A fluidic ejection device is a component of a fluid ejection system that is used to eject fluid onto a surface. The fluidic ejection device includes a number of fluid ejecting nozzles. Through these nozzles, fluid, such as ink and fusing agent among others, is ejected or moved. For example, nozzles may include an ejection chamber that holds an amount of fluid and a fluid actuator within the ejection chamber that ejects the fluid through en opening of the nozzle.
The accompanying drawings illustrate various examples of the principles described herein and are part of the specification. The illustrated examples are given merely for illustration, and do not limit the scope of the claims.
Throughout the drawings, identical reference numbers designate similar, but not necessarily identical, elements. The figures are not necessarily to scale, and the size of some parts may be exaggerated to more clearly illustrate the example shown. Moreover, the drawings provide examples and/or implementations consistent with the description; however, the description is not limited to the examples and/or implementations provided in the drawings,
A fluidic ejection device is a component of a fluid ejection system that is used to eject fluid onto a surface. The fluidic ejection device includes a number of fluid ejecting nozzles. Through these nozzles, fluid, such as ink and fusing agent among others is ejected or moved. For example, nozzles may include an ejection chamber that holds an amount of fluid, a fluid actuator within the ejection chamber operates to eject the fluid through an opening of the nozzle.
In a specific example, these fluidic ejection devices are found in any number of printing devices such as inkjet printers, multi-function printers (MFPs), and additive manufacturing apparatuses. The fluidic systems in these devices are used for precisely, and rapidly, dispensing small quantities of fluid. For example, in an additive manufacturing apparatus, the fluidic ejection device dispenses fusing agent. The fusing agent is deposited on a build material, which fusing agent facilitates the hardening of build material to form a three-dimensional product.
Other fluidic, ejection devices dispense ink on a two-dimensional print medium such as paper. For example, during inkjet printing, fluid is directed to a fluidic ejection device. Depending on the content, to be printed, a controller of the fluidic ejection device determines the time and position at which the ink drops are to be released/ejected onto the print medium. In this way, the fluidic ejection device releases multiple irk drops over a predefined area to produce a representation of the image content to be printed. Besides paper, other forms of print media may also be used. Accordingly, as has been described, the systems and methods described herein may be implemented in two-dimensional printing, i.e., depositing fluid on a substrate, and in three-dimensional printing, i.e., depositing a fusing agent or other functional agent on a material base to form a three-dimensional printed product.
While such fluidic ejection devices have increased in efficiency in ejecting various types of fluid, enhancements to their operation can yield increased performance. For example, some fluidic ejection devices are removable from the overall fluidic ejection system in which they are disposed. For example, when a fluidic ejection device is damaged, old, or otherwise inoperable, it may be removed from a fluidic ejection system and replaced with a new fluidic ejection device. Misalignment of the new fluidic ejection device during installation can result in damage to the fluidic ejection device or the system as a whole. For example, fluidic ejection devices may include a needle that punctures a septum of a fluid supply tube. Through this needle/tube interface, fluid is delivered from a reservoir to the fluidic ejection device to be ejected therefrom. Misalignment during installation may result in bending of this needle, even to the point where the needle is broken. Broken needles may result in spillage of the fluid, or inability to pass fluid from the fluid supply tube to the fluidic ejection device. Misalignment may also result in damage to other components. Misalignment can affect other components of the fluidic ejection device and system as well. Such misalignment may result in the unpredictable and undesirable ejection of fluid from the fluidic ejection device, resulting in decreased print quality.
Accordingly, the present specification describes a fluidic ejection device that solves these and other issues. Specifically, the present specification describes an alignment system that includes an alignment cover for a fluidic ejection device. The alignment cover includes alignment features. The alignment cover interfaces with an alignment post that has corresponding guide features. The interface of the guide features and alignment features guide the fluidic ejection device to interface with a positioning datum, which positioning datum places, and maintains, the fluidic ejection device in an operating position during which fluid ejection occurs. Without such an alignment post, a user would attempt to place the fluidic ejection device on the positioning datum without any additional aid. During such an unassisted insertion process, the user may bump the fluidic ejection device into other components, which can damage components of the carriage or the fluidic ejection device itself. Accordingly, the alignment cover and alignment post system allows for guided insertion of the fluidic ejection device until it can interface with the positioning datum of the carriage.
Specifically, the present specification describes an alignment cover for a fluidic ejection device. The cover includes a substrate to affix to the fluidic ejection device. At least one alignment feature is disposed on the substrate. The at least one alignment feature mates with a corresponding guide feature on an alignment post of a carriage. The at least one alignment feature removably couples the fluidic ejection device to the carriage. The cover also includes at least one engagement feature disposed on the substrate. The at least one engagement feature interfaces with the alignment post to reduce relative motion of the fluidic ejection device relative to the carriage.
The present specification also describes a fluidic ejection system. The fluidic ejection system includes a fluidic ejection device that includes a number of fluidic ejection dies. An alignment rover is disposed on the fluidic ejection device and includes at least one alignment feature to mate with a corresponding guide feature on an alignment post of a carriage and to removably couple the fluidic ejection device to the carriage. The cover also includes at least one engagement feature disposed on the substrate. The at least one engagement feature interfaces with the alignment post to reduce relative motion of the fluidic ejection device relative to the carriage. The fluidic ejection system also includes an alignment post that includes at least one guide feature running parallel to a longitudinal axis of the alignment post. The at least one guide feature guides the fluidic ejection device to interface with a positioning datum of the carriage. In this example, the fluidic ejection device slides along the guide features into the interface with the positioning datum.
The present specification also describes a fluidic ejection device. The fluidic ejection device includes a number of fluidic ejection dies disposed on a substrate. Each fluidic ejection die includes an array of nozzles. Each nozzle includes an ejection chamber, an opening, and a fluid actuator disposed within the ejection chamber. Each fluidic ejection device also includes an alignment cover that includes at least one alignment feature to mate with a corresponding guide feature on an alignment post of a carriage. The at least one alignment feature removably couples the fluidic ejection device to the carriage. The cover also includes at least one engagement feature disposed on the substrate. The at least one engagement feature interfaces with the alignment post to reduce relative motion of the fluidic ejection device relative to the carriage.
In summary, using such an alignment cover 1) provides a guided insertion stroke; 2) controls position and orientation of the fluidic ejection device before possible interaction with other components of the carriage; 3) provides sufficient clearance to prevent damage to such components: and 4) can be keyed such that just particular fluidic ejection devices are insertable into the carriage. However it is contemplated that the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
As used in the present specification and in the appended claims, the term “carriage” may refer to various types of carriages including scanning type-carriages and non-scanning type carriages. For example, in a scanning type carriage, the carriage scans across the width of the media, perpendicular to a direction of movement of the media through the printing system. By comparison, in a non-scanning type carriage, the fluidic ejection device may be substrate-wide, meaning the carriage and the fluidic ejection device are stationary while the media moves underneath,
As used in the present specification and in the appended claims, the term “a number of” or similar language is meant to be understood broadly as any positive number including 1 to infinity.
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present systems and methods. It will be apparent, however, to one skilled in the art that the present apparatus, systems, and methods may be practiced without these specific details. Reference in the specification to “an example” or similar language means that a particular feature, structure, or characteristic described in connection with that example is included as described, but may or may not be included in other examples.
Turning now to the figures,
The alignment cover (100) includes a substrate (102) to affix to the fluidic ejection device. The substrate (102) may be formed of any number of materials including plastic. As depicted in
Disposed on the substrate (102) is at least one alignment feature (106). The alignment feature (106) mates with a corresponding guide feature on en alignment post to removably couple the fluidic ejection device to a carriage. As a specific example, the alignment feature (106) may be a slot, or a number of slots as depicted in
In some examples, the alignment cover (100) also includes at least one engagement feature (104). For example, the alignment cover may have engagement features (104-1, 104-2, 104-3, 104-4, 104-5, 104-6) disposed on different surfaces of the substrate (102). As one specific example, some of the engagement features (104-5, 104-6) may be disposed within the alignment feature (106), i.e., within the slot. The engagement features (104) interface with the alignment post to reduce relative motion of the fluidic ejection device relative to the carriage. More specifically, the engagement features (104) reduce the movement of the fluidic ejection device during insertion, and then allow greater movement of the fluidic ejection device when the fluidic ejection device is aligned with the positioning datum. For example, during installation, the engagement features (104) prevent movement in ell but an insertion direction a$ indicated by the arrow (108) in.
The engagement features (104) are positioned on the alignment cover (100) such that they disengage from the alignment post when the fluidic ejection device is aligned with the positioning datum of the carriage. That is, the alignment post may have recesses into which the engagement features (104) fail when the fluidic ejection device is aligned with the positioning datum of the carriage. These recesses on the alignment post remove the contact force that previously restricted movement of the fluidic ejection device relative to the carriage. That is, upon disengagement of the engagement features (104) from the alignment post, the fluidic ejection device can move in various directions relative to the carriage as allowed by the positioning datum. For example, the fluidic ejection device can move in six degrees, i.e., an x-direction, a y-direction, a z-direction, a theta-x rotation, a theta-y rotation, and a theta-z rotation relative to the carriage.
Such an alignment cover (100) allows for guided direction of the fluidic, ejection device towards the positioning datum. The positioning datum refers to a component of a fluidic ejection system that precisely aligns the fluidic. ejection device with the carriage. Misalignment of the fluidic ejection device within the carriage may affect operations of the fluidic ejection device and larger fluidic ejection system as well as the preciseness of fluidic ejection, i.e print quality.
The positioning datum is near the bottom surface of the carriage and the alignment cover (100) and alignment post facilitate locating the fluidic ejection device within a gathering region of the positioning datum. That is, the positioning datum has a region wherein if the fluidic ejection device is disposed it can collect, and orient the fluidic ejection device relative to the carriage. However, due to the location of the positioning datum on the carnage it may not be visible during installation of a fluidic ejection device and may be located such that in trying to position the fluidic ejection device within the gathering region, the fluidic, ejection device may contact other components of the carriage. Due to the lack of visual verification and potential undesirable contact the carriage and/or the fluidic ejection device may be damaged. The alignment cover (100), with its alignment and engagement features (106, 104), can alleviate this by providing a guided insertion that 1) directs the fluidic ejection device to the gathering region of the positioning datum and 2) avoids undesirable contact between the carriage and fluidic ejection device.
The guide features (212-1, 212-2) may take any form. For example, the guide features (212-1, 212-2) may be protrusions as depicted in
The alignment Wast (210) may also include recesses or other surface features that disengage with the alignment cover (
Such an alignment post (210) and alignment cover (
While
As is clearly depicted in
Note that, as depinted in
That is, following disengagement of the engagement features (104) and the alignment post (210), the fluidic ejection device (420) has multiple, for example six, degrees of freedom relative to the alignment post (210). The six degrees include an x-direction, a y-direction, a i-direction, rotation about the x-direction, rotation about the y-direction, and rotation about the z-direction. In other words, the fluidic ejection device (420) is to slide along the alignment post (210) into an interface with the positioning datum (422),
For example, each fluidic ejection die (526) includes an array of nozzles. Each nozzle includes a number of components. For example, a nozzle includes an ejection chamber to hold an amount of fluid to be ejected, an opening through which the amount of fluid is ejected, and an ejecting fluid actuator, disposed within the ejection chamber, to eject the amount of fluid through the opening.
Turning to the ejecting fluid actuators, the ejecting fluid actuator may include a firing resistor or other thermal device, a piezoelectric element, or other mechanism for ejecting fluid from the ejection chamber. For example, the ejecting fluid actuator may be a firing resistor. The firing resistor heats up in response to an applied voltage. As the firing resistor heats up, a portion of the fluid in the ejection chamber vaporizes to form a bubble. This bubble pushes fluid out the opening and onto the print medium. As the vaporized fluid bubble pops, fluid is drawn into the ejection chamber from a passage, and the process repeats. In this example, the fluidic ejection die (526) may be a thermal inkjet (TIJ) fluidic ejection die (526).
In another example, the ejecting fluid actuator may be a piezoelectric device. As a voltage is applied, the piezoelectric device changes shape which generates a pressure pulse in the ejection chamber that pushes the fluid out the opening and onto the print medium. In this example, the fluidic ejection die (526) may be a piezoelectric inkjet (PIJ) fluidic ejection die (526).
The fluidic ejection dies (526) may be coupled to a controller that controls the fluidic ejection dies (526) in ejecting fluid from the nozzle openings. For example, the controller defines a pattern of ejected fluid drops that form characters, symbols, and/or other graphics or images on the print medium. The pattern of ejected fluid drops is determined by the print job commends and/or command parameters received from a computing device.
In some examples, the fluidic ejection device (420) is a substrate-wide printer and the array of fluidic ejection dies (
Each fluidic ejection device (420) includes an alignment cover (100) that may be uniquely keyed to fit on the alignment post (210) or on a particular location on the alignment post (210). As described above, the guide features (
One specific example of an additive manufacturing process is a thermal fusing process, in a thermal fusing process to form the 3D object, a build material, which may be powder or a powder-like material, is deposited on a bed (744). A fusing agent is then dispensed onto portions of the layer of build material that are to be fused to form a layer of the 3D object. The fusing agent disposed in the desired pattern increases the absorption of the underlying layer of build material on which the agent is disposed. The build material is then exposed to energy such as electromagnetic radiation. The electromagnetic radiation may include infrared light or other suitable electromagnetic radiation. Due to the increased heat absorption properties imparted by the fusing agent, those portions of the build material that have the fusing agent disposed thereon heat to a temperature greater than the fusing temperature for the build material.
As energy is applied to a surface of the build material, the build material that has received the fusing agent and therefore has increased energy absorption characteristics, heats up, melts, and fuses while that portion of the build material that has not received the fusing agent remains in powder form. By comparison, the applied heat is not so great so as to increase the heat of the portions of the build material that are free of the fusing agent to this fusing temperature. This process is repeated in a layer-wise fashion to generate a 3D object. The unfused portions of material can then be separated from the fused portions, and the unfused portions recycled for subsequent 3D printing operations.
In examples described herein, a build material may include a powder-based build material, where the powder-based build material may include wet and/or dry powder-basted materials, particulate materials, and/or granular materials. In some examples, the build material may be a weak light absorbing polymer. In some examples, the build material may be a thermoplastic. Furthermore, as described herein, the functional agent may include liquids that may facilitate fusing of build material when energy is applied. The fusing agent may be a light absorbing liquid, an infrared or near infrared absorbing liquid, such as a pigment colorant.
The additive manufacturing system (732) includes a build material distributor (734) to successively deposit layers of the build material in the build area (736). The build material distributor (734) may include a wiper blade, a teller, and/or a spray mechanism. The build material distributor (734) may be coupled to a scanning carnage. In operation, the build material distributor (734) places build material in the build area (736) as the scanning carriage moves over the build area (736) along the scanning axis. While
The additive manufacturing apparatus (732) includes at least one agent distributor (740). An agent distributor (740) includes at least one fluidic ejection device (420-1, 420-2) to distribute a functional agent onto the layers of build material.
One specific example of a functional agent is a fusing agent, which increases the energy absorption of portions of the build material that receive the fusing agent. In some examples the agent distributor (734) is coupled to a scanning carriage, and the scanning carriage moves along a scanning axis over the build area (736). In one example, fluidic ejection devices (420) are used in inkjet printing devices may be used in an agent distributor (740). In this example, the fusing agent may be an ink-type formulation. In other examples, an agent distributor (740) may include other types of fluidic ejection devices (420) that selectively eject small volumes of liquid.
The agent distributor (740) includes at least one fluidic ejection device (420) that has a plurality of fluidic ejection dies (526) arranged generally end-to-end along a width of the agent distributor (740). In such examples, the width of the agent distributor (740) corresponds to a dimension of the bed (744). The agent distributor (740) selectively distributes an agent on a build layer in the build area (736) concurrent with movement of the scanning carriage over the build area (736).
The additive manufacturing system (732) also includes at least one heater (738) to selectively fuse portions of the build material to form an object via the application of heat to the build material. A heater (738) may be any component that applies thermal energy. Examples of heaters (738) include infrared lamps, visible halogen lamps, resistive heaters, light emitting diodes LEDs, and lasers. As described above, build material may include a fusible build material that fuses together once a fusing temperature is reached. Accordingly, the heater (738) may apply thermal energy to the build material so as to heat portions of the build materiel past this fusing temperature. Those portions that are heated past the fusing temperature have a fusing agent disposed thereon and are formed in the pattern of the 3D object to be printed. The fusing agent increases the absorption rate of that portion of the build material. Thus, a heater (738) may apply an amount of energy such that those portions with an increased absorption rate reach a temperature greater than the fusing temperature while those portions that do not have the increased absorption rate to not reach a temperature greater than the fusing temperature. While specific reference is made to deposition of a fusing agent, an additive manufacturing system (732) as described herein may apply any number of other functional agents.
In summary, using such an alignment cover 1) provides a guided insertion stroke; 2) controls position and orientation of the fluidic ejection device before possible interaction with other components of the carriage; 3) provides sufficient clearance to prevent damage to such components; and 4) can be keyed such that just particular fluidic ejection devices are insertable into the carriage. However, it is contemplated that the devices disclosed herein may address other matters and deficiencies in a number of technical areas.
The preceding description has been presented to illustrate and describe examples of the principles described. This description is not intended to be exhaustive or to limit these principles to any precise form disclosed. Many modifications and variations are possible in light of the above teaching.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/052948 | 9/22/2017 | WO | 00 |