We describe various alignable tools, in particular, trials and chisels, that may be used in preparing an intervertebral site in a spine, the site being suitable for placement of a prosthetic intervertebral disc as a replacement for a natural disc in that spine. We also describe methods of using those tools.
The intervertebral or spinal disc is an anatomically and functionally complex joint. The intervertebral disc is made up of three component structures: (1) the nucleus pulposus; (2) the annulus fibrosus; and (3) the vertebral end plates. The biomedical composition and anatomical arrangements within these component structures are related to the biomechanical function of the disc.
The spinal disc may be displaced or damaged due to trauma or disease. As a result of such displacement or damage, the nucleus pulposus may herniate and protrude into the vertebral canal or intervertebral foramen. Such a deformation is known as a herniated or “slipped” disc. This protrusion may press upon one or more of the spinal nerves exiting the vertebral canal through a partially obstructed foramen, thereby causing pain or paralysis in the area of its distribution. Similarly, spinal discs may degenerate with age or excessive use resulting in a decrease in disc height. One specific result of such disc height decline is the narrowing of the foramenal space, often causing pressure on the emanating nerve and causing pain and paralysis in the area of the nerve's influence. Pressure on the nerve and disc herniation often happen together.
Artificial intervertebral discs are used to replace damaged or diseased natural intervertebral discs. Various types of artificial intervertebral discs have been developed with the goal of restoring the normal kinematics and load-sharing properties of the natural intervertebral discs. Two such types are ball-and-socket joint type discs and the elastomer type discs.
We have described prosthetic intervertebral discs in U.S. Pat. No. 7,153,325, entitled “Prosthetic Intervertebral Disc and Methods for Using Same,” issued on Dec. 26, 2006, assigned to Spinal Kinetics Inc., and in U.S. patent applications, Ser. No. 10/903,276, entitled “Prosthetic Intervertebral Disc and Methods for Using Same,” filed Jul. 30, 2004, published as 2005/0228500 on Oct. 13, 2005; Ser. No. 11/218,707, entitled “Prosthetic Intervertebral discs,” filed Sep. 1, 2005, published as 2007/0050032 on Mar. 1, 2007; Ser. No. 11/281,205, entitled “Prosthetic Intervertebral Discs,” filed Nov. 15, 2005, published as 2007/0050033 on Mar. 1, 2007; Ser. No. 11/527,804, filed on Sep. 26, 2006, entitled “Prosthetic Intervertebral Discs having Substantially Rigid End Plates and Fibers Between Those End Plates,” published as 2007/0168033 on Jul. 19, 2007; and Ser. No. 11/528,100, filed Sep. 27, 2006, entitled “Prosthetic Intervertebral Discs having Stiff End Plates and a Compressible Polymeric Core,” published as 2007/0168034 on Jul. 19, 2007, the entirety of which are incorporated by reference.
Below, we describe alignable tools and tool systems, particularly chisels and trials, that may be used variously for determining the proper size and position of a prosthetic disc to be implanted and for preparing that site, e.g., by chiseling, for the placement of the prosthetic intervertebral discs. Generally, the trial and the chisel are used free-hand, in the sense that for many variations of the described tools, the tools are not used simultaneously by the surgeon and are positioned by hand rather than through the use of jigs and other tools. These tools use a visualization device, e.g., a fluoroscope, in conjunction with the spine itself to align the tools and to assure proper sizing and placement of the prosthetic disc. The tools are alignable via, for instance, the presence of alignment passageways in the tools allowing a sequence of the tools to be viewed in situ with a fluoroscope and positioned or repositioned as necessary to align the latter tools in the former tools' position.
In particular, the tools may comprise trials and chisels. Trials are individual tools used to determine the overall size of the intervertebral space and to provide guidance to the surgeon in selecting the size of the prosthetic intervertebral disc to be implanted. Since the intervertebral space usually exhibits lordosis and hence is generally wedge-shaped, various sizes of trial, perhaps with the same included angle between the trial faces, are also used to select a proper anterior-posterior (“AP”) placement of the prosthetic intervertebral disc to be implanted. Qualitatively, a thicker trial resides in a more anterior end of the intervertebral space; conversely, a thinner trial resides more towards the posterior of the space.
A progression of different sized trials is inserted into the disc space to determine the appropriate size, including height, lordotic angle, anterior-posterior and lateral dimensions, and the position of the prosthetic disc to be implanted. The different sized trials may have shapes corresponding to different lordotic angles and sizes.
Specifically, one procedure for using the set of trials is thus: the centerline of the vertebral bodies may be marked on those vertebral bodies. A centerline mark on the trial may be then aligned with the centerline of the vertebral bodies to center those trial. That first trial is inserted into an intervertebral space after the native disc has been removed. The placement of the trial head in the vertebral space is assessed, by reviewing the degree of correspondence between the trial's height and included angle (i.e., between the trial faces) and the observed height and angle between the vertebral surfaces and by considering the AP placement of the trial head. If the angle or height is not that desired, a trial with a different angle or height is chosen and the resulting placement is reviewed. If the trial sits too far towards the anterior, a smaller (or thinner) trial is selected for review. The surgeon confirms choice of the appropriate trial. This trial determines the size of the prosthetic disc. The surgeon also confirms that the trial is situated appropriately in the disc space, e.g., generally centered in the intervertebral space (if the replacement is a one-piece prosthetic disc), and aligned to the sagittal plane of the patient.
The position of our alignable trial is then determined by placing a fluoroscope is a position such that is aligned with the trial's alignment passageway. Often that alignment passageway is side-to-side in the trial head, but it need not be. The trial is then removed.
The chisel head is inserted into the space typically with a hammer to drive the chisel into the space and to cut grooves into the opposing faces on the vertebral bodies. If the chisel includes a stop, the chisel is driven until the stop on the chisel head engages a vertebral surface or surfaces. This indicates that the chisel head has progressed to a specific chosen depth and, therefore, produced the chosen length of groove in the vertebral body. These linear grooves in the face of the vertebrae are intended variously for proper alignment of the prosthetic disc in the intervertebral space during deployment, for proper depth (or AP placement) of the prosthetic disc in the opening, and for fixation of the disc by sliding one or more fixation elements, such as fins, keels, anchors, pins, barbs, screws, etc., situated on the disc face into the chiseled linear grooves. The groove length is often chosen to match a corresponding measurement on the prosthetic disc attachment component.
Another chisel head may be inserted into the disc space to cut additional grooves into an adjoining vertebral body. That other chisel head may also include a stop for controlling the length of the groove.
As noted above, such placement may, for chisels having exterior cutting surfaces, involve pounding the chisel into the intervertebral space until the corresponding alignment passageway is aligned with the view provided by the fluoroscope. If a chisel includes cutting surfaces that are extended outwardly from the face of the chisel into vertebral bone after placement in the intervertebral space, the initial placement of the chisel obviously requires less force.
After the chisel is removed, the prosthetic disc is placed in the intervertebral space.
The tool systems may include one or more chisels or one or more trials. Typically, a tool system will include at least one trial and at least one chisel corresponding in shape or size to the trial. A tool system may include collections of multiple trials and of multiple chisels. Other tool systems may include a number of trials, often of different or incremental sizes, or a number of chisels, also of different or incremental sizes.
The described trial or trials may include one or more fluoroscopically visible passageways through the trial in a position matched by one or more fluoroscopically visible passageways through a corresponding chisel or chisels. The passageways in each of the trial and corresponding chisel may, for instance, be circular and pass from side-to-side allowing a surgeon user to match the position of a chisel to that of the appropriate trial. The passageways may be at least partially filled with a fluorolucent material.
Although the trials and chisels will generally be radio-opaque and typically metallic, with open or radiolucent alignment passageways, that need not be the case. The body may be at least partially radiolucent but have radio-opaque features, such as alignment pins, for indicating AP depth and lateral alignment of the trial between the vertebral bodies.
One or more chisels may be used to cut grooves in the vertebral bodies, which grooves are, in turn, used for aligning and affixing the disc to the vertebral bodies. The chisels may include external surfaces or cutters for creating the grooves. The number, orientation, and shape of the cutters may match the attachment or fixation component of the prosthetic disc to be implanted. The size of the cutters may be a percentage of the size—in width, height, or both—of the attachment component on the disc, ranging anywhere from 50-125%, and perhaps approximately 80% to 100%, often about 100%. The chisels may include “stops” that contact, for instance, one or more surfaces on the vertebrae when the chisel is inserted into the intervertebral space at a predetermined depth. Such a stop may be used to control the length of a groove cut by the chisel in the disc space.
The chisels are typically wholly or partially radio-opaque with passageways corresponding to those in a matching trial so that a user may visualize those chisels under fluoroscopy to ensure correct positioning, both laterally and anterior-posteriorly and matching the positioning of that trial.
We describe a chisel assembly having extendable cutting members. These allow introduction of the chisel into the intervertebral space and proper alignment of the chisel to take place with great ease. The cutting members may be extended by a cam or the like situated in the chisel handle. Removing the chisel may take place with the aid of a slide hammer or the like.
The tool systems may optionally include a distractor for moving or “distracting” two adjacent vertebral bodies in a spine thereby providing access to an intervertebral space for implanting the prosthetic disc. One variation of the distractor is made up of an upper jaw, a lower jaw, a mechanism for opening the upper and lower jaws, and a mechanism for maintaining the opening between those upper and lower jaws. The upper and lower jaws contact the two adjacent vertebrae and are used to press them apart.
The tool systems may also include an inserter tool for placing the prosthetic disc into the disc space between the vertebral bodies. The inserter may include engagement features configured to cooperate with mating features on the prosthetic disc's end plates. Those inserter engagement features and prosthetic disc mating features may be arranged so that, when the disc is inserted into its selected disc space, the prosthetic disc itself is in a compressed, hyper-lordotic state that eases that final implantation passage.
Other and additional devices, apparatus, structures, and methods are described by reference to the drawings and detailed description below.
1 and 7B1 also show side, cross-sectional views of another variation of a mechanism for extending the cutting surfaces of the chisel of
Trial head (102) is shown in view (a) to be attached to handle (104). This is the assembled form of this variation of our trial (104). This view of the trial head (102) shows a surface (112) that contacts one of the prepared vertebral surfaces forming the upper and lower bounds of the intervertebral space. The groove (114) in surface (112) is provided to allow the surgeon visually to center trial head (102) by lining up groove (114) with a center mark on the chosen vertebrae previously made by the surgeon. This view (a) also shows marking guide (116) that may be used by the surgeon in making a mark on the vertebra. Notches (118) may be used as grasping sites for an implement, e.g., grasping pliers or the like, that may be used to remove the trial head (102) from the human body in the event that the handle (104) cannot be reattached for removal from the intervertebral space or the user wishes to remove the trial head (102) for other reasons.
View (b) provides a top view of trial head (102) with the handle (104) removed. Groove (114) and marking guide (116) may also be seen in this view as may grasping notches (118). The outlines of the lateral opening or sighting passageway (120) and the longitudinal sighting passageway (122) are also shown in this depiction. The lateral passageway (120) and longitudinal sighting passageway (122) are used in the alignment procedure described below.
In this view, the passageways are shown to include a substantially right angle between them. They are also shown to be substantially round. As is noted elsewhere, the passageways need not be at a right angle to each other. The various sighting bores need not be round. First, the lateral passageway (120) may situated at an angle selected to allow, for instance, a more vertical placement of the fluoroscope. If the longitudinal sighting passageway (122) is positioned as shown in
Further, the longitudinal sighting passageway (122) is shown to have a pair of steps (124, 126) separating regions having differing diameters. These steps are for placement of the handle (104 in
As will be discussed with regard to
In any case, returning to
Finally, view (f) of
View (a) of
The cutting surfaces or structures (156) on chisel head (152) are shown to be generally triangular in cross-section but may be of any shape that cooperates with the fixation components found on the allied prosthetic disc. Similarly, chisel head (152) is shown to have three cutting surfaces (156) on each of its faces. Although this is a suitable number, the number and position of cutting surfaces (156) on may be chosen to match or to complement the number and position of fixation components found on the prosthetic disc. The lateral sighting passageway (160) is seen, in shadow, in chisel head (152).
View (b) of
View (d) of
View (e) shows a distal end view and view (f) provides a perspective view of the chisel head (152) also showing three cutting surfaces (156), centering alignment component (162), and lateral alignment bore or passageway (160) in shadow.
The faces (128, 130 in
Step A provides an anterior view of the site for implanting a prosthetic disc. The intervertebral space (170) has been prepared by removal of the natural disc from between upper vertebra (172) and lower vertebra (174).
Step B shows a side view of our trial (176) with the trial head (178) inserted into the intervertebral space (170). The size of the trial (176) has, via a combination of pre-selection, experience, and trial-and-error, been selected. Step C shows a side view of the trial head (178) residing in the intervertebral space (170). The handle of the trial (176) has been removed to allow sighting of the fluoroscope (184) through the anterior-posterior sighting port (182). The shape of the view (186) may also be seen.
Step D shows an anterior view of the trial head (178) inserted into the intervertebral space (170) between upper vertebra (172) and lower vertebra (174). The fluoroscope (184) is out of position as evidenced by the oval shape of view (188).
Step E shows the same view as does Step D, but the fluoroscope (184) has been relocated into a proper position aligned with the side-to-side alignment bore (190) as evidenced by the roundness of the sight (188) through that bore.
Step F shows anterior and side views of the chisel (192) situated in the intervertebral space (170). As evidenced by the round shape of the view (194) through the side-to-side bore (196), the chisel (192) approached and now resides in the intervertebral space (170) in the same position and alignment as did the trial (174) in the prior steps.
Step G shows an anterior view of a prosthetic intervertebral disc (198) situated in the intervertebral space (170) between upper vertebra (172) and lower vertebra (174) after the chisel (174) has been removed.
The chisel tools shown in the various views in
Another variation of our chisel utilizes extendable cutting surfaces that cut grooves when being removed from the intervertebral space. The chisels may be used to cut patterns in the vertebral surface that are complementary to fixed or deployable anchoring features in the implant, thus lowering the risk of implant migration. This variation of our tool may also be used as a trial when the extendable cutting surfaces are retracted.
1 and 7B2 show another variation of our chisel tool having extendable cutting surfaces. In this variation a cam (290) is used to extend the chisel cutting surfaces (274) up through openings (272).
1 shows a partial, cross-sectional, side view of the chisel tool showing chisel cutting surfaces (274) and openings (272). A cam (290) having two lobes is rotated on a shaft (292) with a support (294) to push the chisel cutting surfaces (274) out of the chisel body through the opposed openings (272).
1 shows a partial, cross-sectional, side view of the chisel tool found in
Step 2 shows the extension of the cutting surfaces. The knob (260), as also shown in
Step 3 shows removal of the chisel (250) and the chisel head (252) with cutting surfaces (274) extended. Removal of the chisel (250) cuts grooves (306) into upper vertebra (302) and lower vertebra (304). In the depicted variation, knob (260) has been replaced by a slide hammer assembly made up of slide weight (308) and stop (310). Slide weight (308) has substantial mass and as it is impelled against stop (310), pulls the chisel from the intervertebral space. That intervertebral space is now ready for placement of a disc implant having placement extensions such as keels, fins, and spikes.
Similarly,
The invention is defined by the claims that follow, whether those claims are original or amended. Equivalents to those claimed inventions, as the term is defined by the courts, are considered to be within the coverage of those claims.