The present invention relates generally to airlock, valving, and container systems for transporting objects from one region to another region. More specifically, the invention relates to a device that enables the movement of articles, objects, or matter from a first compartment to a second compartment while regulating the transfer of matter from the first compartment to the second compartment and preventing the release of matter from the second compartment to the first compartment.
Devices and systems for the passage of matter between two regions separated by a barrier/valve, that may be toggled between an open state and a closed state, have been known for some time. One example of such devices are doors (e.g. hinged, sliding, and revolving), providing passage for people and objects to/from buildings, rooms, vehicles, etc. Another example are airlock systems, also providing passage for people and objects, in the form of a valving or room between two regions. Yet another example of such devices are containers, typically used for the storage/preservation of objects such as foods/beverages, chemicals, compounds, raw materials, etc., and the disposal of objects such as food scraps, diapers (nappies), and medical, biohazardous, chemical waste, etc.
The simplest example of said containers typically consists of a compartment with an opening and a removable/openable cover, such as a lid, door, or flap, which closes off the opening, and thereby the compartment. Objects are usually placed into such containers by opening the cover and then depositing the object into the compartment and re-closing the cover. The problem with such containers is that the compartment and its content are exposed to the outside environment once the cover is opened. In storage/preservation applications, this results in allowing unregulated amounts of oxygen-rich air or other undesired substances to enter the container, potentially shortening the storage life of the content and additionally leaves the opening exposed when the cover is open such that the content may easily spill/fall out of the container. In disposal applications, opening the cover allows the unregulated release of particulates, fluids, gasses, odors, etc. out of the container, which may provide unpleasant, unsanitary, and in some cases dangerous conditions.
Containers with more elaborate barrier/valve configurations, employed to mitigate the challenges of said lidded containers have also been well known for some time. In some examples, devices have rotating drums with an opening for transferring objects to the container. Such containers are often subject to the objects getting stuck during transfer and to the leakage of particulates and odors from the container. In other examples, devices rely on flexible liners, films, or tubes and a closing element acting on said liners, films, or tubes to contain the transferred objects. Such devices often rely on cartridges or cassettes for providing the liners, which is a cost in addition to that of the device incurring for the duration of use of the device. Further, such devices are also subject to the leakage of particulates and odors from the container and tube.
Accordingly, it would be desirable to provide an apparatus that avoids these and other problems.
It is an object of the present invention to provide an apparatus with a valve element that gates off passage between two compartments and the valve element movable between an open position in which the two compartments are in communication with one another and a closed position in which the two compartments are not in communication with one another, where an article, object, or matter may be transported between the compartments by virtue of a transfer element, actuator, or force due to pressure, magnetism, or gravity, where the valve element operates in accord with the transfer element through an energy transmission means, which may consist of a combination of gears, wheels, racks, springs, linkages, cables, or actuators or any other suitable elements.
An apparatus in accordance with an embodiment of the present application includes a movable valve element disposed between a first compartment and a second compartment with the valve element movable between an open position in which the first compartment is in communication with the second compartment and a closed position in which the first compartment is not in communication with the second compartment. A transfer element allows for the advancement of objects from the first compartment to the second compartment where the transfer element operates with the valve element to prevent the valve element from opening when the transfer element is not engaging the first compartment, in effect regulating the transfer of matter to the second compartment. The transfer element further operating with the valve element to prevent articles, particulates, fluids, gases, odors, etc. from the second compartment from entering the first compartment when the valve element is open.
Also another object of the present invention is to provide a method for transferring an article into a container while regulating the transfer of matter to and from the container, the steps of the method including: closing a valve element; opening a first compartment; receiving an article in the first compartment; closing the first compartment by inserting the transfer element into it; opening the valve element thereby advancing the article into second compartment and progressing the transfer element up to the valve element; and closing the valve element for resetting the system.
These and other features and advantages of the present invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein some embodiments of the present invention are illustrated as an example and are not limited by the figures of the drawings.
Referring to
In one embodiment, the airlock apparatus 100 includes a transfer element assembly 200, a first compartment assembly 300, a valve assembly 400, and an energy transmission assembly 600. It is noted that more than one of each, or of all, of these assemblies may be used if desired.
The first compartment assembly 300 preferably includes a first compartment 302, located within a first compartment housing 304, to allow the receipt of a transfer element 202. The transfer element 202, which may resemble a piston in one non-limiting embodiment, advances an article 700 through the first compartment 302 to a second compartment 408, past the valve assembly 400. A guide channel 308, also located within the first compartment housing 304, hosts a translating extension arm 210 bridged to the transfer element 202 by a lid 206 at pivot 208. The extension arm 210 and guide channel 308 are preferably of a prismatic shape but may be of any geometry that prevents rotation of the extension arm 210. However, another embodiment may offer a design where the rotation of the extension arm 210 is preferred, in which case, an extension arm 210 an a guide channel 308 with a round geometry may be desirable. Further, another embodiment may include a telescoping transfer element to accommodate a first chamber of various depths, if desired.
Referring now to
The transfer element assembly 200 may transition from the closed position to the semi-open position through purely linear motion along the first compartment longitudinal axis 306 (
In one embodiment, the aforementioned sequence may be executed automatically after activating a lid open button 214, for example, through the use of usual mechanical energy storage or exertion elements well-known in the art, generally shown at 216 and 218, which may include but are not limited to springs, elastic members, counterweights and pulleys, or actuators. Moreover, damping element may be employed to smoothen the motions, such damping elements may include but are not limited to dashpots or similar items well-known in the art for regulating velocity, generally shown at 220 and 222. In alternate embodiments, other suitable activation means for executing the aforementioned sequence, such as a handle 234 (see
The distal side of the first compartment 302, relative to the entry point of the transfer element 202, leads to the valve assembly 400 which includes a valve gate 402, a gate seal 404, a valve housing 406, and a second compartment 408. In one non-limiting embodiment, the valve gate 402 may be a sliding gate that translates within a track in the valve housing 406 from a “closed valve position” (see
A transfer element seal 204 (which may be in the form of a piston ring, in one embodiment) may be affixed to the outer surface of the transfer element 202 for the purpose of creating an impervious seal between the transfer element 202 and first compartment 302. The impervious seal may also be achieved through any means known in the art, including but not limited to grease, sealing compound, or close-fitting components which minimize leak paths. In another embodiment, the seal may not be completely impervious such that the seal may be unnecessary.
A check valve vent 212 may be provided within the transfer element 202 to allow the inflow of gases or fluids to the volume between the transfer element seal 204 and valve gate 402 to overcome the negative pressure generated by the transfer element 202 as it withdraws from the first compartment 302. In another embodiment, a floating O-ring, gasket, piston seal, or any other means of allowing venting during the withdraw step of the transfer element 202, may be provided on the transfer element 202 instead of, or in addition to, the check valve vent 212.
In one embodiment, the advancement of the article 700 and accompanying gasses and particulates therewith by the transfer element 202 may pressurize the second compartment 408 and, in turn, the storage compartment 506. Therefore, the liner 508 may be installed in a collapsed configuration 508′, proximal to and in communication with the second compartment 408 (see
The operation of the airlock apparatus 100 in accordance with an embodiment of the present application is described in more detail with reference to
In one embodiment, the energy transmission assembly 600 is utilized to achieve the aforementioned operation of the transfer element 202 with the valve gate 402. More specifically, in an embodiment, a gear rack 230 is built directly into the extension arm 210, which engages the energy transmission assembly 600. The energy transmission assembly 600 includes a gear train 602 that includes of a driving gear 606 engaged with the extension arm gear rack 230. The driving gear 606 is coupled to a ratchet 612. The ratchet 612 is active only on the manually engaged stroke of the extension arm 210 at which point it drives a series of compound gears 608. The series of compound gears 608 engage an idler 614 which, in turn, engages a driven gear 610. The driven gear 610 couples to a gear rack 410 built into the valve gate 402. The effective gear ratio of the series of compound gears 608 is that which allows for the valve gate 402 to translate from the closed valve position the open valve position as the transfer element assembly 200 travels from the semi-open to the closed position (
Referring now to
The airlock apparatus 100′″ may be operated by moving the transfer element assembly 200′″ into an open position where the first compartment 302′″ is able to receive an article 700. Moving the transfer element assembly 200′″ into an open position may be achieved by translating the extension arm 210′″ out of the first compartment assembly 300′″ manually or automatically through the use of a biasing element, actuator, any suitable actuation component, or a combination of said components. The translation of the transfer element assembly 200′″ rotates the driving gear 804 with the extension arm gear rack 230′″ which, in turn, rotates the bevel gear 806. A lock 824 holds the cam wheel 808 stationary during rotation of the bevel gear 806 allowing the torsion spring 810 to wind. More specifically, one tine of the torsion spring 810 is held in place by the cam wheel 808, which itself is being held in place by the lock 824, while the other tine of the torsion spring 810 is rotated around the axis V by the rotating bevel gear 806. An article 700 may now be loaded into the first compartment 302′″ and the transfer element assembly 200′″ moved such that the transfer element 202′″ engages the first compartment 302. The lock 824 is released allowing the cam wheel 808 to rotate in the direction that un-winds the torsion spring 810 translating the valve gate 818 into the valve open position allowing access to the second compartment 408′″. The release of the lock 824 may be achieved by positioning the lock 824 proximal to the extension arm 210′″ such that the extension arm 210′″ may trigger the release of lock 824 though a protruding, recessed, or other suitable feature or component well known in the art at a desirable moment during the motion of the transfer element assembly 200′″. Progressing the transfer element 202′″ further into the first compartment 302′″ forces the article and particulates, fluid, gasses, odors, and matter into the second compartment 408′″. The downward motion of the transfer element 202′″, and in effect the transfer element assembly 200′″, moves the valve gate 818 back into the closed valve position through the energy transmission assembly 800. A gate seal 404′″ may be provided within the valve housing 406′″ to engage with the valve gate 818 to provide a hermetic seal, if desired. While this arrangement illustrates one example of how the transfer element 202′″ to operate with the valve gate 818′″ (a valve element) in accordance with an embodiment of the present invention, other arrangements may be implemented to achieve comparable results without departing from the spirit and scope of the present invention.
The present invention also includes a method 900 (
Although the present invention and its advantages have been illustrated and described in detail herein with reference to several embodiments and examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions, achieve like results, and have other applications. All such equivalent embodiments and examples are within the spirit and scope of the present invention, are contemplated thereby, and are intended to be covered by the following claims.
This application is a continuation of and claims priority to U.S. patent application Ser. No. 15/911,060, filed Mar. 2, 2018, which claims priority to U.S. Provisional Application Ser. No. 62/466,681, filed Mar. 3, 2017, the disclosures of which are hereby fully incorporated by reference in their entireties as if fully set forth herein.
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Number | Date | Country | |
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Parent | 15911060 | Mar 2018 | US |
Child | 17000343 | US |