The present invention relates to an airless tire that suppresses reduction in durability while improving vibration performance.
There has been proposed an airless tire that is structured such that a cylindrical tread ring having a ground-contact surface and a hub to be fixed to an axle shaft are coupled by a plurality of radially arranged spoke plate members (for example, refer to Patent Document 1).
In the airless tire of this structure, conventionally, the spoke plate members are arranged along a tire axial direction. Accordingly, the ground-contact time of the spoke plate members becomes short, and a load on the axle shaft largely varies between when the spoke plate members are in contact with the ground and when the portions between the spoke plate members are in contact with the ground. This causes a problem of deteriorated vibration performance.
As illustrated in
Accordingly, at the time of rolling, in one spoke plate member (a), a portion with a longer spoke length becomes more largely distorted than a portion with a shorter spoke length, and stress concentrates on the portion with a longer spoke length. This causes another problem that the portion with a longer spoke length breaks to decrease the lifetime of the tire.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2008-260514
An object of the present invention is to provide an airless tire that improves vibration performance and suppresses stress concentration to control reduction in durability.
The present invention provides an airless tire including a cylindrical tread ring having a ground-contact surface, a hub being arranged inside the tread ring in a radial direction and being to be fixed to an axle shaft, and a spoke formed of a casting of a polymer material and connecting the tread ring and the hub, wherein the spoke includes integrally an outer annular portion bonded to an inner peripheral surface of the tread ring, an inner annular portion bonded to an outer peripheral surface of the hub, and a spoke plate member with a uniform thickness connecting the outer annular portion and the inner annular portion, the spoke plate member includes a radial inner end edge where a thickness center plane crosses an outer peripheral surface of the inner annular portion and a radial outer end edge where the thickness center plane crosses an inner peripheral surface of the outer annular portion, the inner and outer end edges inclining relative to a tire axial-direction line, a cross line on which the thickness center plane crosses a plane at right angles to the tire axial-direction line is a straight line, and a spoke length L along the cross line measured from the radial inner end edge to the radial outer end edge at an arbitrary position in the tire axial direction is uniform.
According to the present invention as described above, the spoke plate member have the radial inner end edge and the radial outer end edge of the thickness center plane inclined relative to the tire axial-direction line. Therefore, the ground-contact time of the spoke plate members increases and the load on the axle shaft becomes less varied between when the spoke plate members are in contact with the ground and when the portions between the spoke plate members are in contact with the ground. As a result, vibration performance can be improved.
In addition, the cross line on which the thickness center plane crosses the plane at right angles to the tire axial-direction line forms a straight line, and the spoke length L as length of the cross line is uniform at an arbitrary position in the tire axial direction. Accordingly, at the time of rolling, the amount of distortion of each spoke plate member becomes uniform at an arbitrary position in the tire axial direction to suppress the concentration of stress. As a result, it is possible to suppress damage of the spoke plate members and control reduction in durability of the tire resulting from the inclination of the spoke plate members.
Embodiment of the present invention will be described below in detail.
As illustrated in
As illustrated in
As the tread rubber portion 2A, a rubber composition excellent in frictional force and friction-proof performance for ground contact is preferably employed. The tread ring 2 is provided with a tread groove (not illustrated) formed in various pattern shapes on the ground-contact surface 2S as outer peripheral surface to offer wet performance.
In this embodiment, the reinforcement cord layer 2B is formed of a belt layer 5 and a band layer 6 disposed on the belt layer 5 outside or inside in the radial direction. Alternatively, the reinforcement cord layer 2B may be formed of only the belt layer 5 or the band layer 6. The belt layer 5 is composed of at least one, in this example, two belt plies 5A and 5B of tire cords oriented at an angle of from 10 to 45 degrees with respect to the tire circumferential direction, for example. The tire cords cross each other between the plies to enhance the rigidity of the tread ring 2. The band layer 6 is composed of at least one, in this example, one band ply formed by winding a tire cord in a spiral manner in the tire circumferential direction.
The tire cords of the belt layer 5 and the tire cord of the band layer 6 can be appropriately steal cords or organic fiber cords, respectively. For organic fiber cords, high-modulus fiber is preferably used such as high-strength and high-elasticity aramid, polyethylene naphthalene (PEN), polyethylene terephthalate (PET).
The tread ring 2 is formed by vulcanizing and molding a raw tread ring in a vulcanization mold. The raw tread ring is formed by winding sequentially a sheet-like member for the belt layer 5, a sheet-like member for the band layer 6, and a sheet-like member for the tread rubber portion 2A on a circular cylindrical drum in the circumferential direction, for example.
The hub 3 is equivalent to a wheel, and includes a circular plate-like disc portion 3A to be fixed to the axle shaft J and a circular cylindrical spoke attachment portion 3B that is formed integrally with a radial outer end portion of the disc portion 3A. The disc portion 3A has a hub hole 3A1 in the center for insertion of a front end portion Ja of the axle shaft J. The disc portion 3A has around the hub hole 3A1 a plurality of bolt insertion holes 3A2 for tightening with nuts bolt portions Jb disposed on the axle shaft side. The hub 3 is preferably formed of a metallic material such as steel, aluminum alloy, or magnesium alloy, for example, similar to conventional wheels.
Next, the spoke 4 includes a casting of a polymer material. As illustrated in
The polymer material can be a thermoplastic resin or a thermoset resin. However, from the viewpoint of safety, the polymer material is preferably a thermoset resin such as an epoxy resin, a phenol resin, a urethane resin, a silicon resin, a polyimide resin, or a melamine resin, for example. In particular, the urethane resin is more preferred for its elastic characteristics.
The outer annular portion 4A is a circular cylindrical body that is concentric to the axle shaft J. The outer peripheral surface of the outer annular portion 4A is bonded to the inner peripheral surface of the tread ring 2 via an adhesive, for example. The inner annular portion 4B is a circular cylindrical body that is concentric to and disposed inside the outer annular portion 4A in the radial direction. The inner peripheral surface of the inner annular portion 4B is bonded to the outer peripheral surface of the hub 3 via an adhesive, for example.
The spoke plate members 4C couple the outer annular portion 4A and the inner annular portion 4B. Each of the spoke plate members 4C includes a thickness center plane S that includes a radial inner end edge 8i crossing the outer peripheral surface of the inner annular portion 4B and a radial outer end edge 8o crossing the inner peripheral surface of the outer annular portion 4A. Each of the radial inner end edge 8i and the radial outer end edge 8o inclines relative to the tire axial-direction line.
Since the radial inner end edges 8i and the radial outer end edges 8o of the thickness center planes S incline as described above, the ground-contact time of the spoke plate members 4C increases. In addition, the load on the axle shaft becomes less varied between when the spoke plate members 4C are in contact with the ground and when the portions between the spoke plate members 4C and 4C are in contact with the ground. This improves vibration performance. In particular, the spoke plate members 4C are composed of first spoke plate members 4C1 in which the radial inner end edges 8i and outer end edges 8o incline to one side relative to the tire axial-direction line and second spoke plate members 4C2 in which the radial inner end edges 8i and outer end edges 8o incline to the other side relative to the tire axial direction. Further, the first spoke plate members 4C1 and the second spoke plate members 4C2 are alternately arranged in a zigzag manner in the circumferential direction. Accordingly, the spoke 4 becomes enhanced in bilateral symmetric property and is expected to improve uniformity and suppress vehicle flow. A space D between closest ends of adjacent first and second spoke plate members 4C1 and 4C2 at one side is preferably set to be smaller than a ground-contact length (not illustrated), more preferably 15 mm or less, from the viewpoint of vibration performance.
As described above, the length (spoke length L) of the cross line 11 at an arbitrary position in the tire axial direction is uniform. Accordingly, at the time of rolling, the amount of distortion of each spoke plate member 4C becomes uniform at an arbitrary position in the tire axial direction. As a result, it is possible to suppress stress concentration and reduce damage of the spoke plate members 4C.
In particular, in this embodiment, the cross line 11 forms a part of a radial line (j) extending from a tire axis (i) at an arbitrary position in the tire axial direction. Accordingly, it is possible to transfer the load on the tire to the axle shaft in the most effective manner to contribute to improvement of durability.
In this embodiment, the radial inner end edge 8i forms a shortest distance line 12 that connects an axially first end point E1 on one side of the radial inner end edge 8i and an axially second end point E2 on the other side of the radial inner end edge 8i at the shortest distance along the outer peripheral surface of the inner annular portion 4B as illustrated in
The polymer material for the spoke 4 has preferably a 100% tensile stress M100 of 2 MPa or more, more preferably 4 MPa or more. In addition, a thickness T of the spoke plate members 4C is preferably of from 1 to 5 mm, and a ratio L/T of the spoke length L to the thickness T is preferably from 5 to 400.
When the 100% tensile stress M100 of the polymer material is less than 2 MPa, the spoke plate members 4C become lack of strength to make it difficult to ensure sufficient durability. When the thickness T of the spoke plate members 4C is less than 1 mm, the spoke plate members 4C become too thin. As a result, injection molding of the spoke plate members 4C becomes difficult because the polymer material may flow defectively in the mold during injection molding. When the thickness T exceeds 5 mm, there is no problem in use but the tire increases weight to bring disadvantages to fuel economy performance. When the ratio L/T is less than 5, there is no problem in use but the spoke plate members 4C occupy most of the space between the tread ring 2 and the hub 3, and the tire increases weight to bring disadvantages to fuel economy performance. In contrast, when the ratio L/T exceeds 400, the spoke plate members 4C become too thin and too long. Therefore, the spoke plate members 4C become lack of strength to make it difficult to ensure sufficient durability.
As conceptually illustrated in
The particularly preferred embodiment of the present invention has been described in detail so far. However, the present invention is not limited to the illustrated embodiment but can be modified in various manners.
In order to confirm effect of the present invention, airless tires for passenger cars (with a size 145/70R12) having the structure illustrated in
The tires were based substantially on the same specifications except for those described in Table 1, and their spokes were formed integrally with tread rings and hubs by a casting of a urethane resin (thermoset resin).
(a)
(b)
(c) The state of arrangement of the spoke plate members in Comparative example 3 is the same as the state of arrangement of the spoke plate members in Example 1 to 10. However, the thickness T of the spoke plate members is not uniform but increases gradually from the radial inner end edge side to outer end edge side in proportion to the distance from the tire axis.
(d) In Example 3, the cross line inclines relative to the radial line. Accordingly, the spoke length L is 72 mm that is slightly longer than those of Examples 1 and 2, and others.
In the examples and the comparative examples, the radial inner end edges of the thickness center planes are formed by the shortest distance lines.
(1) Durability Performance:
The sample tires were run on a drum tester under a load of 3 kN and at a speed of 100 km/h, and the running distances until the tires became broken were measured and indexed with reference to an index of 500 representing the values of Example 1. The larger indexes indicate more excellent durability performance.
(2) Vibration Performance:
The sample tires were mounted on the four wheels of a vehicle (ultra-small EV: product name COMS), and the vehicle was run on a tire test road with a dry asphalt surface. The sample tires were tested for vibration performance by the driver's sensory evaluation and were indexed with reference to an index of 500 representing the values of Example 1. The larger indexes indicate more excellent vibration performance.
(3) The Weights of the Spokes:
The weights of the spokes were calculated from the difference in weight between before and after the molding.
Number | Date | Country | Kind |
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2013-265792 | Dec 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/083428 | 12/17/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/098656 | 7/2/2015 | WO | A |
Number | Name | Date | Kind |
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20130167990 | Bae | Jul 2013 | A1 |
20140332127 | Iwamura | Nov 2014 | A1 |
20160089935 | Iwamura | Mar 2016 | A1 |
20160121656 | Sugiya | May 2016 | A1 |
20160200144 | Iwamura | Jul 2016 | A1 |
20170057288 | Sugiya | Mar 2017 | A1 |
20170113484 | Iwamura | Apr 2017 | A1 |
20170355227 | Sugiya | Dec 2017 | A1 |
Number | Date | Country |
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2 610 073 | Jul 2013 | EP |
2-179503 | Jul 1990 | JP |
2008-132951 | Jun 2008 | JP |
2008-260514 | Oct 2008 | JP |
Entry |
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International Search Report dated Mar. 24, 2015 for PCT/JP2014/083428 filed on Dec. 17, 2014. |
Extended European Search Report dated Jul. 21, 2017 in Patent Application No. 14873785.1. |
Number | Date | Country | |
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20180093527 A1 | Apr 2018 | US |