This document relates, generally, to a valve, and in particular, to an all direction valve for a handheld power tool.
Power tools, and in particular, power tools used for fastening, may drive a fastener from the tool and into a workpiece in response to power supplied to the fastening tool. Power may be supplied to the fastening tool by, for example, an electrical power source supplying power to the tool through a cord, a compressed air source supplying compressed air to the tool through a hose, a battery supplying stored electrical power to the tool, and the like. Fastening tools driven by electrical power and/or compressed air may operate, essentially, as long as a source of power is available. However, the use of fastening tools driven by electrical power and/or compressed air may, in some circumstances, be cumbersome due to the attachment of the tool to the cord and/or the hose supplying power to the tool, and/or may be limited by the availability of the electrical power and/or compressed air within the range of the tool afforded by the length of the cord and/or the hose. Thus, use of these types of corded tools may also be inconvenient when compared to a cordless tool providing the same capability. For example, use of a battery to supply power to the fastening tool may eliminate the need for a cord or hose attachment of the tool to the power source. However, fastening tools driven by power supplied by a battery may have a relatively limited operating period within the life of the battery, and may be relatively heavy and less nimble. Cordless, combustion powered tools may provide a favorable alternative to corded and/or battery powered tools, due to combination of power, runtime, and lightweight ergonomics.
In one aspect, a combustion powered fastening tool may include a housing, a driving system included in the housing, and a fuel delivery system included in the housing and configured to deliver fuel to the driving system. The driving system may be configured to exert a driving force on a fastener in response to combustion of fuel delivered to the driving system by the fuel delivery system. The fuel delivery system may include a fuel canister, a 360-degree, all-direction valve at a first end portion of the fuel canister, a capillary tube, or dip tube, included in the canister, the dip tube having a first end coupled to the 360-degree valve, and a second end positioned at a second (opposite) end portion of the fuel canister. In a first mode, fuel is drawn from an interior of the canister into the 360-degree valve through the dip tube. In a second mode, fuel is drawn from the interior of the canister into the 360-degree valve through an opened portion of the 360-degree valve.
In some implementations, operation in the first mode and operation in the second mode may be determined by the orientation of the all direction valve and fuel canister with respect to gravity.
In another aspect, a 360-degree, all-direction valve for a combustion powered fastening tool may include a housing configured to be coupled to first end portion of a fuel canister, and to a dip tube extending to a second end portion of the fuel canister, and a fuel flow passage extending through the housing and configured to direct a flow of fuel through the housing. The fuel flow passage may include a first inlet portion defined in the housing, at a position aligned with the dip tube, a second inlet portion defined in a side wall portion of the housing, and an outlet portion directing the flow of fuel from the fuel flow passage to a secondary, or successive valve to release the fuel for combustion. The valve may also include a channel defined in the housing, and a dynamic or movable member movably positioned in the channel, so as to move in the channel in response to movement of the valve installed in the tool. In a first mode, moveable member is in a first position in the channel, blocking the second inlet portion. In a second mode, the moveable member is in a second position in the channel, in which the second inlet portion is open.
In another aspect, a combustion powered fastening tool may include a tool housing, a fuel canister received in the tool housing, the fuel canister storing liquid fuel, and a 360-degree valve coupled to the fuel canister to supply fuel from the fuel canister to a combustion chamber. The 360-degree valve may include a valve housing configured to be coupled to first end portion of the fuel canister, and to a dip tube extending to a second end portion of the fuel canister, and a fuel flow passage extending through the housing and configured to direct a flow of fuel through the housing. The fuel flow passage may include a first inlet portion defined in the housing, at a position aligned with the dip tube, a second inlet portion defined in a side wall portion of the housing, and an outlet portion directing the flow of fuel from the fuel flow passage to an external valve for combustion. The valve may also include a channel defined in the valve housing, and a movable member movably positioned in the channel, so as to move in the channel in response to movement of the valve with respect to gravity. Although the valve may reside in fixed orientation when installed in tool, the tool may be used in any orientation and successful function may rely on response of the valve to changes in tool orientation.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features will be apparent from the description and drawings, and from the claims.
A combustion powered tool, in accordance with implementations described herein, may be driven by the combustion of fuel. For example, a liquid fuel, such as a liquid hydrocarbon fuel, contained in a fuel cell, or fuel canister, received in a housing of the tool and/or coupled to the housing of the tool can be used for storage and delivery of fuel. In a combustion powered tool, a valve, for example, an all-direction valve, or a 360-degree valve, in accordance with implementations described herein, may dispense liquid fuel from a fuel canister of the tool into a combustion chamber of the tool, in a variety of different (substantially all) orientations of the tool, and a variety of different (substantially all) orientations of the fuel canister, including for example, an upright orientation of the tool/fuel canister and an inverted orientation of the tool/fuel canister. This may allow the tool to operate, regardless of the orientation of the tool, and without significant variations in performance.
A fuel canister for a combustion powered tool may utilize a bag-in-can or can-in-can construction to provide for fuel discharge from the canister at a variety of different orientations of the tool. A bag-in-can and/or can-in-can construction may rely on two separated volumes or cavities encompassed within an external container. These separate cavities may include a first, internal cavity for storing the fuel, and a second, surrounding cavity filled with a pressurized gas or propellant and encompassed by the outer walls of the external container. The propellant in the second cavity may help maintain a fluid state of the fuel, and may exert pressure on the first cavity to collapse the first cavity as fuel is discharged from the first cavity. This construction also serves the purpose of maintaining fluid presence at the outlet valve(s) in substantially all orientations. However, fuel canisters utilizing bag-in-can and/or can-in-can construction may be relatively complex, and relatively costly to manufacture. Additionally, fuel canisters utilizing bag-in-can and/or can-in-can construction are not readily refilled and/or reused. An all-direction valve coupled to a fuel canister, in accordance with implementations described herein, may allow for the use of a fuel canister having a single-walled construction, rather than a bag-in-can or a can-in construction, to provide for the dispensing of fuel from the fuel canister at different orientations. An all-direction valve coupled to a fuel canister, in accordance with implementations described herein, may provide for the refilling and re-use of fuel canisters with simplified transfer techniques.
This arrangement for the fuel canister may eliminate the need for a cord to supply electrical power to the tool, or a hose to supply compressed air to the tool, or a battery to supply power to the tool, and the like. Elimination of the cord and/or hose tethering the tool to a source of electricity and/or compressed air, and/or elimination of additional weight due to the battery, may provide enhanced flexibility in movement and positioning of the tool. The use of this type of fuel may allow for operation of the tool while out of range of an electrical power source and/or a compressed air source, and/or for a longer period of time than would normally be supplied by a battery without re-charging or replacement.
An example implementation of a power tool is shown in
The example fastening tool 100 shown in
In some implementations, the example fastening tool 100 may include a valve assembly including a 360-degree valve 300, or an all-direction valve 300. The all-direction valve 300 may allow fuel to be dispensed from the fuel canister 200 into the combustion chamber 130 in a plurality of different orientations/positions of the tool 100/canister 200 (for example, in both an upright position of the tool 100/canister 200 and an inverted position of the tool 100/canister 200), such that the fastening tool 100 is substantially continuously operable in a plurality of different orientations. For example, a valve assembly including an all-direction valve 300, in accordance with implementations described herein, may dispense fuel as a fluid (liquid), from the fuel canister 200 which may be vaporized as it enters into the combustion chamber 130 such that the fastening tool 100 is operable with the fuel canister 200 in an upright position with respect to the workpiece W as shown in
An example fuel canister 200 is shown in
A cross sectional view of the all-direction valve 300 in an upright orientation is shown in
A cross sectional view of the all-direction valve 300 in an inverted orientation is shown in
In a fastening tool with a fuel cell 200 or fuel canister 200 including a 360-degree valve 300, or an all-direction valve 300, in accordance with implementations described herein, liquid fuel may be drawn from the fuel canister 200 into the all-direction valve 300, regardless of an orientation of the fuel canister 200 and the valve 300 installed at the top portion of the canister 200. That is, when the fuel canister 200 and the all-direction valve 300 are in the upright orientation shown in
A 360-degree valve, or all-direction valve, in accordance with implementations described herein, may allow for the use of a single-walled fuel canister, rather than a double-walled or two cavity containment system as described above. A double-walled or two cavity containment system, such as, for example, a bag-in-can system or a can-in-can system, may include an inner container positioned in an outer container. A product to be delivered, such as, for example, liquid fuel, is placed in the inner container, and a propellant is filled in the space between the inner container and the ridged outer container wall. Vapor pressure exerted by the propellant forces or squeezes or compresses the product out of the inner container with a collapsible wall, allowing for the product to be dispensed with the double-walled containment or two cavity system at different orientations. The single-walled fuel canister afforded by the use of the all-direction valve as described above may provide a simplified and cost effective containment and delivery system allowing liquid fuel to be dispensed at a plurality of different orientations of the system.
An all-direction valve, together with the single-walled fuel canister, in accordance with implementations described herein, may allow for refilling of the fuel canister, rather than disposal of the double-walled/two cavity fuel canister described above (after substantially all of the fuel in the fuel canister has been dispensed). Manufacturing of the two cavity fuel canister having the relatively complex construction described above includes a specialized and complex manufacturing process to separately fill the two cavities. A specialized high pressure pump is required to create enough fluid pressure to overcome the propellant pressure and renders the refilling of the two cavity fuel canister too difficult and unsafe to perform by an end user. Additionally, the foil membrane typically used in a bag-in-can type construction does not have the structural integrity to sustain repeated fill cycles. The thin metal wall typically used in a can-in-can type construction crumples and permanently deforms during the discharge process. Therefore, the inner cavity in these double-walled or two cavity canisters do not facilitate being refilled. In contrast, the single-walled canister with the all-direction valve, in accordance with implementations described herein, may be refilled with a relatively minimal pressure differential supplied by, for example, a light duty pump, a temperature variation between a supply tank and the single wall canister, and the like, and/or a vent valve to refill, allowing a single wall canister with an all-direction valve to be reused and/or refilled.
While certain features of the described implementations have been illustrated as described herein, many modifications, substitutions, changes and equivalents will now occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the scope of the implementations. It should be understood that they have been presented by way of example only, not limitation, and various changes in form and details may be made. Any portion of the apparatus and/or methods described herein may be combined in any combination, except mutually exclusive combinations. The implementations described herein can include various combinations and/or sub-combinations of the functions, components and/or features of the different implementations described.
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