The present invention relates to an alignable electric connector, an electric connector system, and a method for connecting an alignable electric connector with a second electric connector.
Electric connectors are used in many electrical devices for purposes of electrical supply and transmission. For example, many electrical devices are provided with a first electric connector, for example, a plug, that connects to a second electric connector, for example, a socket. Usually, the two mating electric connectors are provided with configurations that are complementary to each other. For example, the first electric connector may include an arrangement of pins and the second electric connector may be provided with a complementary arrangement of sockets that receive the pins.
Misalignment between electric connectors may make connecting the electric connectors difficult. For example, circuit boards include a first electric connector that must align and mate with a second electric connector in a support structure. Even slight variations in the location and orientation of either of the electric connectors may make aligning the electric connectors difficult if not impossible. Misalignment between electric connectors may lead to an installer attempting to force the misaligned electric connectors together. Forcing misaligned electrical connectors together may result in damage to one or both of the electric connectors and any associated electrical devices. For example, electrical pins may bend or otherwise become misshapen. By way of yet another example, in the case of a circuit board, the circuit board may itself become damaged and may need to be replaced with a replacement circuit board. Furthermore, the same alignment difficulties may again occur when installing any such replacement circuit board.
The present invention is directed to providing an alignable electric connector, an electric connector system, and a method for connecting an alignable electric connector with a second electric connector.
The scope of the present invention is defined solely by the appended claims, and is not affected to any degree by the statements within this summary.
According to one embodiment of the present invention, an alignable electric connector comprises means for rotatably mounting the electric connector in a support structure and an electrical interface provided with means for mating with a second electric connector.
According to another embodiment of the present invention, an electric connector system comprises a support structure, an alignable electric connector rotatably mounted in the support structure, and a second electric connector that mates with the alignable electrical connector.
According to yet another embodiment of the present invention, a method for connecting an alignable electric connector and a second electric connector comprises the steps of rotating the alignable electric connector in a support structure to orient the alignable electric connector and connecting the alignable electric connector and the second electric connector.
According to still another embodiment of the present invention, an alignable electric connector comprises at least one means for mating with an orienting structure when the alignable electric connector is oriented to mate with a second electric connector and an electrical interface provided with means for mating with the second electric connector.
According to further embodiment of the present invention, an electric connector system comprises a support structure an alignable electric connector mounted in the support structure and including at least one orienting structure that mates with another orienting structure when the alignable electric connector is properly oriented and a second electric connector that mates with the alignable electrical connector.
According to yet a further embodiment of the present embodiment, a method for connecting an alignable electric connector and a second electric connector comprises the steps of mating at least one orienting structure located on the alignable electric connector with another orienting structure when the alignable electric connector is oriented to mate with the second electric connector and connecting the alignable electric connector and the second electric connector.
According to one aspect of the present embodiment, an alignable electric connector comprises:
means for rotatably mounting the electric connector in a support structure; and
an electrical interface provided with means for mating with a second electric connector.
Preferably, the means for mating with the second electric connector includes sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector further comprises at least one means for mating with an orienting structure when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector further comprises first, second, and third means for mating with fourth, fifth, and sixth orienting structures when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector further comprises at least one means for mating with an orienting structure when the electrical connector is properly oriented, wherein the electrical connector and second connector include sockets and pins that mate after the at least one means for mating with the orienting structure mates with the orienting structure.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for receiving or transmitting electrical power.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for mating with a third electric connector.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for connecting to wires.
Preferably, the means for rotatably mounting the electric connector in a support structure snap fits to the support structure.
Preferably, the alignable electric connector further comprises one or more torque receiving structures for rotating the electric connector.
According to another aspect of the present invention, an electric connector system comprises:
a support structure;
an alignable electric connector rotatably mounted in the support structure; and
a second electric connector that mates with the alignable electrical connector.
Preferably, the alignable electric connector includes sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes at least one orienting structure that mates with another orienting structure when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes first, second, and third orienting structures that mate with fourth, fifth and sixth orienting structures when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes at least one orienting structure that mates with another orienting structure when the alignable electric connector is properly oriented and the electrical connector and second connector include sockets and pins that mate after the at least one orienting structure mates with the another orienting structure.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that receives or transmits electrical power.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that mates with a third electric connector.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that connects to wires.
Preferably, the alignable electric connector is rotatably mounted in the support structure via a snap fit.
Preferably, the alignable electric connector includes one or more torque receiving structures for rotating the electric connector.
According to another aspect of the present invention, a method for connecting an alignable electric connector and a second electric connector comprises the steps of:
rotating the alignable electric connector in a support structure to orient the alignable electric connector; and
connecting the alignable electric connector and the second electric connector.
Preferably, the alignable electric connector and the second electric connector include sockets and pins that mate when the alignable electric connector and the second electric connector are connected.
Preferably, the alignable electric connector includes at least one orienting structure and further comprising the step of mating the at least one orienting structure with another orienting structure when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes first, second, and third orienting structures and further comprising the steps of mating the first, second, and third orienting structures with fourth, fifth, and sixth orienting structures when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes at least one orienting structure and sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented and further comprising the steps of:
mating the at least one orienting structure with another orienting structure when the alignable electric connector is properly oriented; and
mating the sockets and pins after the at least one orienting structure mates with the another orienting structure.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that receives or transmits electrical power.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that mates with a third electric connector.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that connects to wires.
Preferably, the alignable electric connector is rotatably mounted in the support structure via a snap fit.
Preferably, the alignable electric connector includes one or more torque receiving structures for rotating the electric connector.
According to another aspect of the present invention, an alignable electric connector comprises:
at least one means for mating with an orienting structure when the alignable electric connector is oriented to mate with a second electric connector; and
an electrical interface provided with means for mating with the second electric connector.
Preferably, the means for mating with the second electric connector includes sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector further comprises first, second, and third means for mating with fourth, fifth, and sixth orienting structures when the alignable electric connector is properly oriented.
Preferably, the electrical connector and second connector include sockets and pins that mate after the at least one means for mating with the orienting structure mates with the orienting structure.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for receiving or transmitting electrical power.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for mating with a third electric connector.
Preferably, the means for mating with the second electric connector is located on the first side of the interface and a second side of the interface is provided with means for connecting to wires.
According to another aspect of the present invention, an electric connector system comprises:
a support structure;
an alignable electric connector mounted in the support structure and including at least one orienting structure that mates with another orienting structure when the alignable electric connector is properly oriented; and
a second electric connector that mates with the alignable electrical connector.
Preferably, the alignable electric connector includes sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented.
Preferably, the alignable electric connector includes first, second, and third orienting structures that mate with fourth, fifth and sixth orienting structures when the alignable electric connector is properly oriented.
Preferably, the electrical connector and second connector include sockets and pins that mate after the at least one orienting structure mates with the another orienting structure.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that receives or transmits electrical power.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that mates with a third electric connector.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that connects to wires.
According to another aspect of the present embodiment, a method for connecting an alignable electric connector and a second electric connector comprises the steps of:
mating at least one orienting structure located on the alignable electric connector with another orienting structure when the alignable electric connector is oriented to mate with the second electric connector; and
connecting the alignable electric connector and the second electric connector.
Preferably, the alignable electric connector and the second electric connector include sockets and pins that mate when the alignable electric connector and the second electric connector are connected.
Preferably, the alignable electric connector includes first, second, and third orienting structures and further comprising the steps of mating the first, second, and third orienting structures with fourth, fifth, and sixth orienting structures when the alignable electric connector is oriented to connect with the second electric connector.
Preferably, the alignable electric connector includes sockets or pins that mate with pins or sockets on the second electric connector when the alignable electric connector is properly oriented and further comprising the step of mating the sockets and pins after the at least one orienting structure mates with the another orienting structure.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that receives or transmits electrical power.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that mates with a third electric connector.
Preferably, the alignable electric connector includes an interface provided with a first side that mates with the second electric connector and a second side that connects to wires.
As shown in
According to another aspect of the present embodiment, the alignable electric connector 5 is configured to align and mate with at least one other electric connector, for example the second electric connector 105 on the circuit board 100 shown in
The alignable electric connector 5 and the second electric connector 105 are provided with conductive elements, for example, and not limitation, conductive pins and sockets, that all electrical supply and transmission to occur between the connectors 5, 105. As shown in
As shown in
Regardless of whether the conductive pins are located on the first side 41 of alignable electric connector 5 or the second electric connector, those of ordinary skill in the art will appreciate that it is within the scope of the present embodiment to utilize any number of pins and to arrange the pins in any configuration. Additionally, within the scope of the present embodiment, the pins may be of different sizes and different shapes. Furthermore, although in the embodiment depicted in
As shown
The second side 42 may connect to wires (not shown), for example by fastening or soldering wires to the interface 40. Alternatively, the second side 42 may connect to a third electric connector (not shown) that mates with the second side 42 of the electrical interface 40. For example, and not limitation, the second side 42 may have an arrangement of conductive pins (not shown) that fit into corresponding pin sockets 43 on the third electric connector (not shown). By way of yet another example, the second side 42 of electrical interface 40 may have an arrangement of sockets 43 that receive pins (not shown) provided on the third electric connector (not shown).
As shown, the alignable electric connector 5 preferably includes one or more orienting structures configured to mate with one or more other orienting structures when the alignable electric connector 5 is properly oriented. By way of example, the alignable electrical connector 5 may be provided with a first orienting structure 59 that is configured to mate with a fourth orienting structure 203 provided on the support structure 201.
As shown in
By way of example, and not limitation, in the embodiment shown in
Those of ordinary skill in the art will appreciate that additional or alternative orienting structures may be provided on the alignable electric connector 5. By way of yet another example, as shown in
By way of still yet another example, the alignable electric connector 5 may be provided with a third orienting structure 61. According to one aspect of the present embodiment, the third orienting structure 61 may be configured to orient the alignable electric connector 5 by mating with a sixth orienting structure 110, for example, a circuit board 100, that includes the second connector 105. According to one aspect of the present embodiment, the third orienting structure 61 may be configured to orient the second electric connector 105 by mating with a sixth orienting structure 110, for example, a circuit board 100, that includes the second connector 105.
Those of ordinary skill in the art will appreciate that it is within the scope of the present embodiment to fabricate the alignable electric connector 5 without an orienting structure. Furthermore, although various examples of possible orienting structures 59, 60, and 61 have been shown, those of ordinary skill in the art will appreciate that it is within the scope of the present embodiment to provide the alignable electric connector 5 with other configurations that mate with a variety of structures. For example, and not limitation, where a stack of circuit boards 100 are provided, the alignable electric connector 5 may be provided with a stack or other arrangement of orienting structures 61 that mate with the circuit boards 100 when the alignable electric connector 5 is properly oriented.
Preferably, the one or more orienting structures, for example, and not limitation 59, 60, 61, on the connector 5, mate with one or more other orienting structures, for example, and not limitation, 203, 110, 100, before the conductive pins on the electric connectors 5 or 105 mate with the corresponding sockets on the other electric connector 5 or 105. Advantageously, this arrangement may prevent damage to the conductive pins, for example 44, from misalignment with the sockets. By way of example, and not limitation, as shown in
Although, in the embodiment shown in
As shown in
Those of ordinary skill in the art will appreciate that present embodiment may, within the scope of the present invention, use other means for rotatably mounting the alignable electric connector 5 to the support structure 201. For example, and not limitation, as shown in
Although the alignable electric connector 5 may be provided with a geometry that allows the alignable electric connector 5 to reorient and rotate while mounted in the support structure 201, in alternative embodiments, the position of the electric connector 5, with respect to the support structure 201, may be fixed while the alignable electric connector 5 is mounted to the support structure 201. For example, and not limitation, in certain embodiments, for example the embodiment shown in
Those of ordinary skill in the art will appreciate that the connector 5 may be fabricated from any number of materials, for example, and not limitation, a plastic, metal, ceramic, a glass, or fiberglass. In the present embodiment, the connector 5 may be molded and fabricated from fiberglass and a thermoplastic polyester resin, for example, and not limitation, Crastin® SK605 and BK503 resins manufactured by Dupont®.
The present description depicts specific examples to teach those skilled in the art how to make and use the best mode of the invention. For the purpose of teaching inventive principles, some conventional aspects have been simplified or omitted. Those skilled in the art will appreciate variations from these examples that fall within the scope of the invention. For example, it should be apparent to those skilled in the art that it is within the scope of the present invention to use the principals discussed herein in conjunction with connectors any type of electrical devices, and not just as a connectors 5, 105 used to supply power to a circuit board 100. The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention.
Persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part to create additional embodiments within the scope and teachings of the invention.
Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein may be applied to other embodiments than those described above and shown in the accompanying figures. Accordingly, the scope of the invention is determined from the following claims.
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WO2009/134250 | 11/5/2009 | WO | A |
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