The present invention relates generally to the field of wind turbines, and more particularly to a rotor blade assembly for a wind turbine having airflow modifying elements for suppressing airflow noise.
Wind turbine rotor blades are the primary elements of wind turbines for converting wind energy into electrical energy. The working principle of the blades resembles that of an airplane wing. The blades have the cross-sectional profile of an airfoil such that, during operation, air flows over the blade producing a pressure difference between the sides. Consequently, a lift force, which is directed from a pressure side towards a suction side, acts on the blade. The lift force generates torque on the main rotor shaft, which is geared to a generator for producing electricity.
Some rotor blades may include one or more drain holes used for draining water that may become trapped within the rotor blade during operation. The drain holes are typically located in body shell of the rotor blade, in either the pressure or suction sides, as well as side edges near the blade tip. Such drain holes, however, may cause noise or whistling in surrounding areas due to the interaction of a moving mass (e.g. air inside the drain hole) with a shear layer at the opening of the drain hole. More specifically, the moving mass may cause shear layer instabilities that, in return, amplify the movement of the mass.
It is known in the art to change the aerodynamic characteristics of wind turbine blades by adding dimples, protrusions, or other airflow modifying elements on the surface of the blade. These structures are often referred to as “vortex generators” or “vortex elements” and serve to create local regions of turbulent airflow over the surface of the blade. Conventional vortex generators are typically sheet metal and defined as “fins” or shaped structures on the suction side of the turbine blade.
As such, the industry would benefit from a rotor blade design that reduced drain-hole noise and/or whistling. More specifically, the industry would benefit from a rotor blade assembly having airflow modifying element that reduces drain-hole noise and/or whistling.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In accordance with aspects of the invention, a rotor blade assembly is provided having at least one rotor blade including a body shell extending between a blade root and a blade tip. The body shell has a pressure side surface and a suction side surface. The rotor blade includes at least one drain hole having a diameter. The drain hole is configured on the body shell of the rotor blade. At least one airflow modifying element is configured on the body shell a predetermined distance from the drain hole such that the airflow modifying element reduces airflow noise caused by the drain hole. In addition, the predetermined distance is substantially equal to the diameter of the drain hole.
In a further aspect, another embodiment of a rotor blade assembly for a wind turbine is disclosed. The rotor blade assembly includes a rotor blade having a suction side surface and a pressure side surface. Further, the rotor blade assembly includes a drain hole configured on the pressure side surface. At least one airflow modifying element is configured on the pressure side surface. The airflow modifying element is located a predetermined distance from the drain hole such that the airflow modifying element reduces airflow noise caused by the drain hole. In addition, the airflow modifying element extends a perpendicular distance from the surface of the blade to define a maximum height, the maximum height being a function of a boundary layer thickness.
In still another aspect, a method for reducing airflow noise caused by a drain hole of a wind turbine is disclosed. The method includes measuring an airflow noise near a wind turbine using a sensor; providing the airflow noise to a controller; and, actuating an airflow modifying element, by the controller, when the airflow noise exceeds a predetermined threshold. The airflow modifying element is located a predetermined distance from the drain hole. Further, the predetermined distance is equal to or less than the diameter of the drain hole. Moreover, the airflow modifying element reduces the airflow noise caused by the drain hole when the airflow modifying element is in an actuated position.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention include such modifications and variations as come within the scope of the appended claims and their equivalents.
The present invention is described herein as it may relate to a component of a wind turbine blade. It should be appreciated, however, that the unique airflow modifying element configuration in accordance with principles of the invention is not limited to use on wind turbine blades, but is applicable to any type of airfoil or flow surface that would benefit from the airflow modifying elements. Examples of such surfaces include airplane wings, boat hulls, sails, and so forth.
Generally, the present invention relates to a rotor blade assembly and method for reducing drain hole whistling. The rotor blade assembly includes a rotor blade including a body shell that extends from a blade root to a blade tip. The body shell includes a pressure side surface and suction side surface. At least one drain hole is configured on the body shell, on either or both of the suction or pressure side or a tip edge surface. An airflow modifying element is configured on the same surface as the at least one drain hole. As such, the airflow modifying element is designed to have a specific shape and location so as to reduce airflow noise caused by the drain hole, such as whistling. More specifically, the airflow modifying element enhances mixing of higher energetic flows in an outer boundary layer with lower energetic flows in an inner boundary layer and forms two counter-rotating vortices which are oriented in the flow direction. Such vortices flow over the drain hole opening and stabilize the shear layer at the opening of the drain hole. Accordingly, the resonating interaction of the mass within the drain hole (e.g. water within the blade) with the shear layer at the opening of the drain hole is thus suppressed and whistling is reduced or avoided.
Referring now to the drawings,
As mentioned, one or more drain holes 104 are typically provided in the body shell 28. Such drain holes 104 are important to wind turbine operation so as to provide draining of from within the body shell 28. Further, if a lightning strike occurs, water within the body shell 28 may heat up instantly into steam requiring substantially more volume. As such, the drain holes may also provide pressure-relief to the blade 16 such that the blade 16 is not damaged during operation.
Still referring to
Referring now to
Additionally, the airflow modifying element 102 and drain hole 104 configuration may be disposed closer to the blade tip 32, as compared to the blade tip 32, as shown in
In regards to the location of the airflow modifying element 102 relative to the drain hole 104, the device is typically be placed upstream of the drain hole 104, which is theoretically perpendicular to the pitch axis (the axis that extends between the blade root and the blade tip). Thus, the airflow modifying element 102 is typically the same distance to blade root 30 and tip 32 as the drain hole 104. Practically, however, streamlines are slightly bended towards the blade tip 32 in the region of the drain hole 104. In such an embodiment, the airflow modifying element 102 should be placed closer to the blade root 30 than the drain hole 104, which may be referred to herein as the blade-root side. Alternatively, the airflow modifying element 102 may be placed closer to the blade tip 32 than the drain hole 104, or the blade-tip side.
Referring to
As particularly shown in
The airflow modifying element 100 may also define a width W and a length L as shown in
It should be understood that the airflow modifying elements 102, 202 described herein may have different shape configurations within the scope and spirit of the invention. For example, as shown in
The sides 108, 110 may also define any suitable shape having respective top edges 112, 114. Further, the respective top edges 112, 114 may have corresponding slopes that increase from a minimum height to a maximum height as the airflow modifying element 100 approaches the drain hole 104. For example, the minimum height may be approximately equal to the one half of the maximum height. Alternatively, the sloping edges 112, 114 may decrease from a maximum height to a minimum height as the airflow modifying element 100 approaches the drain hole 104. Further, the slopes of the edges 112, 114 may be different or may correspond with one another. In further embodiments, the sides 108, 110 may have flat, pointed, or arcuate edges.
In another embodiment, as shown in
The top surface 208 may define any suitable shape having respective edges 210, 212. For example, as shown, the top surface 208 may define a generally trapezoidal shape. As such, the respective edges 210, 212 may taper outwardly at a skew angle θ as the airflow modifying element 200 approaches the drain hole 104 (
In still further embodiments, the airflow modifying elements 102, 202 may be any suitable shape known in the art. For example, the airflow modifying elements 102, 202 may be shaped like conventional vortex generators, including fin or wedge-type shapes. The descriptions of the shapes of the airflow modifying elements 102, 202 described herein are not meant to be limiting and are provided for illustrative purposes only.
The relationship of the dimensions of the airflow modifying element 102 as described herein (i.e. predetermined distance d, drain-hole diameter D, height H, width W, length L, and skew angle θ) and the location of airflow modifying element with respect to the drain hole both contribute to the reduction in drain-hole whistling and/or noise in surrounding areas. More specifically, as illustrated in
As mentioned and referring back to
The airflow modifying elements 102, 202 and associated drain hole 104 may also be in communication with the controller 40 housed within the nacelle 14 (
In another embodiment, a method for reducing airflow noise caused by one or more drain holes of a wind turbine is disclosed. The method may include measuring an airflow noise near the wind turbine using one or more sensors. The sensors may be configured to detect a decibel value caused by the drain hole. The airflow noise (e.g. the decibel value) may then be provided to the controller 40. As such, the controller 40 may be configured to actuate one or more airflow modifying element when the airflow noise (or decibel value) exceeds a predetermined threshold. Further, actuating the airflow modifying element may be completed as a function of the decibel value. In addition, the airflow modifying element may be located a predetermined distance from the drain hole. Moreover, the predetermined distance may be equal to or less than the diameter of the drain hole. Accordingly, the method as described herein reduces the airflow noise caused by the drain hole when the airflow modifying element is in an actuated position.
In another embodiment, the method may also include actuating the airflow modifying element to a maximum height. As mentioned, the maximum height is typically a perpendicular distance from a surface of the blade. Further, the maximum height may be equal to or less than half of the diameter of the drain hole.
In still further embodiments, the blade 16 may incorporate the airflow modifying elements 102, 202 and drain-hole configuration 36 described herein with conventional aerodynamic vortex generators 34. For example, as depicted in
It should also be understood that the present invention encompasses any configuration of the wind turbine 10 (
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing, may readily produce alterations to, variations of, and equivalents to such embodiments. As mentioned, it should also be appreciated that the invention is applicable to any type of flow surface, and is not limited to a wind turbine blade. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.