Patent Grant
11618614
This application claims priority pursuant to 35 USC § 119 from Japanese Patent Application No. 2020-186440, filed on Nov. 9, 2020, the entire contents of which are incorporated herein by reference.
The present disclosure relates to an airtight container.
A conventional airtight container comprises a container body in which the contents are stored and a cap that seals the opening of the container body via a packing. The airtight container has a cylindrical neck to which the cap is attached, and the top of the neck is open.
In case that the longitudinal axis of the cylindrical neck is set to the vertical direction, and an opening that connects to the storage space of the contents is provided in the top of the neck, then with some airtight containers the shape of the cross-section of the open end of the neck when the neck is cut along a plane that includes the longitudinal axis has an upwardly convex curve. There exist packings for sealing the opening of this type of airtight container (i.e., packings for sealing cans, packings for re-sealable lids) and caps with the packing attached (re-sealable lids, re-sealable lid devices). These conventional packings are disk-shaped, with a concave portion formed around the underside of the disk that is shaped to fit the contour of the curved surface of the open end of the neck. When the cap is attached, the inner surface of this concave portion is configured to fit snugly around the open end.
Airtightness is required of all airtight containers, such that, when the cap is attached, the contents should not leak if the container is dropped, etc. In the conventional airtight containers, airtightness is ensured by pressing the packing downward when the cap is attached and fitting the concave portion formed in the underside of the packing around the open end of the neck. Further, with some packings an upwardly open concave portion is formed in the top surface of the packing as well in order to increase the downward pressing force.
However, with the conventional airtight container, it may not be possible to maintain sufficient air pressure inside the container body in a reduced-pressure environment such as high elevations or in the cargo compartment of an aircraft. To ensure airtightness under these conditions, it is possible to make the cap attachment structure more complicated or use a larger number of parts, but doing so makes it difficult to provide an airtight container at low cost. Further, such caps are so-called “crown caps”, in which the open end of the container body to which the cap is attached (hereinafter sometimes referred to as the “mouth”) is limited to the B-type base specified by JIS Z 1607 industrial standard. However, given the wide variety of cap attachment structures, an airtight container versatile enough to support such a wide variety of cap attachment structures is also required.
Therefore, present disclosure has as its objective to provide an airtight container that has an uncomplicated structure and can accommodate a wide variety of cap attachment structures while ensuring superior airtightness.
To achieve the above-described objective, one aspect of the present disclosure provides an airtight container having a container body provided with a cylindrical neck having an opening at one end, a cap that is removably attachable to the neck, and a packing that seals the opening. With the longitudinal axis of the cylindrical neck as the vertical direction, the opening opens upward. In a vertical cross-section along a plane including the vertical direction, a mouth of the opening is a curved line that is upwardly convex. The packing has a flattened planar shape with irregular surfaces on both sides, with a groove-shaped first concave portion coaxial with the longitudinal axis formed in the upper surface of the outer rim of the packing, a groove-shaped second concave portion coaxial with the longitudinal axis formed in the lower surface of the outer rim of the packing that shares a bottom with the first concave portion, and a bent portion bent in a groove shape with a bottom toward the bottom formed at an position radially outboard of the center of the packing and radially inboard of an area where the surface the first concave portion and the second concave portion are formed. An outer edge of the bent portion and an inner edge of the first concave portion share a shared side wall, and the shared side wall has a top that is continuous with a side wall on the inner edge of the first concave portion and generates stress that widens the first concave portion to generate stress that narrows the second concave portion. An inside of the cap has a portion formed therein having a convex shape on a lower end side thereof and disposed coaxial with the longitudinal axis, with the lower end side thereof being formed in a shape of decreasing width toward a tip thereof. When the cap is attached to the neck in a state in which the inner surface of the second concave portion is contacted against the mouth of the opening of the neck, the portion having a convex shape on a lower end side thereof is inserted into the first concave portion and widens the first concave portion.
The cap may be configured by a hollow cylindrical cap body that opens downward and a pressing member that is circular or annular in planar shape disposed within the cap body and arranged with the cylindrical axis direction as its normal, and the pressing member has a protruding circumferential lip having a convex shape on a lower end side around the lower rim thereof. Alternatively, the cap may be configured by a hollow cylindrical cap body that opens downward and a pressing member that is annular in planar shape disposed within the cap body and arranged with the cylindrical axis direction as its normal, with the pressing member having a lower end side that is convex in vertical cross-sectional shape along a plane including the vertical direction.
Further, the cap body can be provided with a tubular protrusion that depends vertically downward from the inside top surface of the cap body, such that the lower end of the tubular protrusion abuts on the upper surface of the pressing member while the cap is attached and presses the pressing member downward.
Preferably, the neck is cylindrical, and the opening, the circumferential protrusion, and the packing have a circular planar shape when viewed from along the vertical direction. More preferably, the cap is a screw-type cap that screws onto a male screw thread formed on the outside of the neck.
According to the present disclosure, an airtight container having an uncomplicated structure and is capable of accommodating a wide variety of cap attachment structures while ensuring superior airtightness is provided. Other effects and advantages will become clear from the description that follows.
An embodiment of the present disclosure will now be described with reference to the accompanying drawings, in which the same or similar parts are designated by the same reference numerals and duplicate description thereof omitted. Parts designated with reference numerals in one drawing may be left undesignated in other drawings if such parts are not essential to the explanation.
Cosmetics, for example, may be contained inside the container body 2. The container body 2 is composed of an exterior case 2a and a cup member 2b contained within the exterior case 2a and which is the storage part that actually stores the contents. The exterior case 2a has a structure consisting of a bowl-shaped body portion 22 whose diameter gradually decreases toward a bottom portion 21 and a cylindrical neck 23 of reduced diameter with respect to the body portion 22, formed as a single integrated unit with the body portion 22 via a shoulder 27, so that the body 22 and the neck 23 are coaxial. Taking the longitudinal axis 100 of the neck 23 (hereinafter also referred to as “the cylindrical axis 100” or simply “the axis 100”) as the vertical direction, the container body 2 is open upward, the upper end of the cup member 2b protrudes above the upper end of the neck 23, and the upper edge of the area protruding above the neck 23 is the mouth 24 of the container body 2.
The cap 3 of the container 1 according to the embodiment is a so-called screw-type cap, in which a male screw thread 25 is formed around the outside of the neck 23 and a female screw thread 33 that engages this male screw thread 25 is formed around the inside surface of the cap 3. As shown in
As shown in
The cup member 2b is a hollow cylinder with a bottom, with the area on the upper end side expanding radially outward so as to form, a thickened rim. The lower end side of this thickened rim abuts on the upper end surface of the neck 23. As a result, when the cup member 2b is accommodated within the exterior case 2a, the upper end side of the above-described thickened rim of the cup member 2b protrudes above the top of the neck 23 and forms the mouth 24. The mouth 24 has an upwardly convex curved shape. That is, as shown in the enlarged view of area 103 in
The cap 3 is composed of a bottomed cylindrical cap body 3a having a top surface 31 and opening downward, and a disk-shaped pressing member 3b coaxially disposed within the cap body 3a. The cap body 3a and the disk-shaped pressing member 3b may be made of a thermoplastic resin such as POK, POM, ABS, PE, PP, PET, AS, polyester or ionomer.
As shown in
An annular projection 36, projecting downward and concentric with the axis 100, is formed around the lower rim of the disk-shaped pressing member 3b. As can be seen in the vertical cross-section of the annular projection 36 shown in the enlarged view of area 101 in
The packing 4 is a unitary molded product made of a flexible material such as polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET) or other plastic, or an elastic material such as an elastomer, NBR, IIR, natural rubber, fluororubber, etc.
The packing 4 maintains a generally flat shape radially outward from the center until reaching an area bent sharply into the shape of a U from where the first concave portion 42a is formed. Thereafter, heading radially outward further from the area where the first concave portion 42 is formed, an edge portion 44 that bends downward is formed. Further, a protrusion 45o that protrudes downward is formed on the lower surface of the packing 4 between the above-described sharply bent area (hereinafter also referred to as the bent portion 43) and the edge portion 44. As a result, an inverted U-shaped concave portion 42b that shares a bottom 46 with the first concave portion 42a is formed by an outer wall 45i of the bent portion 43 and the protrusion 45o. In the packing 4 of the container 1 according to the embodiment, the upper end of the wall 45i is continuous with the upper surface inner protrusion 41i.
Hereinafter, the area from the center of the packing 4 to the bent portion 43 is referred to as flat portion 47, and the inverted U-shaped concave portion 42b formed in the bottom of the outer edge of the lower surface of the packing 4 is referred to as the second concave portion 42b. The protrusion 45o on the outer edge forming the second concave portion 42b (together with the outer wall 45i of the bent portion 43) is referred to as the lower surface outer protrusion 45o, and the wall 45i shared by the bent portion 43 and the second concave portion 42b is referred to as the shared wall 45i.
As shown in
In the container 1 having the above-described configuration, when the cap 3 is attached to the container body 2, while the second concave portion 42b of the packing 4 is contacted against the mouth 24 the cap 3 is screwed onto the neck 23. As a result, the packing 4 is squeezed between the mouth 24 and the pressing member 3b to put the container body 2 into an airtight state.
As described above, the cap 3 is a screw-type cap, such that, when the cap 3 is attached to the container body 2, as shown in
Next, as shown in
When the first concave portion 42a is widened from its original shape, upward stress is generated in both the walled portion 45i and the lower surface outer protrusion 45o as illustrated by the white arrows in
The vertical cross-sectional shape of the first concave portion 42a and the second concave portion 42b is not limited to a V-shaped, inverted V-shaped, or U-shaped or inverted U-shaped cross-section. Similarly, the bent portion 43 is also not limited to the U-shape.
Next, in order to evaluate the airtightness performance of the container 1 according to the embodiment, four types of containers with sealing structures different from the sealing structure of the container 1 according to the embodiment were prepared as comparative examples.
As shown in
In the decompression test was performed on the container 1 according to the example and the containers 1a-1d according to the comparative examples, the container 1a and the container 1d maintained their airtightness up to an atmospheric pressure of 350 hPa. However, the contents of the container 1b and the container 1c leaked before the pressure was reduced to 350 hPa. In contrast, the container 1 according to the embodiment maintained its airtightness until the pressure was reduced to the extremely low pressure of 80 hPa. Considering that standard atmospheric pressure is 1013 hPa, although it could be said that the container 1a and the container 1d exhibited sufficient airtightness performance, the container 1 according to the embodiment proved capable of maintain airtightness at extremely low atmospheric pressures of ¼ or less that of the containers 1a and 1d.
Considering the results of decompression tests on various containers (1, 1a-1d), first, from the test results of the containers 1a-1d, it was clear that it is necessary for the bent portion 43 to be able to elastically deform in order to ensure sufficient airtightness. In other words, it was clear that it is necessary that a bent portion 43 be formed in the packing 4. From the test results of the container 1 according to the embodiment it was clear that superior airtightness can be provided by the bent portion 43 and the first concave portion 42a elastically deforming, and by the circumferential lip 36 of the pressing member 3b forcibly widening the first concave portion 42a.
Although the cap 3 of the container 1 according to the embodiment is composed of a cap body 3a and a pressing member 3b provided with a circumferential lip 36, alternatively the protruding lip 36 may be integrated into the inside of the top surface 31 of the cap body 3a. With such a configuration, the pressing member 3b becomes unnecessary and the number of parts to be used to configure the container 1 can be reduced. If the circumferential lip 36 is integrated into the cap body 3a, it is desirable that the shape of the top surface 31 of the cap body 3a is flat on the inside so as to fully contact the flat portion 47 of the packing 4. On the other hand, if the cap 3 is provided with the pressing member 3b is, it is not necessary to flatten the inside of the top surface 31, and if a structure for holding the member 3b is provided inside the cap body 3a the external shape of the cap body 3a can be designed more freely. In any case, whether or not to include the pressing member 3b can be decided as appropriate depending on the appearance of the container 1 and the like.
When the container 1 is provided with the screw-type cap 3 and the pressing member 3b, a slight amount of play may be provided between the outer edge of the pressing member 3b and the inside surface 32 of the cap body 3a, so that, in the process of screwing the cap body 3a, as friction between the circumferential lip 36 and the first concave portion 42a increases, the cap body 3a and the pressing member 3b rotate relatively around the axis 100 and the cap 3 can be attached to the neck 23 more smoothly.
Although the container 1 according to the embodiment is provided with the screw-type cap 3, alternatively the cap 3 attachment structure may, for example, be one in which a hook formed in the cap body 3a disengagingly engages a concave portion formed in the outside of the neck 23. Provided that the container 1 according to the embodiment has a sealing structure composed of the packing 4 having the first concave portion 42a, the second concave portion 42b, and the bent portion 43, and the circumferential lip 36 that is squeezed into the first concave portion 42 to widen the first concave portion 42a, that sealing structure may be anything that is universally applicable to any cap 3 attachment structure no matter what it is.
In the container 1, when the pressure inside the container body 2 is relatively high on the cap 3 under a reduced-pressure environment or the like, a mechanism to hold down the packing 4 that tries to be pushed upward is required. In the attachment structure of the cap 3 using the hook or the like described above, the cap 3 may become disengaged from the neck 23 if the pressure difference between the inside of the container body 2 and the outside is too great. However, the container 1 according to the above-described embodiment uses the screw-type cap 3, and therefore the state of attachment can be maintained as long as the cap body 3a and the like are not damaged.
Furthermore, if the cap 3 is a screw-type cap, the airtightness can be adjusted according to the tightening torque. Therefore, the airtightness of the container 1 can be flexibly set according to the application without the need to change the shape of the packing 4 or the mouth 24 of the container body 2. For example, simply by preparing various container bodies 2 and cap bodies 3a with different screwing amounts, the pressing member 3b and the packing 4 can continue to be used for ordinary purposes. Therefore, when designing different containers 1, it is not necessary to change the shape of the mouth 24 of the container body 2, and as a result it is possible to hold down design costs.
The flat portion 47 of the flexible packing 4 tries to deform upward in a reduced-pressure environment, and the pressing member 3b abuts on the flat portion 47 to suppress the deformation of the packing 4. However, when the pressure inside the container body 2 is much greater than the atmospheric pressure outside, a thin pressing member 3b may itself be deformed. Therefore, in the container 1 according to the above-described embodiment, a tubular protrusion 34 that depends from the top surface 31 is provided inside the cap body 3a, and as shown in
Alternatively, the packing 4 and the cap 3 need not be separate parts, and thus, for example, a projection that supports the edge of the packing 4 may be formed around the inside surface 32 of the cap body 3a. Similarly, the packing 4 may be attached to the lower surface of the pressing member 3b by a method such as adhesion. In any case, as long as the elastic deformation of the bent portion 43, the first concave portion 42a, and the second concave portion 42b of the packing 4 is not inhibited when the pressing member 3b is pressed downward, the packing 4 may be either integrated into the cap 3 or it may be a separate member.
Instead of the planar shape, the pressing member 3b may be an annular shape with an open center. In addition, the planar shape of the ring-shaped pressing member 3b does not have to be flat; that is, the vertical cross-sectional shape may be a shape other than a rectangle. For example, if the pressing member 3b itself is an annular body (O-ring, torus), the planar shape is annular and the vertical cross-sectional shape is circular. Of course, even if the planar shape is annular, the vertical cross-sectional shape is not limited to a circle.
It is to be noted that the shape of the pressing member (3d, 3e) shown in
In the container 1 according to the above-described embodiment, the container body 2 and cap 3 have been configured to be disposed coaxial with the longitudinal axis 100 when the cap 3 is attached to the container body 2. Alternatively, provided that the neck 23 is cylindrical, the neck 23 it may be formed so as to project in any appropriate direction such as an oblique direction with respect to the container body 2, so long as the longitudinal axis 100 direction of the cap 3 attached to the neck 23 is the vertical direction. Further, the shape of the body portion 22 of the container body 2 is not limited to that of a bowl, and may be any shape such as a square cylinder, a cylinder, or a sphere. Similarly, the external shape of the cap body 3a is not limited to that of a cylinder.
Depending on the external design of the container 1 or the design of the attachment structure of the cap 3, the planar shape of the opening (mouth 24) of the container body 2 does not have to be circular, and the planar shape of the pressing member 3b and the packing 4 may be suitably varied according to the shape of the mouth 24. For example, if the planar shape of the mouth 24 is a rectangle, then the outer shape of the packing 4 is also a rectangle. In any case, when the shape of the opening of the container body 2 is the same, it is clear that the airtightness of the container 1 can be enhanced by utilizing the pressing member 3b having the circumferential lip 36 and the packing 4 having the first concave portion 42a, the second concave portion 42b, and the bent portion 43.
Of course, if the shape of the opening of the container body 2 is circular, the planar shape of the pressing member 3b is circular or annular, and the planar shape of the packing 4 is circular, then the internal pressure inside the container body 2 is uniformly applied to the packing 4 from the opening and the circumferential lip 36 of the pressing member 3b can uniformly deform the first concave portion 42a of the packing 4 against this internal pressure. As a result, the airtightness of the container body 2 can be ensured even in extremely harsh reduced-pressure environments.
In the above-described embodiment, the vertical cross-sectional shape of the circumferential lip 36 of the pressing member 3b is a V, wide at the top and gradually narrowing toward the bottom. However, the protruding lip 36 may be any shape that, when pressed into the first concave portion 42a, spreads apart the upper surface inner protrusion 41i and the upper surface outer protrusion 41o forming the first concave portion 42a radially inward and outward. The vertical cross-sectional shape of the circumferential lip 36 may be, for example, a U or an inverted trapezoid. Alternatively, the circumferential lip 36 may have an O-ring-like appearance, and therefore may be circular or ring-shaped in vertical cross-section.
In the container 1 according to the above-described embodiment, the exterior case 2a, the cup member 2b, the cap body 3a, and the pressing member 3b are molded plastic products. Alternatively, however, any or all of these members (2a, 2b, 3a, 3b) are not limited to plastic, and may be made metal, glass, or some other material. In addition, the exterior case 2a, cup member 2b, cap body 3a, and pressing member 3b, for example, may be composed of different materials depending on the part.
Further, the pressing member 3b may be made of an elastic material. The pressing member 3b may, for example, be composed of a material harder than the material of the packing 4, so long as it can press the packing 4 and cause the packing 4 to deform. Moreover, the pressing member 3b should be designed so that, if subjected to a pressing force, it can return to its original shape once that force is released.
1,1a-1d Airtight container
2 Container body
2
a Exterior case
2
b Cup member
3 Cap
3
a Cap body
3
b-3e Pressing member
4 Packing
23 Neck
24 Mouth
25 Male screw thread
33 Female screw thread
34 Tubular protrusion
36 Circumferential lip
36
b Portion of the annular pressing member having a convex lower end side
37 Center hole
41
i Upper surface inner protrusion
41
o Upper surface outer protrusion
42
a First concave portion
42
b Second concave portion
43 Bent portion
45
i Shared wall
45
o Lower surface outer protrusion
47 Flat portion
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2020-186440 | Nov 2020 | JP | national |
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| Number | Date | Country |
|---|---|---|
| S57-101767 | Jun 1982 | JP |
| S58-125156 | Aug 1983 | JP |
| S59-060158 | Apr 1984 | JP |
| S60-035056 | Mar 1985 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20220144498 A1 | May 2022 | US |
