The subject matter disclosed herein relates to a steam turbine nozzle assembly, or diaphragm stage. Specifically, the subject matter disclosed herein relates to an alignment system for a steam turbine nozzle assembly.
Steam turbines include static nozzle assemblies that direct flow of a working fluid into turbine buckets connected to a rotatable rotor. The nozzle construction (including a plurality of nozzles, or “airfoils”) is sometimes referred to as a “diaphragm” or “nozzle assembly stage.” Steam turbine diaphragms include two halves, which are assembled around the rotor, creating horizontal joints between these two halves. Each turbine diaphragm stage is vertically supported by support bars, support lugs or support screws on each side of the diaphragm at the respective horizontal joints. The horizontal joints of the diaphragm also correspond to horizontal joints of the turbine casing, which surrounds the steam turbine diaphragm.
Conventionally, the nozzle assembly stages are aligned either with the rotor in place, or without the rotor, using a hard wire or laser measurement. In one conventional approach, the lower half of the nozzle assembly stage (or, nozzle lower half) and the rotor are aligned without the upper half of the nozzle assembly stage (or, nozzle upper half) and/or the upper half of the turbine casing in place. In this approach, measurements are made between the lower half and the rotor at the bottom and each respective side of the turbine. In a second conventional approach, the nozzle upper half and casing upper half (as well as the respective lower halves) are in place without the rotor. In this approach, measurements are made between the bearing centerline locations and the nozzle assembly centerline.
In either case, conventional approaches to alignment/adjustment of steam path components requires separately measuring the relative position of components, disassembling portions of the components, and adjusting shims used to fine-tune the position of these components. Subsequent to the adjustment of the shims, the components are reassembled, and measurement is conducted yet again. This process may be iterated a number of times until the measurements fall within a predetermined acceptable range. The iterative nature of this process can be both time consuming and costly.
An alignment member for a turbine diaphragm segment is disclosed. The alignment member is configured to span radially across a portion of the turbine diaphragm segment and an adjacent turbine casing segment. The alignment member can include: a main body having a first aperture for aligning with a first corresponding aperture in one of the turbine diaphragm segment or the turbine casing segment; and a flange extending from the main body, the flange including a second aperture for aligning with a portion of the other of the turbine diaphragm segment or the turbine casing segment, the alignment member for adjusting a position of the turbine diaphragm segment relative to the adjacent turbine casing segment.
A first aspect of the invention includes an alignment member for a turbine diaphragm segment. The alignment member is configured to span radially across a portion of the turbine diaphragm segment and an adjacent turbine casing segment. The alignment member can include: a main body having a first aperture for aligning with a first corresponding aperture in one of the turbine diaphragm segment or the turbine casing segment; and a flange extending from the main body, the flange including a second aperture for aligning with a portion of the other of the turbine diaphragm segment or the turbine casing segment, the alignment member for adjusting a position of the turbine diaphragm segment relative to the adjacent turbine casing segment.
A second aspect of the invention includes an alignment apparatus for a turbine diaphragm segment, the alignment apparatus having: an alignment member configured to span radially across a portion of the turbine diaphragm segment and an adjacent turbine casing segment, the alignment member including: a main body having a first aperture for aligning with a first corresponding aperture in the turbine diaphragm segment; and a flange extending from the main body, the flange including a second aperture for aligning with a portion of the turbine casing segment, the alignment member for adjusting a position of the turbine diaphragm segment relative to the adjacent turbine casing segment
A third aspect of the invention includes an alignment apparatus for a turbine diaphragm segment, the alignment apparatus having: an alignment lever member configured to span radially between the turbine diaphragm segment and a turbine casing segment, the alignment lever member operably affixed to a portion of the turbine casing segment and including: a main body; and a flange extending radially inward from the main body, the flange for engaging a portion of an upper diaphragm segment, the alignment lever member for modifying a position of the turbine diaphragm segment relative to the turbine casing segment.
These and other features of this invention will be more readily understood from the following detailed description of the various aspects of the invention taken in conjunction with the accompanying drawings that depict various embodiments of the invention, in which:
It is noted that the drawings of the invention are not necessarily to scale. The drawings are intended to depict only typical aspects of the invention, and therefore should not be considered as limiting the scope of the invention. In the drawings, like numbering represents like elements between the drawings.
Aspects of the invention provide for an alignment system for a steam turbine nozzle assembly. In some embodiments, aspects of the invention provide for an alignment member configured to allow for simultaneous adjustment and measurement of the relative position of steam path components.
Conventionally, the nozzle assembly stages are aligned either with the rotor in place, or without the rotor, using a hard wire or laser measurement. In one conventional approach, the lower half of the nozzle assembly stage (or, nozzle lower half) and the rotor are aligned without the upper half of the nozzle assembly stage (or, nozzle upper half) and/or the upper half of the turbine casing in place. In this approach, measurements are made between the lower half and the rotor at the bottom and each respective side of the turbine. In a second conventional approach, the nozzle upper half and casing upper half (as well as the respective lower haves) are in place without the rotor. In this approach, measurements are made between the bearing centerline locations and the nozzle assembly centerline.
In either case, conventional approaches to alignment/adjustment of steam path components requires separately measuring the relative position of components, disassembling portions of the components, and adjusting shims used to fine-tune the position of these components. Subsequent to the adjustment of the shims, the components are reassembled, and measurement is conducted yet again. This process may be iterated a number of times until the measurements fall within a predetermined acceptable range. The iterative nature of this process can be both time consuming and costly.
In contrast to conventional approaches, aspects of the invention provide for a steam turbine alignment system that allows for simultaneous measurement and adjustment of the position of steam path components, allowing for a reduction in the time required to align these components. Aspects of the invention allow for adjustment of the relative position of steam path components using either older-style support bars (underlying the horizontal joint) or the more modern overhanging support bar. As is known in the art, these support bars are coupled with one or more shims used to align the support bars in one or more slots. Conventionally, these shims are machined to allow for modification of the position of the support bar in the slots. Aspects of the invention described herein provide an approach for determining whether and to what extent the shims should be modified (machined) in order to allow for proper alignment of steam path components.
In one embodiment, an alignment member for a turbine diaphragm segment is disclosed. The alignment member is configured to span radially across a portion of the turbine diaphragm segment and an adjacent turbine casing segment. The alignment member can include: a main body having a first aperture configured to align with a first corresponding aperture in one of the turbine diaphragm segment or the turbine casing segment; and a flange extending from the main body, the flange including a second aperture configured to align with a portion of the other of the turbine diaphragm segment or the turbine casing segment. The alignment member can be configured for adjusting a position of the turbine diaphragm segment relative to the adjacent turbine casing segment. It is understood that the alignment member may be used in conjunction with other elements described herein in an alignment apparatus, or system.
In another embodiment, an alignment apparatus for a turbine diaphragm segment, is disclosed. The alignment apparatus can include an alignment lever member configured to span radially between the turbine diaphragm segment and a turbine casing segment. The alignment lever member can be operably affixed to a portion of the turbine casing segment and include: a main body; and a flange extending radially inward from the main body. The flange can be configured to engage a portion of an upper diaphragm segment. In operation, the alignment lever member can be configured to modify a position of the turbine diaphragm segment relative to the turbine casing segment.
Turning to
In contrast to conventional systems, aspects of the invention further include an alignment member 18 for adjusting a position of the diaphragm segment 4 relative to the adjacent casing segment 12. As shown, the alignment member 18 is configured to span radially (indicated by arrow “r” in key on lower-left corner) across a portion of the diaphragm segment 4 (e.g., the outer ring 6) and the adjacent casing segment 12. The alignment member 18 can include a main body 20 having a first aperture 22 configured to align with a first corresponding aperture 24 in the outer ring 6 (or, in an alternative embodiment, in the turbine casing segment 12). The alignment member 18 can also include a flange 26 extending from the main body, the flange 26 including a second aperture 28 configured to align with a portion of the turbine casing segment 12 (or, in an alternative embodiment, an aperture in the turbine casing segment 12). The alignment member 18 is configured to adjust a position of the turbine diaphragm segment 4 (at outer ring 6) relative to the adjacent turbine casing segment 12. In some cases, the main body 20 is configured to align flush with an upper surface (or, horizontal joint surface) 28 of the outer ring 6 (as shown) or an upper surface (or, horizontal joint surface) 30 of the casing segment 12. In some cases, the main body 20 is configured to align flush (without more than nominal space between) with an area of the outer ring 6 (or, casing segment 12) proximate the first aperture 24. It is understood that in alternative embodiments described further herein, the orientation of the alignment member 18 can be altered such that the main body 20 is located over the casing segment 12, and the flange 26 extends over the outer ring 6.
In any case, further shown in
In one embodiment, the second vertical alignment member 38 is adjustable by rotating or otherwise manipulating the vertical alignment member 38 vertically upward or downward. This allows the head 40 to apply a force against the upper surface 30 of the casing segment 12, thereby adjusting a position of that upper surface 30 relative to the upper surface 28 of the outer ring 6 (which is fixedly attached to the adjustment member 18 via the retaining member 36). In some embodiments, the second vertical alignment member 38 can be adjusted by a hand-held device for use by a human operator.
It is understood that the embodiments shown and described with reference to
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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Number | Date | Country | |
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20130022453 A1 | Jan 2013 | US |