Claims
- 1. An alternatively configurable roller conveyor module comprising:
a roller support structure including left and right elongated frame members fabricated in accordance with a common specification set, each of the left and right frame members having, as determined by the specification set, upper and lower edges, a wall including pre-designated inner and outer faces, and first and second longitudinally opposed ends, the left and right frame members being retained in parallel for extension along a longitudinal axis; and a plurality of rollers supported by, and extending between, the frame members for rotational motion about roller axes extending along a roller plane and perpendicular to the longitudinal axis, wherein (i) each of the left and right frame members further includes a roller-mounting aperture set including roller-mounting apertures extending longitudinally between the first and second ends of the frame member such that a single roller-plane axis passes through each of the roller-mounting apertures in the roller-mounting aperture set, the roller-plane axis being displaced by a first distance from the upper edge of the frame member and by a second distance, lesser in magnitude than the first distance, from the lower edge of the frame member such that the roller-plane axis is closer to the lower edge than to the upper edge of the frame member, (ii) the roller-plane axes of the left and right frame members correspond to the intersection of the roller plane and the walls of the left and right frame members, and (iii) each of the left and right frame members includes a feature set that exhibits sufficient symmetry about at least one of (a) a first plane orthogonal to the roller plane axis of the frame member and (b) a second plane passing between the upper and lower edges of the frame member such that the left and right frame members are adapted for alternative assembly in the roller conveyor module, with at least a portion of the inner face of the left frame member facing at least a portion of the inner face of the right frame member such that there exists lateral alignment among features in the feature set of the left frame member with like features in the feature set of the right frame member, in at least two of (i) a high-wall/high-wall configuration; (ii) a low-wall/low-wall configuration and (iii) a high-wall/low-wall configuration, wherein (a) a high-wall/high-wall configuration is one in which the upper edge of each frame member is disposed above the roller plane, the lower edge of each frame member is disposed below the roller plane and the first end of each frame member is laterally opposite the second end of the other frame member; (b) a low-wall/low-wall configuration is one in which the upper edge of each frame member is disposed below the roller plane, the lower edge of each frame member is disposed above the roller plane and the first end of one frame member is laterally opposite the second end of the other frame member; and (c) a high-wall/low-wall configuration is one in which the upper edge of one frame is member disposed below the roller plane, the upper edge of the other frame member is disposed above the roller plane and the first end of each frame member is laterally opposite the first end of the other frame member.
- 2. The alternatively configurable roller conveyor module of claim 1 wherein the feature set of each of the left and right frame members comprises at least one of
(i) fastener apertures; (ii) apertures for the receipt of optical barrier apparatus; (iii) apertures for facilitating the passage of electromagnetic energy emitted from an emitter for detection by a receiver of cooperating optical barrier apparatus; (iv) the cross sectional geometry of the frame member; and (v) the roller-mounting apertures.
- 3. The alternatively configurable roller conveyor module of claim 2 wherein the feature set exhibits sufficient symmetry about each of the first and second planes such that the left and right frame members are adapted for alternative assembly into each of (i) a high-wall/high-wall configuration; (ii) a low-wall/low-wall configuration and (iii) a high-wall/low-wall configuration.
- 4. The alternatively configurable roller conveyor module of claim 1 wherein the feature set exhibits sufficient symmetry about each of the first and second planes such that the left and right frame members are adapted for alternative assembly into each of (i) a high-wall/high-wall configuration; (ii) a low-wall/low-wall configuration and (iii) a high-wall/low-wall configuration.
- 5. A roller conveyor module selectively configurable into alternative configurations and comprising:
a roller support structure having first and second ends and left and right spaced apart arcuate frame members secured concentrically about a center point; a plurality of rollers rotatably supported between the left and right frame members for rotational motion about roller axes extending radially along a roller plane and converging toward the center point; an arcuate inner frame member including an arcuate wall with upper and lower edges, inner and outer faces and first and second arcuately opposed ends, the inner frame member having a first roller-mounting aperture set including roller mounting apertures arranged such that there exists a first arcuate roller-plane axis passing through each of the roller-mounting apertures in the first roller-mounting aperture set and such that the first roller-plane axis is closer to the lower edge than to the upper edge of the inner frame member; and an arcuate outer frame member including an arcuate wall with upper and lower edges, inner and outer faces and first and second arcuately opposed ends, the outer frame member being defined by a larger radius of curvature than the inner frame member and having a second roller-mounting aperture set including roller mounting apertures arranged such that there exists a second arcuate roller-plane axis passing through each of the roller-mounting apertures in the second roller-mounting aperture set and such that the second roller-plane axis is closer to the lower edge than to the upper edge of the outer frame member, wherein (i) the first roller-plane axis and the second roller-plane axis correspond to the intersection of the roller plane with the arcuate walls of, respectively, the inner frame member and the outer frame member in an assembled configuration, and (ii) each of the inner and outer frame members includes a feature set that exhibits sufficient symmetry about at least one of (a) a first plane orthogonal to the roller plane axis of the frame member and (b) a second plane passing between the upper and lower edges of the frame member such that the inner and outer frame members are adapted for cooperative assembly into at least one alternative roller-conveyor-module configuration selected from among each of the following two configuration sets wherein each configuration is directionally defined as left-curving or right-curving with reference to an arbitrary, pre-designated material flow direction and such that there exists lateral alignment among features in the feature set of the inner frame member with like features in the feature set of the outer frame member: (a) a first configuration set wherein the inner and outer frame members are secured concentrically to one another with the first end of the inner frame member laterally opposite to the first end of the outer frame member, wherein the first configuration set comprises:
(i) an inner high-wall/outer high-wall, left-curving configuration in which the upper edge of each frame member is disposed above the roller plane, the lower edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the first end of the roller support structure; (ii) an inner low-wall/outer low-wall, left-curving configuration in which the lower edge of each frame member is disposed above the roller plane, the upper edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the second end of the roller support structure; (iii) an inner high-wall/outer high-wall, right-curving configuration in which the upper edge of each frame member is disposed above the roller plane, the lower edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the second end of the roller support structure; and (iv) an inner low-wall/outer low-wall, right-curving configuration in which the lower edge of each frame member is disposed above the roller plane, the upper edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the first end of the roller support structure; and (b) a second configuration set wherein the inner and outer frame members are secured concentrically to one another with the first end of the inner frame member laterally opposite to the second end of the outer frame member, wherein the second configuration set comprises:
(i) an inner high-wall/outer low-wall, left-curving configuration in which the upper edge of the inner frame member is disposed above the roller plane, the lower edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the first end of the roller support structure; (ii) an inner low-wall/outer high-wall, left-curving configuration in which the lower edge of the inner frame member is disposed above the roller plane, the upper edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the second end of the roller support structure; (iii) an inner high-wall/outer low-wall, right-curving configuration in which the upper edge of the inner frame member is disposed above the roller plane, the lower edge of outer frame member is disposed above the roller plane and the first end of the outer frame member and the second end of the inner frame member correspond to the first end of the roller support structure; and (iv) an inner low-wall/outer high-wall, right-curving configuration in which the lower edge of the inner frame member is disposed above the roller plane, the upper edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the first end of the roller support structure.
- 6. The alternatively configurable roller conveyor module of claim 5 wherein the feature set of each of the inner and outer frame members comprises at least one of
(i) fastener apertures; (ii) apertures for the receipt of optical barrier apparatus; (iii) apertures for facilitating the passage of electromagnetic energy emitted from an emitter for detection by a receiver of cooperating optical barrier apparatus; (iv) the cross sectional geometry of the frame member; and (v) the roller-mounting apertures.
- 7. A roller-conveyor-module framing kit adapted for incorporation in an assembled roller conveyor module including left and right side laterally spaced frame members extending along a longitudinal axis and adapted for supporting a plurality of rollers between the frame members for rotational motion about roller axes extending (i) along a roller plane and (ii) orthogonal to the longitudinal axis, the framing kit comprising:
first and second frame members fabricated in accordance with a common set of specifications, each of the first and second frame members extending along a longitudinal frame-member axis and, as determined by the specifications set, having an upper edge and a lower edge, a wall including pre-designated inner and outer faces and first and second longitudinally opposed ends, each of the first and second frame members further having a feature set including features arranged such that there exists at least one of (i) a first common plane orthogonal to the longitudinal axis of the frame member with respect to which first common plane each feature of a first selected subset of features on one side of the first common plane has a symmetrically situated counterpart on the opposite side of the first common plane and (ii) a second common plane extending between the upper and lower edges of the frame member with respect to which second common plane each feature of a second selected subset of features on one side of the second common plane has a symmetrically situated counterpart on the opposite side of the second common plane.
- 8. The framing kit of claim 7 wherein each feature of the feature set has a symmetrically situated counterpart on the opposite side of each of the first and second common planes such that each frame member has the capacity, without modification, to alternatively assume the position of one of (i) the left frame member and (ii) the right frame member in the assembled roller conveyor module with the inner face of the first frame member facing the inner face of the second frame member.
- 9. The framing kit of claim 8 wherein each of the first and second frame members includes a roller-mounting aperture set including roller-mounting apertures extending longitudinally on one side of the second common plane and arranged such that a single roller-plane axis passes through each of the apertures in the roller-mounting aperture set, the roller-plane axis being displaced by a first distance from the upper edge of the frame member and by a second distance, lesser in magnitude than the first distance, from the lower edge of the frame member such that the roller-plane axis is closer to the lower edge than to the upper edge and wherein the roller-mounting aperture set of each of the first and second frame members is a feature set for which each roller-mounting aperture of a selected subset of roller-mounting apertures on one side of the first common plane has a symmetrically situated counterpart on the opposite side of the first common plane.
- 10. The framing kit of claim 9 wherein the first and second frame members can be alternatively incorporated into an assembled roller conveyor module, with at least a portion of the inner face of one frame member facing at least a portion of the inner face of the other frame member, in at least two of (i) a high-wall/high-wall configuration; (ii) a low-wall/low-wall configuration and a (iii) high-wall/low-wall configuration, and wherein:
(a) a high-wall/high-wall configuration is one in which each of the first and second frame members is secured in parallel with the other of the first and second frame members with the upper edge of each frame member disposed above the roller plane, the lower edge of each frame member disposed below the roller plane and the first end of each frame member laterally opposite the second end of the other frame member; (b) a low-wall/low-wall configuration is one in which each of the first and second frame members is secured in parallel with the other of the first and second frame members with the upper edge of each frame member disposed below the roller plane, the lower edge of each frame member disposed above the roller plane and the first end of one frame member laterally opposite the second end of the other frame member; and (c) a high-wall/low-wall configuration is one in which each of the first and second frame members is secured in parallel with the other of the first and second frame members, the upper edge of one frame member disposed below the roller plane, the upper edge of the other frame member disposed above the roller plane and the first end of each frame member laterally opposite the first end of the other frame member.
- 11. The framing kit of claim 10 further comprising at least one set of spur bracket-assembly components for facilitating the interconnection at a spur angle of the roller conveyor module with one of (i) a merging roller conveyor module from which material is received into the roller conveyor module and (ii) a diverting roller conveyor module to which material is transferred from the roller conveyor module, the bracket-assembly components including
(a) an elongated rail extending longitudinally along a rail axis and having first and second longitudinally opposed ends and a wall with an inside face and an outside face from which wall depends a set of roller-supporting tabs, each tab including a roller-mounting aperture therethrough and diverging outwardly from the outside face at a tab angle corresponding to the spur angle, the roller-mounting apertures of the roller-supporting tabs being spaced apart so as to define roller axes separated in accordance with a predetermined roller spacing, the elongated rail being adapted for fastening over at least a portion of the outer face of one of the first and second frame members included in the assembled roller conveyor module; (b) a first, outside bracket having a base member and a first arm extending from the base member, the base member being adapted for fastening to the elongated rail such that, when the rail is attached to the frame member and the outside bracket is attached to the rail, the first arm extends along a first-arm axis defining, with the longitudinal axis of the frame member, an angle exterior to the first arm and the frame member greater than 90° and supplementary to the spur angle; and (c) a second, inside bracket having a base member and second arm extending from the base member, the base member being adapted for fastening to the elongated rail such that, when the rail is attached to the frame member and the inside bracket is attached to the rail, the second arm extends along a second-arm axis defining, with the longitudinal axis of the frame member, an angle exterior to the second arm and the frame member less than 90° and corresponding to the spur angle.
- 12. The framing kit of claim 11 further including a bracket extender adapted for coupling with the outside bracket and having a set of roller-mounting apertures including a roller-mounting aperture corresponding to each roller mounting aperture included through a roller-supporting tab depending from the elongated rail, each roller-mounting aperture of the bracket extender being aligned with the counterpart of that roller-mounting aperture included through a roller-supporting tab for the mounting of a roller, each roller adapted for support by the elongated rail and the bracket extender having a roller length appropriate to the position of the tab by which that roller is to be supported, wherein, among the rollers adapted for support between the bracket extender and the elongated rail, the roller adapted for support by the tab closest to the outside bracket is the shortest and the roller adapted for support by the inside bracket is the longest and wherein each roller adapted for support between the bracket extender and the elongated rail, when so supported, is rotatable about a roller axis extending at an angle, with respect to the rail axis, corresponding to the spur angle.
- 13. The framing kit of claim 11 wherein, in at least a divert mode, the elongated rail is adapted for fastening to the outer face of one of the first and second frame members when that frame member is in a low-wall attitude such that the roller plane of the diverting roller conveyor module is no higher than the roller plane of the roller conveyor module to which the elongated rail is attached thereby presenting an obstruction to material flow from the latter roller conveyor module to the diverting roller conveyor.
- 14. A roller conveyor module framing kit adapted for incorporation in an assembled roller conveyor module including a roller support structure having first and second ends and left and right spaced apart arcuate frame members concentric about a center point and adapted for supporting a plurality of rollers between the left and right frame members for rotational motion about roller axes extending radially along a roller plane and converging toward the center point, the framing kit comprising:
an arcuate inner frame member including an arcuate wall with upper and lower edges, inner and outer faces and first and second arcuately opposed ends, the inner frame member having a first roller-mounting aperture set including roller mounting apertures arranged such that there exists a first arcuate roller-plane axis passing through each of the roller-mounting apertures in the first roller-mounting aperture set and such that the first roller-plane axis is closer to the lower edge than to the upper edge of the inner frame member; and an arcuate outer frame member including an arcuate wall with upper and lower edges, inner and outer faces and first and second arcuately opposed ends, the outer frame member being defined by a larger radius of curvature than the inner frame member and having a second roller-mounting aperture set including roller mounting apertures arranged such that there exists a second arcuate roller-plane axis passing through each of the roller-mounting apertures in the second roller-mounting aperture set and such that the second roller-plane axis is closer to the lower edge than to the upper edge of the outer frame member; wherein, when the inner and outer frame members are cooperatively assembled in a roller conveyor module, the first and second roller-plane axes correspond to the intersection of the roller plane and, respectively, the walls of the inner and outer frame members and wherein each of the inner and outer frame members includes a feature set that exhibits sufficient symmetry about at least one of (a) a first plane orthogonal to the roller plane axis of the frame member and (b) a second plane passing between the upper and lower edges of the frame member such that the inner and outer frame members are adapted for cooperative assembly in a roller conveyor module that is selectively configurable into at least one alternative configuration selected from among each of the following two configuration sets wherein each configuration is directionally defined as left-curving or right-curving with reference to an arbitrarily designated material flow direction and such that there exists lateral alignment among features in the feature set of the inner frame member with like features in the feature set of the outer frame member:
(a) a first configuration set wherein the inner and outer frame members are secured concentrically to one another with the first end of the inner frame member laterally opposite to the first end of the outer frame member, wherein the first configuration set comprises:
(i) an inner high-wall/outer high-wall, left-curving configuration in which the upper edge of each frame member is disposed above the roller plane, the lower edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the first end of the roller support structure; (ii) an inner low-wall/outer low-wall, left-curving configuration in which the lower edge of each frame member is disposed above the roller plane, the upper edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the second end of the roller support structure; (iii) an inner high-wall/outer high-wall, right-curving configuration in which the upper edge of each frame member is disposed above the roller plane, the lower edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the second end of the roller support structure; and (iv) an inner low-wall/outer low-wall, right-curving configuration in which the lower edge of each frame member is disposed above the roller plane, the upper edge of each frame member is disposed below the roller plane and the first ends of the inner and outer frame members correspond to the first end of the roller support structure; and (b) a second configuration set wherein the inner and outer frame members are secured concentrically to one another with the first end of the inner frame member laterally opposite to the second end of the outer frame member, wherein the second configuration set comprises:
(i) an inner high-wall/outer low-wall, left-curving configuration in which the upper edge of the inner frame member is disposed above the roller plane, the lower edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the first end of the roller support structure; (ii) an inner low-wall/outer high-wall, left-curving configuration in which the lower edge of the inner frame member is disposed above the roller plane, the upper edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the second end of the roller support structure; (iii) an inner high-wall/outer low-wall, right-curving configuration in which the upper edge of the inner frame member is disposed above the roller plane, the lower edge of outer frame member is disposed above the roller plane and the first end of the outer frame member and the second end of the inner frame member correspond to the first end of the roller support structure; and (iv) an inner low-wall/outer high-wall, right-curving configuration in which the lower edge of the inner frame member is disposed above the roller plane, the upper edge of outer frame member is disposed above the roller plane and the first end of the inner frame member and the second end of the outer frame member correspond to the first end of the roller support structure.
- 15. The framing kit of claim 14 wherein the feature set of each of the inner and outer frame members comprises at least one of
(i) fastener apertures; (ii) apertures for the receipt of optical barrier apparatus; (iii) apertures for facilitating the passage of electromagnetic energy emitted from an emitter for detection by a receiver of cooperating optical barrier apparatus; (iv) the cross sectional geometry of the frame member; and (v) the roller-mounting apertures.
PROVISIONAL PRIORITY CLAIM
[0001] Priority based on Provisional Application Ser. No. 60/465,088, filed Apr. 24, 2003, and entitled “ALTERNATIVELY CONFIGURABLE ROLLER CONVEYOR MODULES ASSEMBLED FROM INTERCHANGEABLE FRAME MEMBERS,” is claimed.
Provisional Applications (1)
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Number |
Date |
Country |
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60465088 |
Apr 2003 |
US |