The present invention relates to an airtight container, more particularly to an airtight cover and an airtight container that are easy to manufacture, convenient to use, and easy to open.
Airtight containers are often used to store foodstuffs hygienically for increased periods. A frequently used airtight container has one or more protrusions formed on the container body and one or more locking wings formed on the cover, with hooks formed on the locking wings to engage the protrusions. With such a container, the user can close the container by rotating the locking wings of the cover downward, such that the hooks of the locking wings engage the protrusions, and can open the container by rotating the locking wings of the cover upward, such that the hooks of the locking wings are disengaged from the protrusions.
Such a container requires that the protrusions be formed on the container body so that the protrusions may be securely engaged with the hooks of the locking wings, and in order that the cover may be coupled to the container body regardless of orientation, the protrusions are either formed along the entire upper portion of the container body or on the respective four sides of the container body. That is, the cover suffers from low utility, since the cover cannot be used properly unless it is used together with a container body that was manufactured to include the protrusions.
Also, the portions protruding from the surfaces of the container body can be difficult to clean. That is, the top and bottom of a protrusion form acute nooks with respect to the container body, and it can require special care to clean these portions. In cases where the airtight container is used for storing a foodstuff, this can create problems in hygiene, as the protrusions are formed around the opening at the upper portion of the container body and thus require cleanliness the most but in fact cause the level of cleanliness to decline especially at this portion. Moreover, the protrusions of the container body make it difficult to store and carry the container and also can be bothersome during use, as the protrusions may bump into the cover and locking wings, etc., even after the hooks of the cover have been separated.
As regards the manufacturing aspect, an airtight container using locking wings requires accurate engagements between the hooks of the locking wings and the protrusions of the container body and therefore requires a manufacturing system of a relatively high level of precision. Considering that typical storage containers are fabricated from materials such as glass, ceramic, stainless steel, etc., and that manufacturing tolerances with these materials can be as high as +/−2 mm, manufacturing the airtight container with conventional technology inevitably entails a high probability in the occurrence of defects where the hooks cannot properly engage the protrusions.
An aspect of the present invention, which was conceived to resolve the problem described above, is to provide an airtight cover and an airtight container that are easy to manufacture, convenient to use, and easy to open, as the airtight cover can be used with a container body that does not have protrusions.
Other objectives of the present invention will be more clearly understood from the embodiments set forth below.
An airtight container according to one aspect of the invention can include a container body in which an opening is formed and an airtight cover that is separably coupled to the opening of the container body. Here, the airtight cover can include: a cover body configured to cover the opening; a hinge base extending outward from the cover body; a flap rotatably connected to the hinge base by a fold part formed on one side thereof; and a support protrusion extending from the one side of the flap in a direction heading towards the cover body, where a contact part configured to contact the container body can be formed on an end portion of the support protrusion. When the flap is rotated downward with respect to the hinge base, the airtight cover can be coupled to the container body, as a contact support surface of the contact part presses against the container body. For a reference line defined as an imaginary line running from the center of the cover body along a horizontal direction towards the center of the contact support surface, and for a pressure point defined as the point at which the container body applies a normal force in an outward direction onto the contact support surface, the fold part can be located under the pressure point and can be located further outward compared to the pressure point along the reference line when the airtight cover is in a coupled state with respect to the container body.
An airtight container according to another aspect of the invention can also include a container body in which an opening is formed and an airtight cover that is separably coupled to the opening of the container body. The airtight cover can include: a cover body configured to cover the opening; a hinge base extending outward from the cover body; a flap rotatably connected to the hinge base by a fold part formed on one side thereof; and a support protrusion extending from the one side of the flap in a direction heading towards the cover body, where a contact part configured to contact the container body can be formed on an end portion of the support protrusion. When the flap is rotated downward with respect to the hinge base, the airtight cover can be coupled to the container body, as a contact support surface of the contact part presses against the container body. For a reference line defined as an imaginary line running from the center of the cover body along a horizontal direction towards the center of the contact support surface, and for a pressure point defined as the point at which the container body applies a normal force in an outward and downward direction onto the contact support surface, the fold part can be located further inward compared to the pressure point along the reference line when the airtight cover is in a coupled state with respect to the container body.
An airtight container according to an embodiment of the present invention can include one or more of the following features. For example, the container body can include a body rim that is formed such that the outer diameter at a first point is greater than the outer diameter at a second point located lower than the first point, and the contact support surface can contact the first point and the second point when the airtight cover is in a coupled state with respect to the container body.
When the flap reaches a particular angle while the flap is being rotated downward with respect to the hinge base, an end portion of the contact part can contact the container body, and when a greater force is applied on the flap, the contact part can pass over, as at least one of the contact part, the support protrusion, and the fold part undergoes elastic deformation.
The container body can be fabricated by blow molding such that a portion of the container body under the body rim has an outer diameter greater than that of the first point.
The airtight cover can further include a cover rim that extends downward from an edge of the cover body, and the hinge base can extend outward from a designated position on an exterior surface formed by the cover body and the cover rim.
The flap can be connected to a pair of hinge bases by a pair of fold parts, the support protrusion can extend in the direction heading towards the cover body from a position between the pair of fold parts, and a clearance recess can be formed in the cover rim at a position corresponding to a space between the pair of hinge bases such that the support protrusion passes through the clearance recess when the flap is rotated.
The airtight cover can further include a hook protrusion that extends inward from a lower portion of the cover rim. In cases where the container body includes a body rim that is formed such that the outer diameter at a first point is greater than the outer diameter at a second point located lower than the first point, the hook protrusion can include an inclined surface that is configured to contact the first point and the second point when the airtight cover is in a coupled state with respect to the container body.
The container body can have a cross section corresponding to any one of a circle, a polygon, and a combination of one or more circles and one or more polygons.
The airtight cover can include a multiple number of flaps.
At least a portion of the contact support surface, the contact part, and the support protrusion can be replaceably coupled with the flap. In such cases, at least one of the contact support surface, the contact part, and the support protrusion can have a lower elastic modulus than that of the flap.
Still another aspect of the invention can provide an airtight cover that is separably coupled to the opening of a container body. Such an airtight cover can include: a cover body configured to cover the opening; a hinge base extending outward from the cover body; a flap rotatably connected to the hinge base by a fold part formed on one side thereof; and a support protrusion extending from the one side of the flap in a direction heading towards the cover body, where a contact part configured to contact the container body can be formed on an end portion of the support protrusion. When the flap is rotated downward with respect to the hinge base, the airtight cover can be coupled to the container body, as a contact support surface of the contact part presses against the container body. For a reference line defined as an imaginary line running from the center of the cover body along a horizontal direction towards the center of the contact support surface, and for a pressure point defined as the point at which the container body applies a normal force in an outward direction onto the contact support surface, the fold part can be located under the pressure point and can be located further outward compared to the pressure point along the reference line when the airtight cover is in a coupled state with respect to the container body.
Yet another aspect of the invention can provide an airtight cover that is separably coupled to the opening of a container body. Such an airtight cover can include: a cover body configured to cover the opening; a hinge base extending outward from the cover body; a flap rotatably connected to the hinge base by a fold part formed on one side thereof; and a support protrusion extending from the one side of the flap in a direction heading towards the cover body, where a contact part configured to contact the container body can be formed on an end portion of the support protrusion. When the flap is rotated downward with respect to the hinge base, the airtight cover can be coupled to the container body, as a contact support surface of the contact part presses against the container body. For a reference line defined as an imaginary line running from the center of the cover body along a horizontal direction towards the center of the contact support surface, and for a pressure point defined as the point at which the container body applies a normal force in an outward and downward direction onto the contact support surface, the fold part can be located further inward compared to the pressure point along the reference line when the airtight cover is in a coupled state with respect to the container body.
An embodiment of the present invention having the features above can provide various advantageous effects including the following. However, an embodiment of the present invention may not necessarily exhibit all of the effects below.
An airtight cover and an airtight container according to an embodiment of the present invention can seal a container body, even if there are no protrusions formed on the container body. This makes it easier to manufacture the airtight cover and airtight container and also allows the user to use and open the airtight container more easily.
As the invention allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the present invention to particular modes of practice, and it is to be appreciated that all changes, equivalents, and substitutes that do not depart from the spirit and technical scope of the present invention are encompassed by the present invention. In the description of the present invention, certain detailed explanations of the related art are omitted if it is deemed that they may unnecessarily obscure the essence of the invention.
The terms used in the present specification are merely used to describe particular embodiments and are not intended to limit the present invention. An expression used in the singular encompasses the expression of the plural, unless it has a clearly different meaning in the context. In the present specification, it is to be understood that terms such as “including” or “having,” etc., are intended to indicate the existence of the features, numbers, steps, actions, components, parts, or combinations thereof disclosed in the specification and are not intended to preclude the possibility that one or more other features, numbers, steps, actions, components, parts, or combinations thereof may exist or may be added.
While such terms as “first” and “second,” etc., can be used to describe various components, such components are not to be limited by the above terms. The above terms are used only to distinguish one component from another.
Certain embodiments of the present invention will be described below in more detail with reference to the accompanying drawings. Those components that are the same or are in correspondence are rendered the same reference numeral, and redundant descriptions are omitted.
Referring to
Referring first to
In the container body 500a illustrated in
In contrast, in
As illustrated in
Also, the body rim 510 of the container body 500 does not necessarily have to be shaped such that the outer diameter is decreased at the second point 517 compared to the first point 512, and it is possible to couple an airtight cover 100 according to an embodiment of the invention even in cases where the body rim 510 maintains the same outer diameter along a particular length.
Since it is possible to apply the airtight cover 100 even in cases where the body rim 510 maintains the same outer diameter, the airtight cover 100 according to an embodiment of the invention is applicable to a broad variety of container body 500 types. The container body 500 can be implemented such that its cross section is shaped as any one of a circle, a polygon, a combination of one or more circles and one or more polygons, and other various shapes, and even the body rim 510 can be shaped to have a circular or polygonal cross section.
Referring to
The cover body 110 is a part that is configured to cover the opening 550 of the container body 500 and can generally take up the largest area of the airtight cover 100. The cover body 110 can be formed in a generally flat shape but can be implemented in any of a variety of shapes as necessary. In certain embodiments, a transparent material can be used for all or portions of the cover body 110. Since the cover body 110 serves to cover the opening 550 of the container body 500, the diameter of the cover body 110 can be greater than or equal to the outer diameter of the body rim 510.
The cover rim 120 can extend downward from the edge of the cover body 110. The inner rib 130 can extend downward with a smaller diameter at an inner side of the cover rim 120 and preferably can be formed such that the outer diameter of the inner rib 130 is smaller than the opening 550 of the container body 500. When the user couples the airtight cover 100 onto the container body 500, the body rim 510 of the container body 500 can be inserted between the cover rim 120 and the inner rib 130 of the airtight cover 100. The hook protrusions 160 can be formed on the cover rim 120 at required positions, and if holes 135 were to be formed in the inner rib 130 at corresponding positions, it would be possible to manufacture the airtight cover 100 by applying injection molding using slide core casts.
The cover curb 140 can be formed at the edge of the cover body 110 on the inner side of the cover rim 120. Together with the inner rib 130, the cover curb 140 can form a packing groove 145 in which to insert a packing (not shown). When the user couples the airtight cover 100 onto the container body 500, the packing (not shown) of the airtight cover 100 can press against the body rim 510 to seal the interior of the container body 500.
The clearance recess 150 corresponds to a recess formed in the cover rim 120. As illustrated in
The hook protrusions 160 can be formed extending inward from designated positions on a lower portion of the cover rim 120. In the example illustrated in
Of course, the hook protrusion 160 does not necessarily have to have an inclined surface 165 in order to contact the first point 512 and the second point 517 located at a lower location on the body rim 510. The hook protrusion 160 can, for example, have a bent shape in form of an “L” shape. In certain embodiments, the hook protrusion 160 can simply extend in a horizontal direction to contact only the second point 517, which is located below the first point 512 on the body rim 510 and which has a decreased outer diameter. In cases where the body rim 510 maintains the same outer diameter in the vertical direction along a particular length as described above, the hook protrusion 160 can correspondingly be shaped to have the same inner diameter along a corresponding length.
Although
The hinge base 170 can extend outward from the cover body 110 and, more specifically, can extend outward from a designated position on the exterior surface formed by the cover body 110 and the cover rim 120. As illustrated in
The fold parts 180 are the parts where the flap 190 is connected to the hinge bases 170, and the fold parts 180 can connect the flap 190 such that the flap 190 is rotatable in relation to the hinge base 170. To allow the flap 190 to rotate easily, the fold parts 180 can be formed along a straight line. In certain embodiments, the hinge bases 170 and the flap 190 can be molded from the same material into an integrated form, in which case the fold parts 180 can be formed in a thickness that allows the rotation of the flap 190 while providing a sufficient strength so as not to be easily damaged.
The flap 190 is the part that is connected by the fold parts 180, which may be formed on one side of the flap 190, to be rotatable in relation to the hinge bases 170. The support protrusion 200 can be provided on the same one side where the fold parts 180 are formed on the flap 190.
When the flap 190 is in a lifted state as in
As mentioned above, in certain embodiments that have not been illustrated, the airtight cover 100 can include a multiple number of flaps 190, and these can be connected to multiple hinge bases 170 formed at different positions. In cases where there are a sufficient number of flaps 190, it is possible for the airtight cover 100 not to include the hook protrusions 160.
The support protrusion 200 can extend in a direction heading towards the cover body 110 from the same one side of the flap 190 on which the fold parts 180 are provided. The contact part 210 can be provided on the end portion of the support protrusion 200. When the user rotates the flap 190 downward, the support protrusion 200 as well as the contact part 210 provided on the support protrusion 200 can move without being caught on the cover rim 120 by passing through the clearance recess 150.
The contact part 210 is the part that is formed on the end portion of the support protrusion 200 so as to contact the container body 500. In particular, a contact support surface 220 can be formed on the portion of the contact part 210 that contacts the container body 500 when the flap 190 is fully rotated downward. Incidentally, the contact part 210 can be sized such that the contact part 210 presses the body rim 510 during the course of the flap 190 being rotated downward. For example, while the flap 190 is being rotated about the hinge bases 170 downward, when the flap 190 reaches a particular angle, the end portion of the contact part 210 can contact the container body 500. While in this state, when a greater force is applied on the flap 190, at least one of the contact part 210, support protrusion 200, and fold parts 180 can be elastically deformed, thereby allowing the contact part 210 to move past the portion where the pressure contact occurs and consequently performing a locking procedure. This structure allows the airtight cover 100 to more securely achieve a locked state with respect to the container body 500.
The contact support surface 220 is a portion of the contact part 210 and can be configured to tightly press against the container body 500 when the flap 190 is rotated downward with respect to the hinge bases 170. In cases where the body rim 510 of the container body 500 has a larger outer diameter at a first point 512 and a smaller outer diameter at a second point 517 located lower than the first point 512 as described above, the contact support surface 220 can be configured to contact both the first point 512 and the second point 517 when the airtight cover 100 is in a coupled state with respect to the container body 500.
In certain embodiments, the flap 190, support protrusion 200, contact part 210, and contact support surface 220 can be molded from the same material into an integrated form, in which case the contact part 210 and the contact support surface 220 can be formed with a material and dimensions suitable for the locking procedure described above and for effectively maintaining a sealed state.
On the other hand, in certain embodiments, at least a portion of the support protrusion 200, contact part 210, and contact support surface 220 can be formed from a material that is different from that of the flap 190. For example, in an embodiment of the invention, the material used for the contact support surface 220 can have a lower elastic modulus than that of the material used for the flap 190. Reference to a material having a lower elastic modulus than that of a compared object is intended to mean that elastic deformation occurs more readily in said material than in the compared object. When the contact support surface 220 has a low elastic modulus, the contact support surface 220 can be more tightly pressed against the surface of the container body 500. For example, in cases where a plastic such as polypropylene (PP), etc., is used as the material for the flap 190, a rubber material having a lower elastic modulus such as silicone, etc., can be used for the contact support surface 220. As another example, the material used for the contact part 210 and/or support protrusion 200 can have a lower elastic modulus compared to the material used for the flap 190 in an embodiment of the invention. In such cases, the locking procedure described above can be performed more easily.
In certain embodiments, at least a portion of the support protrusion 200, contact part 210, and contact support surface 220 can be configured to be coupled onto the flap 190. This makes it possible to apply different materials for the above components and to replace any worn or damaged parts when necessary.
In the following, a process for sealing an airtight container 1000 according to an embodiment of the invention is described with reference to
First, the structure of the airtight cover 100 can prevent the inner surface of the cover body 110 from touching the surface of a table, etc., when the airtight cover 100 is in a separated state from the container body 500. Since the cover rim 120 extends down from the cover body 110, the cover rim 120 can first contact the surface of a table, etc., and can enable the cover body 110 to maintain a horizontal orientation. This can prevent the inner surface of the cover body 110 from being contaminated by outside substances and conversely can prevent the surface of the table, etc., from being contaminated by any content of the airtight container 1000 that may have adhered to the inner surface of the cover body 110.
Referring to
In the state illustrated in
The magnified view in
The magnified view in
However, as already described above, at least a portion of the airtight cover 100 can be formed from a material capable of elastic deformation, and the contact part 210 can pass over the portion at which there is pressure contact with the body rim 510, as elastic deformation occurs in at least one of the contact part 210, support protrusion 200, and fold parts 180. More specifically, when the flap 190 reaches a particular angle during the process of the user rotating the flap 190 downward, the end portion of the contact part 210 can contact the container body 500, for example on the second point 517 marked in
In particular, while in this state, the body rim 510 pressing against the contact support surface 220 can cause the cover body 110 to be pulled in the direction of the flap 190 along the reference line, and as a result, the hook protrusions 160 can tightly contact the body rim 510 as shown in
In the following, the principles by which an airtight cover 100 tightly seals the container body 500 according to an embodiment of the invention are described in further detail with reference to
In the structure illustrated in
With respect to the reference line L, which runs from the center of the cover body 110 towards the center of the contact support surface 220 along a horizontal direction, the fold part 180 corresponds to the axis about which the parts connected to the flap 190, including the contact support surface 220 and the contact part 210, rotate in relation to the hinge base 170.
Therefore, if the fold part 180 is present in quadrant C, then the normal force applied by the body rim 510 due to the contact between the contact support surface 220 and the body rim 510 would be applied from above the fold part 180, which serves as the axis of rotation, and as a result would apply a force that rotates the flap 190 downward about the fold part 180. Looking at the composition of
In the state illustrated in
In cases where the body rim 510 includes a second point 517 that has a smaller outer diameter at a lower location compared to the first point 512, the contact support surface 220 can contact the second point 517 as well. In such cases, since the contact support surface 220 contacts the second point 517, i.e., the portion below the first point 512 where the outer diameter is decreased, the airtight cover 100 can maintain a secured state with respect to the vertical direction also. That is, if an upward force were to be applied on the airtight cover 100 while the airtight cover 100 is in a locked state, the contact support surface 220 can be caught on the portion above the second point 517 to prevent the airtight cover 100 from being opened.
As described above, however, having the body rim 510 apply the normal force on the contact support surface 220 in an outward direction at the pressure point is sufficient for maintaining the locked state of the airtight cover 100. Therefore, the body rim 510 does not necessarily have to be shaped to include a second point 517 having a decreased outer diameter compared to a first point 512, and it is possible to couple an airtight cover 100 according to an embodiment of the invention even in cases where the body rim 510 maintains the same outer diameter along the vertical direction over a particular length. In such cases, the friction between the contact support surface 220 and the body rim 510 can serve to secure the airtight cover 100 with respect to the vertical direction.
Next, a description is provided for cases involving the fold part 180 located in other quadrants, although these cases are not illustrated in the drawings. In certain embodiments, the fold part 180 can be located in quadrant B. Since the quadrants A, B, C, D are divided using the first point 512 as the center point within a vertical plane that includes the reference line L, cases in which the fold part 180 is located in quadrant B can include, for example, a case where the cover body 110 has a circular shape and the hinge bases 170 and the fold parts 180 are positioned on the circumference away from the contact part 210 (i.e., a case where an imaginary line extending from the center of the cover body 110 to a fold part 180 forms a large angle with respect to the reference line L). Of course, it is also possible to have the fold part 180 located in quadrant B in a structure in which the cover body 110 and the body rim 510 include portions that are recessed inward and the fold parts 180 are formed in the recessed portions.
In cases where the fold part 180 is located in quadrant B also, the normal force applied by the body rim 510 due to the contact between the contact support surface 220 and the body rim 510 would be applied from above the fold part 180, which serves as the axis of rotation, and as a result can apply a force that rotates the flap 190 downward about the fold part 180. The normal force applied at the first point 512 onto contact support surface 220 in the outward direction can cause the flap 190, which is connected to the contact part 210 and the support protrusion 200, to rotate downward about the fold part 180, thus allowing the airtight cover 100 to maintain a coupled state with respect to the opening 550 of the container body 500.
Although not illustrated in the drawings, a description is now provided for cases in which the body rim 510 applies a normal force onto the contact support surface 220 of the contact part 210 in an outward and downward direction from the second point 517, such that the second point 517 serves as the pressure point, and the fold part 180 is located further inward compared to the pressure point along the direction of the reference line L. These cases would correspond to the fold part 180 being located in quadrant A or quadrant B for quadrants centering around the second point 517.
If the fold part 180 is located in quadrant B with respect to the second point 517, the outward component of the normal force applied at the pressure point of the second point 517 onto the contact support surface 220 would cause the flap 190 to rotate downward and can thus allow the airtight cover 100 to maintain a coupled state.
If the fold part 180 is located in quadrant A with respect to the second point 517, the downward component of the normal force applied at the pressure point of the second point 517 onto the contact support surface 220 would pull the cover body 110 in an outward and downward direction. Since the normal force at the pressure point causes the contact part 210 and the cover body 110 to pull each other while the body rim 510 is present between the contact support surface 220 and the cover body 110, the airtight cover 100 can maintain a secured state with respect to both the horizontal direction and the vertical direction. Of course, in cases where the fold part 180 is located in quadrant A or quadrant B with respect to the first point 512 or the second point 517, the normal force at the pressure point can partially be applied in a direction that rotates the flap 190 upward. Therefore, in cases where the fold part 180 is located in quadrant A or quadrant B, the sizes, shapes, and positions of the hinge base 170, flap 190, support protrusion 200, contact part 210, and contact support surface 220 can be designed such that the component of the normal force acting towards closing the airtight cover 100 is greater than the component of the normal force acting towards opening the airtight cover 100.
An airtight cover 100 and an airtight container 1000 including the airtight cover 100 according to an embodiment of the invention can seal a container body 500 even if there are no protrusions formed on the container body 500, and this feature can provide a great variety of advantages.
First, the fact that the container body 500 does not require protrusions means that the airtight cover 100 can be coupled to existing container bodies 500 of numerous types and that the utility of the airtight cover 100 can be increased greatly. Also, since there are no protrusions formed on the container body 500, it becomes more convenient to carry and store the container body 500, and it becomes more convenient to clean the container body 500, so that the container body 500 can be kept at a high level of cleanliness more easily. In addition, it becomes more easier to open the airtight container 1000, since there is no risk of the airtight cover 100 bumping into or getting caught on the protrusion of the container body 500 when the airtight cover 100 is being opened.
As regards the manufacturing aspect, the container body 500 does not require protrusions and therefore can be manufactured in a simpler shape. Since there are no portions such as protrusions or hooks, etc., that require precision processing, the allowable range of tolerances can be greatly increased. An airtight cover 100 according to an embodiment of the invention can be manufactured by the relatively simple method of injection molding.
While the foregoing provides a description with reference to an embodiment of the present invention, it should be appreciated that a person having ordinary skill in the relevant field of art would be able to make various modifications and alterations to the present invention without departing from the spirit and scope of the present invention set forth in the scope of claims below.
Number | Date | Country | Kind |
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10-2022-0054509 | May 2022 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2023/005269 | 4/19/2023 | WO |