintenance: a tire is not being inflated when it should be. Furthermore, by determining a time for which pressure remains below the threshold, the severity of the under-inflation can be determined. If the under threshold pressure condition lasts less than the time mandated between pressure checks, such as 3 days, then it may be less serious because it can be assumed that inflation was carried out as soon as the under threshold pressure condition was noticed. However, an under threshold pressure condition lasting more than the mandated time between pressure checks is more serious, because the longer interval suggests that either inflation checks are not being carried out as required or that an inflation check has been carried out but some reason the under-inflation condition was not identified. In other examples, timings other than the mandated time between pressure checks may be used, such as the interval specified by a particular operator. This can be useful for ensuring the maintenance is carried to the required standards, such as when an aircraft is operating away from its home maintenance base or when maintenance has been subcontracted to a third party
Similarly, the historical data can be used to identify the maximum pressure of a tire in service, for example between two consecutive inflations of the tire. This can also indicate poor maintenance; tires may be over-inflated to allow longer between inflation events, but an over inflated tire may wear more quickly. Over-inflation may be identified by comparing the maximum pressure to a threshold and providing a maintenance indication to take action if the pressure is exceeded, such as to reduce the tire pressure.
If additional data is available about the tires fitted to the wheel, for example recorded in a maintenance database, then further insight can be gained from the historical data. Tire brands and/or models can be compared to identify those which perform the best using in-service data, without requiring expensive laboratory testing. Retreading or remolding an aircraft tire is also common. The additional data relating to the tire may comprise a retread count, indicating how many times it has been retreaded. In-service performance, such as deflation rate and time before replacement, can then be compared to determine whether there is a correlation with retreading and the number of times a tire has been retreaded.
If the tire monitoring device has access to GPS data, a GPS location may be associated with the historical tire gas pressure and temperature, indicating location at the time of the measurement. When location data is available it can be combined with other maintenance data to identify any maintenance locations that are underperforming, such as consistently over-inflating tires. The GPS data may come from a GPS unit which is built into the tire monitoring device or from an external source, such from another system on the aircraft which is queried by the tire monitoring device.
While using normalized data for this historical trend analysis has been assumed above, absolute measured values can also be used. This can be most beneficial for determining times when the pressure exceeded a predetermined maximum measured pressure threshold, or was under a predetermined minimum pressure threshold as the actual pressure may vary significantly from the normalized pressure (compare the variation in
At block 902, data is received of a plurality of tire gas pressure measurements each measurement having an associated time. This data may span a predetermined period, such as the past six months, past year, past 2 years, past 3 years or longer. Alternatively, all the data available for a tire may be received. The data may be received over a communication interface or received from storage of the device carrying out the method. The pressure data can have been normalized to a reference temperature, for example by determining stable points as discussed above, or can be the actual measured pressure. Temperature data can also be included, which is particularly useful when the data is actual measured pressure rather than normalized pressure.
Next, at block 904, the received data is analyzed to determine maintenance information, wherein the maintenance information comprises at least one of: an inflation event, a maximum pressure, a minimum pressure and a tire replacement event. Any of the examples discussed above can be used to determine these events.
At block 906, an indication based the determined maintenance information is provided. The indication may be visual or audible. For example, if the historical data suggests no problems, the indication may simply be an “OK” or a green light. If there are points to address, such as high replacement frequency on a particular wheel, then an appropriate indication can be provided such as “service wheel 4”. Where the method runs on a central maintenance system, the indication can relate to performance of particular service locations or service facilities, such as “service location 1 is consistently over inflating tires”.
In some examples, the method may further include scheduling maintenance in addition to providing the notification, for example scheduling a wheel check next time the aircraft is in a maintenance location when the tire replacement frequency is too high.
In the method of
Referring back to
In general, the shape of the tire gas temperature profile following a landing event is depicted in
The transition phase 1004 follows the heating phase 1002 and occurs at the point when the other components of the wheel system have cooled to an extent that the transfer of heat from them to the tire gas is close to equilibrium with the heat loss of the tire gas to the surroundings. This results in a plateau-like section where the temperature rises relatively slowly to a maximum, before initially dropping relatively slowly from that maximum.
Finally, the cooling phase 1006 follows the transition phase 1004. Here the heat loss from the tire gas to the surroundings is greater than the heat input from the other components of the wheel system. The tire gas therefore gradually cools towards an equilibrium temperature, which is likely to be close to the ambient temperature.
In addition to the wheel system heat inputs, many other variables influence the cooling profile and the rate of temperature changes in each of the temperature phases. These variables may include:
While the temperature sensor in the tire monitoring device is indirectly coupled to the tire gas temperature, as the temperature nears equilibrium with the surroundings, the temperature of the sensor closely matches the tire gas temperature. In addition, the temperature sensor is influenced by much the same heat inputs as the tire gas. Thus, by examining the temperature profile of the measured temperature from a tire monitoring device, a good estimate of future temperature can be made, for example of the time when the temperature of the system as a whole will close to an equilibrium temperature or close below a threshold temperature. This can then be used to predict when the tire will have cooled to a safe temperature so that tire maintenance can be carried out.
The number of variables in the system are large, which makes it difficult to model the temperature profile with characteristic equations. Instead, it has been found that the temperature profile can be modelled well by maintaining a library or database with many different profiles. The different profiles represent different combinations of the variables that influence the temperature profile. Each profile may be created experimentally, from dynamometer testing, or by using data real-world tests. Each profile may also be created through a simulation, for example by using Computational Fluid Dynamics (CFD). The profile data can also be built up from data measured by the tire monitoring devices in their normal use.
One or more of the variable values may be associated with each cooling profile. For example, each profile may comprise metadata indicating at least one of the variable values that produced it. This can be useful to narrow the number of potential cooling profiles that apply when variables are known. For example, the metadata may indicate whether brake cooling fans are on or not.
The variables above change dependent on landing conditions, in addition different wheel systems and aircraft models introduce additional variables. The construction of the wheel system as a whole has an impact, because it will change the way in which the tire gas is heated after landing by other components of the wheel system and how quickly those other components cool, for example. Similar considerations apply between aircraft models. The profile library can therefore also store metadata to identify this and determine relevant profiles in the library. For example, metadata can identify a particular aircraft model (such as Airbus A320) or a particular wheel/tire combination that the profile relates to.
In addition, tire position on the aircraft also influences cooling profile, so the profile library can also record metadata indicating the tire position that a particular profile relates to. Tire position could be at a general level, such as “nose landing gear” or “main landing gear” positions, or more specific, such as a particular wheel position within the main landing gear.
Once the library of profiles has been created, measured temperature data from the historical data can be analyzed to select a cooling profile from the library that most closely represents the data. For example, pattern matching techniques can be used. In some examples the library of profiles may be pre-filtered to select appropriate cooling profiles based on knowledge of an aircraft type and wheel position. In some cases, such prefiltering may result in a selection of a single temperature profile. The cooling profile can then be used to extrapolate the likely cooling profile in the future and from that predict when a particular temperature will be reached, or the temperature at a particular time.
The accuracy with which a cooling profile can be fitted to the measured data increases the longer period that the measured data is available. At least 30 minutes data is beneficial and at least 45 minutes of data is preferred. Preferably, data of the heating phase and at least part of the transition phase of the cooling profile is available for use with the pattern matching.
The higher the frequency of measurements, the greater the accuracy of the pattern matching, but this involves a trade-off with power requirements for the tire monitoring device. Power draw of the tire monitoring device is correlated with the frequency of measurement because the tire monitoring device can be in a lower power mode between measurements. A measurement interval in the range of 5 to 10 minutes has been found to offer a good balance between being able to predict a cooling profile accurately and increased power draw for the tire monitoring device.
An example method using temperature profiles to predict a tire temperature is shown in
Next, at block 1104, a temperature profile is selected from a plurality of predetermined temperature profiles based on the received data. This is described below in more detail with reference to
The prediction of the temperature can be used to predict when the gas temperature will fall to a level where tire maintenance is safe and/or reliable pressure measurements can be taken. For example, if the safe temperature for tire maintenance is a gas temperature of 50° C., then the time at which the temperature reaches 50° C. can be predicted and reported. For example, the prediction might report that “tire maintenance can be carried out in 30 minutes” or “tire maintenance can be carried out at 16:00”. Where the maximum temperature has not yet been reached, the prediction can also include the maximum gas temperature which is reached in the transition phase and possibly also the time to reach that temperature, both of which can be calculated from the temperature profile. In some examples the maximum temperature prediction can be used to provide a maintenance indication or a safety indication, such as an advance warning of high pressure or temperature, or a potentially high differential pressure or temperature, such as might occur if one wheel has a dragging brake, to enable maintenance to be carried out.
In general, the accuracy of the prediction will increase the more measurement data is available. The method of
Where insufficient data is available for pattern matching, the method may be halted at block 1102 and an error message indicated. For example the error message might be “not enough measurement data recorded yet, try again in 30 minutes”. Insufficient data could be identified by looking at the time period since the landing event and ensuring that a minimum predefined time period of measurements, such as 30 minutes, is available. Alternatively, or additionally, insufficient data could be identified at block 1104, when no good candidate matching temperature profiles are identified, or too many candidate temperature profiles are identified.
While the methods above have described only the use of temperature profiles, pressure profiles may also be used and can improve the accuracy of pattern matching. In these methods a temperature profile has an associated tire gas pressure profile, which may expressed as measured values or values normalized to a constant predetermined temperature, such as 15° C.
Temperature profiles are useful for landing events, where there is a high energy to dissipate and many variables that can influence the result. A different approach can be used for lower energy events, such as when an aircraft taxis from one location to another. There is still energy input which can result in heating, but it is much lower than on landing. During a taxi, tire flexure and brake temperature are lower than on landing.
While many short taxi events create minimal aircraft tire gas heating, in order to ensure safety, tire maintenance procedures nevertheless require an aircraft to stand for 3 hours after a taxi before carrying out tire maintenance. By examining the gradient of historical measurement data, gas temperature can be predicted more reliably. Once an aircraft is standing energy input to the wheel system is minimal so, if the gradient is shallow, the temperature is unlikely to rise much and so the gradient can be used confirm that it is safe to carry out tire maintenance without waiting a full 3 hour standing time.
Referring to
The method of
Historical data recorded by tire monitoring devices is therefore useful over both the short and long term. It is worthwhile retaining data for long periods, perhaps several years or more. As more data is collected the volume of the data increases, impacting on both storage capacity and data transfer. If a measurement is recorded every 10 minutes a day then, for an aircraft with six wheels, that is 864 measurements a day, 25,920 measurements every 30 days and 315,360 measurements a year. The storage requirements are even higher for an Airbus A380 with twenty-two wheels. At the same 10 minute measurement interval, there are 3,168 measurements a day, 95,040 measurements every 30 days and 1,156,320 measurements a year. It would be desirable to reduce the size and/or volume of historical data recorded by tire monitoring devices.
It has been found that the different analysis methods of historical tire monitoring data have different data requirements. In particular, tire monitoring data can be effectively compressed, with minimal loss of accuracy for analysis, by storing older data with a longer time interval between measurements than more recent data.
Applications such as cooling time prediction, discussed above with reference to the method of
On the other hand, applications making use of stable points, such as the pressure trends discussed with reference to
Tire cooling prediction is unlikely to be required over a time period longer than a few hours, such as less than 24-hours, less than 12 hours or less than 3 hours. All data older than this can therefore be stored with a longer interval between measurements to reduce storage requirements. Thus, tire monitoring data can be compressed while retaining utility for analysis in the short term and the long term by discarding selected older measurements to lengthen the interval between stored measurements. In one example, the data compression method comprises discarding particular ones of the data which are older than a first threshold age, such that data which is older than the first threshold age is retained at a second time interval that is longer than the first time interval. The first threshold age may be less than or equal to 24 hours, less than or equal to 12 hours, or less than or equal to 3 hours to ensure sufficient data is available for tire cooling prediction.
This method can achieve high compression in a computationally simple way. While it is “lossy” compression, analysis techniques of older tire monitoring measurement data is not required to the same high resolution as recent data; the same utility of data can be achieved with reduced storage requirements. As a further benefit, the compressed data can be directly manipulated, there is no need for an intermediate decompression step before using it. The resulting small data volume can allow analysis methods to work at an increased speed and efficiency.
For example, if older data is compressed by discarding every other measurement, then compression of close to 50% can be achieved. Although all recent measurements are kept, if they are kept for the most recent 24-hours it is a small proportion of the total data stored: just 0.27% of a year's data, for example. By discarding greater numbers of consecutive measurements in older data, such every 2nd and 3rd measurement or every 2nd, 3rd and 4th measurement, even greater compression can be achieved: over a long period of time, such as more than 100 days, only about 1/(n+1) of the data is required to be stored, where n is the number of samples discarded, compared to storing all the measurements.
The compression is also useful where shorter histories of tire pressure measurements are stored. For example, if every other measurement is discarded for data over 24 hours old (the first time threshold) and data is recorded initially at a 10-minute measurement interval (the first measurement time interval) then the storage requirement for 3 days of data is reduced from 432 measurements to 288 measurements. Such a saving can be beneficial in a resource-constrained environment such as a tire monitoring device.
If the second measurement time interval is chosen to be an integer multiple of the first measurement interval, then compressing the data can be achieved by discarding a predetermined number of consecutive measurements and then retaining the next consecutive measurement. This has low computational requirements to achieve the compression and can be implemented in real time in limited hardware, such as might be present in a tire monitoring device.
Nonetheless, tire measurement data cannot be discarded indefinitely, there is a limit where discarding too much data can make identifying stable points unreliable or misleading. It is therefore preferred that a maximum interval between older measurements is less than or equal to 30 minutes, or less than or equal to 20 minutes.
In order for the recent data to be of most use, it preferably has a first measurement time interval of less than or equal to 15 minutes, less than or equal to 10 minutes or less than or equal to 5 minutes so that tire cooling prediction can be more accurate. A measurement interval of 10 minutes gives a good balance between utility for analysis and increased power requirements for the monitoring device to take measurements more frequently.
In some cases, it might not be desired to retain a long-term history of tire measurement data. For example, in the tire monitoring device itself it may only be required to store sufficient measurements to transfer the history since the last tire pressure check according to the Maintenance Planning Document (MPD). In that case, a second age threshold can be used to discard all data which is older than the second age threshold, such as 3 days.
The method can be executed in the tire monitoring device itself, concurrently with the storage of new data from tire measurements at the first measurement time interval. Alternatively, the tire monitoring device may simply store all measurements taken over a predetermined time, such as three days and apply the compression at the point data set is transmitted to another device. This can achieve power and/or time savings on the transmission because less data is required to be sent. In another example, the tire monitoring may not apply any compression, and the compression may be applied by a device receiving the data, such as maintenance device or a central maintenance system.
At block 1904, the age is compared to a first age threshold, representing the age below which all data is required to be retained. If the age is less than the first time threshold the measurement is retained and the method is repeated for the next measurement in the data set. For example, if the data is younger than 24 hours old it is retained. Otherwise, if the age is greater than the first time threshold, then execution proceeds to block 1906.
Then, at block 1906, the determined age is compared to a second age threshold. The second age threshold represents the threshold after which no data is required to be retained. If the age is greater than the second age threshold, the data is discarded and the method is repeated for the next measurement in the data set. For example, if the data is older than 3 days old it is discarded. If the age is less than the second threshold, then execution proceeds to block 1908.
At block 1908, it is determined whether the age is a multiple of the second time interval. For example, if the second time interval is 20 minutes, representing the time interval between older measurements which are to be retained, then checking for integer multiples of that interval is one way to distinguish measurements to be retained from those that are to be discarded. If the age is an integer multiple of the second time interval, then the measurement is retained. Otherwise, the measurement is discarded. The method is then repeated for the next measurement in the data set.
One or both of the cockpit information system 2004 and the maintenance device 2010 is also in communication with a central maintenance system 2016. The central maintenance system 2016 comprises a processing system 2018 and a communication interface 2020. At predefined times, or in response to predetermined events, such as taking a tire pressure measurement, the cockpit information system and/or the maintenance device 2010 transmit historical data of tire pressure and temperature measurements to the central maintenance system using the communication interfaces. The communication interface 2008, 2014 of the cockpit information system and the maintenance device may comprise a separate interface for communicating with the central maintenance system or the same interface can be used as for communicating with the tire monitoring devices 2002. For example, the maintenance device communicates with the tire monitoring devices over a first wireless communication interface, such as according to an IEEE 802.11 standard or Bluetooth, and communicates with the central maintenance system 2016 over a second wireless communication interface, such as one according to a cellular standard, such as those defined by 3GPP or ETSI.
Reference to a “processing system” includes system with one or more processors (which may have one or more cores) as well as distributed processing systems which may be distributed over a plurality of physical devices and/or locations.
Where methods have been described above, they can be implemented wholly in software, wholly in hardware (such as by an application specific integrated circuit) or any combination of software and hardware. A software implementation may comprise computer-readable medium comprising instructions that instruct a processor to carry out the method. The computer-readable medium may be a non-transitory computer readable medium.
It is to be noted that the term “or” as used herein is to be interpreted to mean “and/or”, unless expressly stated otherwise.
The above embodiments are to be understood as illustrative examples of the invention. Further embodiments of the invention are envisaged. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the invention, which is defined in the accompanying claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017261.5 | Oct 2020 | GB | national |
