The present invention relates to an airtight container for positive pressure beverage that is provided with a cap which is able to improve airtightness, and a manufacturing method for the same.
Conventionally, there is a well-known beverage container cap called a Maxi Cap (registered trademark) that has a metal exterior body and a liner that is disposed on an inner surface of the exterior body. As shown in Patent Literature 1, the liner of this type of cap is configured so as to closely contact the flange of a mouth portion firmly, in order for an orifice of the beverage container to be reliably sealed by the elasticity of the liner.
Patent Literature 1: WO 2007/122971
Incidentally, there are cases where beverage containers to which this type of cap is attached contain carbonated beverages, or contain an inert gas together with the beverage for purposes such as antioxidation and improving the strength of the container (hereinafter, gas contained separately to the beverage will also be described as being part of the beverage, unless expressly stated otherwise). Although it is particularly necessary to enhance the airtightness of the container in the case where the beverage contained in the container includes a gas (positive pressure beverage), the liner is often made of a gas-permeable material such as a resin. Thus, with the conventional cap shown in Patent Literature 1, the inventors discovered that gas leaks out from the container along a route such as shown in
An object of the present invention is to provide an airtight container for positive pressure beverage that is provided with a cap which is able to improve airtightness, and to a manufacturing method for the same.
An airtight container for positive pressure beverage according to a first aspect of the present invention is provided with a beverage container and a cap. The beverage container has a body portion and a flange. The flange is continuous with an upper portion of the body portion and defines an orifice. The cap is attached to the beverage container so as to seal the orifice. The cap has a liner and an exterior body. The liner has a thin liner portion for sealing a lower side portion of the flange and a thick liner portion for sealing an upper side portion of the flange. The exterior body is fixed to the flange so as to cover the liner from an outer side, in older to seal the orifice together with the liner. The exterior body presses the thin liner portion against the lower side portion of the flange and brings the thin liner portion in close contact therewith.
The cap described here has a liner and an exterior body. The liner has a thick liner portion, and the thick liner portion covers an upper side portion of a flange that defines an orifice of a beverage container, in order to seal the beverage container. That is, since the liner is able to exhibit sufficient elastic force at the thick liner portion, the liner closely contacts the upper side portion of the flange securely, and the orifice of the beverage container is liquid tightly sealed. Also, the thick liner portion has pressure resistance and shock resistance. Furthermore, here, in addition to the above features, the liner has a thin liner portion. This thin liner portion is pressed against a lower side portion of the flange by the exterior body. That is, since the passage for gas is narrowed at the thin liner portion, gaseous communication between the inside and outside of the beverage container via a resin liner is suppressed. Accordingly, here, the airtightness of the airtight container can be improved.
Also, here, since the airtight container contains a positive pressure beverage that includes a gas such as carbonic acid or an inert gas, an upward force acts on the cap due to the gas trying to escape out of the beverage container. Thus, the exterior body and the thin liner portion are brought in close contact by the lower side portion of the flange, and the airtightness of the airtight container further increases.
An airtight container according to a second aspect of the present invention is the airtight container according to the first aspect, in which a rounded corner region is formed on the lower side portion of the flange.
Here, due to the thin liner portion being brought in close contact with a corner region of the lower side portion of the flange, the liner firmly catches on the flange and is fixed. Furthermore, due to this corner region being rounded, conforming the thin liner portion to the flange is facilitated. As a result, here, the liner is firmly fixed, and consequently the sealing performance of the airtight container can be enhanced.
An airtight container according to a third aspect of the present invention is the airtight container according to the first Of second aspect, in which the exterior body extends further downward than the liner, to an extent that an entirety of the liner is confinable within a space formed between the exterior body and the beverage container.
Here, due to the exterior body extending further downward than the liner, the exterior body catches firmly on the flange and is fixed. Also, due to the entire thin liner portion being confined between the exterior body and the beverage container, gas communication via the thin liner portion is further suppressed, and the sealing performance of the airtight container can be enhanced.
An airtight container according to a fourth aspect of the present invention is the airtight container according to any of the first to third aspects, in which the liner is made of a resin. That is, the liner closely contacts the flange of the mouth portion firmly, in order for the orifice of the beverage container to be reliably liquid tightly sealed by the elasticity of the liner.
An airtight container according to a fifth aspect of the present invention is the airtight container according to any of the first to fourth aspects, in which the exterior body is made of a plastically deformable metal. That is, the liner can be readily fixed to the beverage container by the exterior body.
An airtight container manufacturing method according to a sixth aspect of the present invention is a method for manufacturing an airtight container for positive pressure beverage, the method including a step of preparing a beverage container, a step of preparing a cap, a step of filling the beverage container with a positive pressure beverage, and a step of fixing the cap to the beverage container, after the beverage container has been filled with the positive pressure beverage. The beverage container has a body portion and a flange that is continuous with an upper portion of the body portion and defines an orifice. The cap has a liner and an exterior body. The liner has a thin liner portion for sealing a lower side portion of the flange and a thick liner portion for sealing an upper side portion of the flange. The exterior body is to be fixed to the flange so as to cover the liner from an outer side, in order to seal the orifice together with the liner. Also, in the step of fixing the cap to the beverage container, the thin hirer portion is pressed against the lower side portion of the flange and brought in dose contact therewith. With an airtight container that is manufactured by this method, similar effects to the first aspect can be achieved.
According to the present invention, since the liner is able to exhibit sufficient elastic force at the thick liner portion, the thick liner portion closely contacts the upper side portion of the flange securely, and the orifice of the beverage container is liquid tightly sealed. Also, the thick liner portion has pressure resistance and shock resistance. Furthermore, the liner is pressed against the lower side portion of the flange by the exterior body at the thin liner portion. That is, since the gas passage is narrowed at the thin liner portion, gas communication between the inside and outside of the beverage container via the liner can be suppressed. Accordingly, here, the airtightness of the airtight container can be improved.
Hereinafter, an airtight container for beverage according to one embodiment of the present invention and a manufacturing method for the same will be described, with reference to the drawings.
As shown in
The beverage container 10 according to the present embodiment is made of PET (polyethylene terephthalate). However, since resin materials including PET are generally gas permeable, coating and multilayering for enhancing the gas barrier performance are performed on the beverage container 10 in order to ensure airtightness. Since vinous well-known methods can be employed for this method a detailed description thereof is omitted here. Also, in the present embodiment, a resin material is preferably selected as the material of the beverage container from the viewpoint of qualities such as lightness.
As shown in
A side cross-sectional view of the flange 12 is shown in
Furthermore, a substantially horizontal surface 15b that is at an angle of 90 degrees or more to the outside surface of the body portion 11 is formed on the lower surface 15 of the flange 12. More specifically, an angle α (see
As shown in
In the present embodiment, the liner 40 is formed from an elastic material such as resin, and, more specifically, is a PE product. Accordingly, the Liner 40 has elasticity. As a result, the liner 40, by being pressed against the flange 12 of the beverage container 10, elastically deforms so as to conform to the outer shape of the flange 12, and, in particular at a thick outer circumferential portion 41 which will be discussed later, elastically deforms so as to conform to the outside shape of the flange 12 and to closely contact the flange 12 firmly. Accordingly, it is possible for the liner 40 to have pressure resistance and shock resistance, while effectively preventing liquid communication between the inside and outside of the airtight container 1. However, since the liner 40 is made of a resin, as mentioned above, gas barrier performance is low. Note that, in another embodiment, the liner 40 can also be made of another resin, such as PE, PP (polypropylene), PVC (polyvinyl chloride) and EVA (ethylene and acetic acid vinyl copolymerization resin), and can also be a material other than a resin.
On the other hand, in the present embodiment, the exterior body 30 is formed from a plastically deformable material having a higher gas barrier performance than the liner 40, and is more specifically made of aluminum Accordingly, the exterior body 30, at the time of a capping process of attaching the cap 20 to the beverage container 10, is securely fixed to the beverage container 10, while pressing the liner 40 firmly against the flange 12 of the beverage container 10, in a state of sandwiching the liner 40 between the exterior body 30 and the beverage container 10. At this time, the liner 40 on the inner side is entirely covered by the exterior body 30 so as to not be visible from the outer side. Also, the exterior body 30, which is made of a metal, has very high gas barrier performance, and is thereby able to effectively prevent gas communication between the inside and outside of the airtight container 1 via the liner 40.
Hereinafter, configurations of the liner 40 and the exterior body 30 will be described in detail. First, configurations of the liner 40 and the exterior body 30 before capping will be described, with reference to
A thickness t1 of the thin liner portion 43, although not particularly limited, is, for example, preferably 0.15 to 0.3 mm, and more preferably 0.2 to 0.25 mm, from the viewpoint of narrowing the gas passage, which will be discussed later. On the other hand, since liquid tightness, pressure resistance, shock resistance and the like are required, the thick liner portion 41c needs to have a certain thickness, in order to provide enough elasticity to meet these requirements. As a result, a ratio of the thickness t1 of the thin liner portion 43 to a thickness t2 of the thick liner portion 41c (thickness t1 of thin liner portion/thickness t2 of thick liner portion) is, for example, preferably 0.25 to 0.8, and more preferably 0.4 to 0.5. Note that the thick liner portion 41c in the present embodiment is a part of the outer circumferential portion 41 that is located directly upward of the thin liner portion 43 and is connected to the outer circumferential edge of the radially outward region of the outer circumferential portion 41, and covers particularly the upper portion of the lateral surface 17 of the flange 12. Also, the thick liner portion 41c does not necessarily have a constant thickness, and may, for example, be formed so as to become thinner in a direction approaching the thin liner portion 43. On the other hand, the thin liner portion 43 does not necessarily have a constant thickness, and may, for example, be formed so as to become thinner in a direction away from the thick liner portion 41c. In this case, the average thicknesses of the thin liner portion 43 and the thick liner portion 41c can be called t1 and t2.
On the other hand, the exterior body 30 before capping has a disk-like upper surface portion 31 and an annular sidewall portion 32 extending downward from an outer circumferential edge of the upper surface portion 31, and covers the liner 40 from the outer side. A boundary portion between the upper surface portion 31 and the sidewall portion 32 curves in an arc in cross-sectional view. The annular sidewall portion 32 extending downward from the outer circumferential edge of the upper surface portion 31 extends downward of the thin liner portion 43 of the liner 40. More specifically, it is possible, by a capping process discussed later, for the sidewall portion 32 to press the thin liner portion 43 against the lower portion of the lateral surface 17 of the flange 12 and bring the thin liner portion 43 in close contact therewith, and extends further downward than the thin liner portion 43 to an extent that the entire liner 40 is confined within a space that is formed between the exterior body 30 and the beverage container 10. The thin liner portion 43 is merely covered, and is not fixed to the inner circumferential surface within the sidewall portion 12.
Next, the ring tab 50 will be described. As shown in
Next, configurations of the liner 40 and the exterior body 30 after capping will be described while describing the capping process, with reference to
Next, a pressure plunger 72 of the capping apparatus 7 moves to the height position shown with a broken line in
As shown in
The above-mentioned crimping operation is performed at a fixed interval around the entire circumference of the cap 20, as a result of which the lower end portion of the exterior body 30 after capping will have a wavy outer circumferential surface. When the crimping on the entire circumference of the cap 20 ends, the inner plunger 70, the sealing sleeve 71 and the pressure plunger 72 retract to the positions shown in
In the airtight container 1 that has passed through the above process, the liner 40 will be in a state of being pressed against the flange 12 by the exterior body 30 from above at the outer circumferential portion 41 and from below at the thin liner portion, as a result of which the cap 20 will be securely fixed to the beverage container 10. Also, the cap 20 will be further firmly fixed to the beverage container 10, as a result of the liner 40 catching on the corner region 15a of the lower surface 15 of the flange 12. Furthermore, the pressure of the gas contained in the beverage container 10 produces a force that pushes the cap 20 up from the orifice 16. This force can be resisted as a result of the liner 40 catching on the lower surface 15 of the flange 12, and enables the cap 20 to be fixed to the flange 12. Also, due to the cap 20 being pushed up from the orifice 16 by the pressure of the gas, the exterior body 30 and the thin liner portion 43 are brought in close contact by the corner region 15a of the flange 12, and the airtightness of the airtight container 1 is enhanced. Furthermore, in order for the gas within the beverage container 10 to leak out through the liner 40, the gas must pass the thin liner portion 43, but here the gas passage is narrowed at the thin liner portion 43. Accordingly, gas communication between the inside and outside of the beverage container 10 via the resin liner 40 is suppressed, and the airtightness of the airtight container 1 is enhanced.
Next, a method of using the beverage container 10 manufactured in the above manner will be described. First, when a user pulls the ring tab 50 up at the time of opening the airtight container 1, the exterior body 30 is torn along the scores 31a and 31b. At this time, the exterior body 30 does not separate into three parts, since the end portions of the scores 31a and 31b on the far side in
The cap 20 according to the above embodiment has the liner 40 and the exterior body 30, and the liner 40 is provided with the disk portion 42 and the annular outer circumferential portion 41 connected to the outer circumferential edge of the disk portion 42. Also, the outer circumferential portion 41 has the radially inward region, the radially outward region, and the thick liner portion 41c. At the time of sealing the beverage container 10, the inward sloping surface 41a of the radially inward region closely contacts the corner portion 14a of the flange 12, the outward sloping surface 41b of the radially outward region closely contacts the corner region 14b of the flange 12, and the inner circumferential surface of the thick liner portion 41c closely contacts the upper portion of the lateral surface 17. That is, since the liner 40 is able to exhibit sufficient elastic force at the radially inward region and the radially outward region of the outer circumferential portion 41, the liner 40 closely contacts the upper portion of the lateral surface 17 of the flange 12 firmly at the thick liner portion 41c, and the orifice 16 of the beverage container 10 is liquid tightly sealed. Also, the thick liner portion 41c has pressure resistance and shock resistance. Furthermore, in the above embodiment, in addition to the above features, the liner 40 has the thin liner portion 43. This thin liner portion 43 is pressed against the lower portion (corner region 15a) of the lateral surface 17 of the flange 12 by the exterior body 30. That is, since the gas passage is narrowed at the thin liner portion 43, gas communication between the inside and outside of the beverage container 10 via the resin liner 40 can be suppressed. Accordingly, here, the airtightness of the airtight container 1 can be improved.
Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications that do not depart from the spirit of the invention can be made. For example, the following modifications can be made. Also, the features of the following exemplary modifications can be combined as appropriate.
3-1
The exterior body 30 is not limited to being made of a metal. In order, however, to serve the function of preventing gas communication between the inside and outside of the airtight container 1 via the liner 40, a material having a higher gas barrier performance than the liner 40 is preferable, and the use of a barrier resin, for example, as the exterior body 30 is conceivable.
3-2
As shown in
3-3
As shown in
3-4
In the above embodiment, a step was formed on the radially inner side at the boundary between the thick liner portion 41c and the thin liner portion 43, but the thick liner portion 41c and the thin liner portion 43 may be formed continuously so as to describe a smooth line, without forming such a step. On the other hand, a step may be formed on the radially outer side at the boundary between the thick liner portion 41c and the thin liner portion 43.
1 Airtight container
10 Beverage container
11 Body portion
12 Flange
14
b Corner region (upper side portion of flange)
15
a corner region (lower side portion of flange)
15
b Substantially horizontal surface
16 Orifice
20 Cap
30 Exterior body
40 Liner
41 Outer circumferential portion
41
a Inward sloping surface
41
b Out aid sloping surface
41
c Thick liner portion
43 Thin liner portion
Number | Date | Country | Kind |
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2014-083484 | Apr 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/061190 | 4/10/2015 | WO | 00 |