The various embodiments relate generally to heating, ventilation, and air-conditioning (HVAC) technologies and, more specifically, to an airflow redirection air-handling unit.
Certain rooms, labs, or other spaces in a building can have strict cooling, humidity, and/or filtration requirements. For example, for patient safety, operating rooms benefit from the delivery of a high volume of filtered air, on the order of several air changes per hour. Similarly, cooling the high sensible heat load of a server room can be facilitated via the delivery of a high volume of conditioned air. To supply sufficiently high quantities of air to such spaces, the air-handling units and associated ductwork for such spaces can occupy significant volume in the available ceiling space. In fact, as the target level of air changes for a particular type of room increases, the footprint of the air-handling units and ductwork for the room can significantly exceed the footprint of the room. As a result, when a large number of such rooms are located adjacent to each other, the ductwork and air-handling equipment can be the limiting factor for how many of these rooms can be included in an area of a building having a specified footprint. Thus, with conventional air-handling systems, there can be a trade-off between the number of air changes provided to a certain type of room and how many of that type of room can be included in a building.
As the foregoing illustrates, what is needed in the art are more effective techniques for supplying high air changes to certain rooms or spaces.
According to various embodiments, an air-handling apparatus includes: a housing having a plurality of vertical walls; an air inlet that is disposed in one of the plurality of vertical walls and is configured to receive first air into the air-handling apparatus while the first air moves in a first direction; an air outlet that is disposed in one of the plurality of vertical walls and is configured to discharge second air from the air-handling apparatus while the second air moves in a second direction, wherein the first direction differs from the second direction by at least 90 degrees; a centrifugal fan that is disposed within the housing and receives the first air and discharges the second air; and an air temperature-conditioning component that is disposed within the housing and in the path of one of the first air or the second air.
At least one technical advantage of the disclosed design relative to the prior art is that the disclosed design enables high air changes to be provided to a served space without the need for return-air ductwork extending significantly beyond the footprint of the served space. A further advantage is that the air-handling unit is self-contained, with hydronic and/or electrical control systems disposed within the housing of the air-handling unit. Thus, the footprint required for installation of the air-handling unit within a ceiling space can be smaller than that required for conventional air-handling units. Furthermore, with the hydronic and/or electrical control systems disposed within the housing of the air-handling unit, other ceiling-mounted utilities are prevented from interfering with the installation of the air-handling unit by occupying areas of ceiling space required for such control systems. These technical advantages provide one or more technological advancements over prior art approaches.
So that the manner in which the above recited features of the various embodiments can be understood in detail, a more particular description of the inventive concepts, briefly summarized above, may be had by reference to various embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of the inventive concepts and are therefore not to be considered limiting of scope in any way, and that there are other equally effective embodiments.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
In the following description, numerous specific details are set forth to provide a more thorough understanding of the various embodiments. However, it will be apparent to one of skilled in the art that the inventive concepts may be practiced without one or more of these specific details.
As noted above, ceiling space can be limited for certain served spaces, such as operating rooms, computer server rooms, cleanrooms, and the like. Consequently, the reduction in footprint of an air handling system serving such spaces can enable more of these spaces to be included in a facility. The present disclosure relates to an air-handling unit for providing air to such served spaces. According to various embodiments, the air-handling unit operates with a horizontal airflow and is configured to redirect supply air into a different direction than that of return air received by the air-handling unit. Thus, airflow is redirected within the air-handling unit, rather than by the routing of ductwork within the ceiling space. Such airflow redirection within the air-handling unit enables an air-handling system that includes the air-handling unit to have a significantly smaller footprint, and therefore occupy less of the ceiling space associated with the served space. This is particularly true when the air-handling unit redirects airflow in the horizontal plane. An embodiment of one such air-handling system is described below in conjunction with
In the embodiment shown in
Air-handling system 100 further includes return-air ductwork 123 that fluidly couples one or more return-air grilles 125 in served space 130 to horizontal air-handling unit 120. As shown, horizontal air-handling unit 120 receives return air 121, which enters horizontal air-handling unit 120 in a first direction 101, and discharges supply air 122, which exits horizontal air-handling unit 120 in a second direction 102. In the embodiment illustrated in
As shown, a footprint of conventional horizontal air-handling unit 190 and return-air ductwork 195 occupies a region 104 of ceiling space outside of the footprint of served space 130. Because region 104 is outside the footprint of served space 130, air-handling equipment disposed in region 104 can interfere with the placement of air-handling or other ceiling-installed equipment for adjacent served spaces, which can limit the number of served spaces included in a building.
Housing includes an air inlet 202 that is disposed in one of the plurality of vertical walls 211-214 and an air outlet 203 that is also disposed in one of the plurality of vertical walls 211-214. Air inlet 202 receives return air 121 into horizontal air-handling unit 120 from return ductwork 123 and air outlet 203 discharges supply air 122 from horizontal air-handling unit 120 into supply ductwork 124. As shown, return air 121 enters air inlet 202 in first direction 101 and supply air 122 exits air outlet 203 in second direction 102. In the embodiment illustrated in
Centrifugal fan 220 is disposed within housing 201 and receives conditioned air 205 (which has passed through air temperature-conditioning component 230) via a fan inlet 221. In the embodiment illustrated in
In embodiments in which centrifugal fan 220 is implemented as a backward-inclined centrifugal fan, centrifugal fan 220 receives conditioned air 205 from a low-pressure chamber 250 of horizontal air-handling unit 120, which is at some level of vacuum relative to ambient atmospheric pressure. Generally, high-pressure chamber 240 is fluidly separated from low-pressure chamber 250 by a center wall 252.
In the embodiment illustrated in
In the embodiments illustrated in
Centrifugal blower 420 receives conditioned air 405 via a fan inlet 421, where conditioned air 405 has passed through an air temperature-conditioning component of air-handling unit 400 (not shown). Conditioned air 405 enters centrifugal fan 420 in a direction parallel with an axis of rotation 425 of centrifugal fan 420. As shown, centrifugal blower 420 discharges supply air 122 directly into supply ductwork 124. Thus, centrifugal blower 420 generates vacuum in a low-pressure chamber 450 of horizontal air-handling unit 420, but does not pressurize a chamber of horizontal air-handling unit 400. Centrifugal blower 420 can have forward-curved, backward-curved, or radial impeller blades.
As shown, in operation double-inlet centrifugal blower 520 causes the interior of housing 201 to be at a vacuum, and does not generate a high-pressure chamber. Instead, double-inlet centrifugal blower 520 directly discharges supply air 122 into supply ductwork 124. Similar to centrifugal fan 220 of
Returning to
In the embodiment illustrated in
In some embodiments, horizontal air-handling unit 120 includes hydronic and/or electrical control components that are disposed within housing 201. For example, in the embodiment illustrated in
Traditionally, hydronic control components and/or electrical control components for a ceiling-installed air-handling unit are external to the air-handling unit, and are installed after the air-handling unit has been mounted in the ceiling space. In practice, the locations required for such control components can be inadvertently occupied by other ceiling-installed utilities, such as electrical wiring conduits, sprinkler plumbing, and the like, resulting in installation delays and the reworking of newly installed utilities. According to various embodiments, the inclusion of hydronic controls 271, hydronic sensors 272, and/or electrical controls 273 in control cabinet 270 prevents such issues and therefore streamlines installation of horizontal air-handling unit 120.
In some embodiments, additional conditioned air is provided to a horizontal air-handling unit. In such embodiments, the additional conditioned air can provide humidity control to a served space or otherwise reduce latent heat in the served space. For example, in some embodiments, the additional conditioned air can be de-humidified air. One such embodiment is described below in conjunction with
In sum, the various embodiments shown and provided herein set forth an air-handling unit that can redirect supply air in a different direction than that of return air received by the air-handling unit. Thus, airflow direction is redirected within the air-handling unit, rather than by the routing of ductwork within the ceiling space.
At least one technical advantage of the disclosed design relative to the prior art is that the disclosed design enables high air changes to be provided to a served space without the need for return-air ductwork extending significantly beyond the footprint of the served space. A further advantage is that the air-handling unit is self-contained, with hydronic and/or electrical control systems disposed within the housing of the air-handling unit. Thus, the footprint required for installation of the air-handling unit within a ceiling space can be smaller than that required for conventional air-handling units. Furthermore, with the hydronic and/or electrical control systems disposed within the housing of the air-handling unit, other ceiling-mounted utilities are prevented from interfering with the installation of the air-handling unit by occupying areas of ceiling space required for such control systems. These technical advantages provide one or more technological advancements over prior art approaches.
1. In some embodiments, an air-handling apparatus includes: a housing having a plurality of vertical walls; an air inlet that is disposed in one of the plurality of vertical walls and is configured to receive first air into the air-handling apparatus while the first air moves in a first direction; an air outlet that is disposed in one of the plurality of vertical walls and is configured to discharge second air from the air-handling apparatus while the second air moves in a second direction, wherein the first direction differs from the second direction by at least 90 degrees; a centrifugal fan that is disposed within the housing and receives the first air and discharges the second air; and an air temperature-conditioning component that is disposed within the housing and in the path of one of the first air or the second air.
2. The air-handling apparatus of clause 1, wherein the air temperature-conditioning component is disposed in a vertical plane.
3. The air-handling apparatus of clauses 1 or 2, wherein the air temperature-conditioning component is disposed in the air inlet.
4. The air-handling apparatus of any of clauses 1-3, further comprising a low-pressure chamber that receives the first air.
5. The air-handling apparatus of any of clauses 1-4, wherein the air inlet is disposed in a vertical wall of the low-pressure chamber.
6. The air-handling apparatus of any of clauses 1-5, further comprising a high-pressure chamber that receives the second air from the fan.
7. The air-handling apparatus of any of clauses 1-6, wherein the air outlet is disposed in a vertical wall of the high-pressure chamber.
8. The air-handling apparatus of any of clauses 1-7, further comprising a partition wall within the housing that fluidly separates a low-pressure chamber of the air-handling apparatus from a high-pressure chamber of the air-handling apparatus.
9. The air-handling apparatus of any of clauses 1-8, wherein the centrifugal fan is mounted on a surface of the partition wall.
10. The air-handling apparatus of any of clauses 1-9, wherein the air inlet is disposed in a first vertical wall of the housing and the air outlet is disposed in the first vertical wall of the housing.
11. The air-handling apparatus of any of clauses 1-10, wherein the centrifugal fan comprises a fan inlet that receives the first air and a fan outlet that discharges the second air.
12. The air-handling apparatus of any of clauses 1-11, wherein the centrifugal fan rotates about an axis, and the first air enters the fan inlet in a third direction that is parallel to the axis.
13. The air-handling apparatus of any of clauses 1-12, wherein the third direction is perpendicular to the first direction.
14. The air-handling apparatus of any of clauses 1-13, wherein the air temperature-conditioning component is configured to change a temperature of one of the first air or the second air.
15. The air-handling apparatus of any of clauses 1-14, wherein the air temperature-conditioning component is configured to change the temperature by at least one of increasing the temperature or decreasing the temperature.
16. The air-handling apparatus of any of clauses 1-15, further comprising a control cabinet within the housing that includes at least one of a hydronic control device or an electrical control device.
17. The air-handling apparatus of any of clauses 1-16, further comprising a mixing box that is fluidly coupled to the air-handling apparatus and receives additional conditioned air.
18. In some embodiments, an air-change system includes: an air-handling apparatus that includes: a housing having a plurality of vertical walls; an air inlet that is disposed in one of the plurality of vertical walls and is configured to receive first air into the air-handling apparatus while the first air moves in a first direction; an air outlet that is disposed in one of the plurality of vertical walls and is configured to discharge second air from the air-handling apparatus while the second air moves in a second direction, wherein the first direction differs from the second direction by at least 90 degrees; a centrifugal fan that is disposed within the housing and receives the first air and discharges the second air; and an air temperature-conditioning component that is disposed within the housing and in the path of one of the first air or the second air; and a return air duct fluidly coupled to the air inlet; and a supply air duct fluidly coupled to the air outlet.
19. The air-change system of clause 18, wherein the supply air duct is fluidly coupled to one of a ceiling-mounted high-efficient particulate air (HEPA) filter and a ceiling-mounted supply-air duct system.
20. The air-change system of clauses 18 or 19, wherein the air temperature-conditioning component is disposed in a vertical plane.
Any and all combinations of any of the claim elements recited in any of the claims and/or any elements described in this application, in any fashion, fall within the contemplated scope of the present invention and protection.
The descriptions of the various embodiments have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
While the preceding is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
This application claims priority benefit of the United States Provisional patent application titled, “AIR CHANGE HORIZONTAL UNIT” filed on Jun. 7, 2023 and having Ser. No. 63/506,615. The subject matter of this related application is hereby incorporated herein by reference.
Number | Date | Country | |
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63506615 | Jun 2023 | US |