A portion of the disclosure of this patent document contains material which is subject to copyright protection. This patent document may show and/or describe matter which is or may become trade dress of the owner. The copyright and trade dress owner has no objection to the facsimile reproduction by anyone of the patent disclosure as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright and trade dress rights whatsoever.
This disclosure relates to fencing systems and gates.
Many types of residential and commercial fencing exist. One type is pre-cut wooden fence posts with and panels or slats. Installers using those systems may purchase a desired number of posts, sink them with concrete, attach them with crossbars, and nail the slats to the crossbars. These fences have a more rustic, rough-cut feel that some find unattractive for certain applications.
Wrought iron fencing is also common. It usually is sold in panels, but to fit in the perimeter of a property or yard, panels must be cut to desired lengths with an acetylene torch. Wrought iron also is heavy, about 0.28 lb./in.3 though most components of wrought iron fencing are hollow and the pickets are spaced. Wrought iron fencing requires strong metal or brick posts to support them. Gates for wrought iron fencing usually are custom made and sized using a welder. Wrought iron becomes expensive because of the labor costs for a welder, the expense of sturdy posts, and the material and shipping cost of using iron. Wrought iron also is subject to rust and corrosion and needs regular painting especially in damp or rainy climates.
Chain link fence is widely available and inexpensive. It comes in rolls, and may be installed using standard posts and fittings. Many find chain link fencing unattractive, particularly for higher-end homes, and it often degrades and looks worse over time as fittings loosen, sections sag, and the bottom may become spaced from the ground.
One fencing solution for modern-style homes is fine-cut redwood or cedar fencing. The slats typically are installed horizontally between vertical posts, but the slats can be installed vertically. The slats may be arranged with wider slats and smaller slats interspersed with one another for aesthetic purposes. The support structure's posts usually are redwood or cedar, but they it may be metal. The posts typically are sunk in concrete or fixed to existing concrete or structures. These fences can be attractive especially for modern homes, but they are labor intensive. To appear appropriately, the slats must be cut precisely. Fine-cut, pre-sanded, and fine-grained redwood or cedar which are typically used is costly, three to five times the price of rough-cut fence slats. Though redwood and cedar resist weathering better than other wood, rain, snow, ice, and sunlight can still cause degradation so components must be replaced or at least periodically re-sanded and stained or painted.
Steel-based systems are said to mimic the shape and clean lines provided by the fine-cut redwood and cedar fences, but working with steel can be difficult. Steel must be cut with an acetylene torch, and a welder usually must attach the slats to steel posts and cross members. Steel slats may be painted and are strong but they can be heavy, difficult to install, and welding each member takes time and money for a professional welder.
Vinyl fencing systems exist. The vinyl fencing is easy to cut, simple to install, uninform in color (usually white), lightweight, and relatively aesthetically pleasing. However, vinyl stands up to heat quite poorly. The slats sag or fall out and usually must be screwed to a cross member or post. The connections between slats and posts often are visible. The slats themselves cannot be used alone for support because the vinyl is not sufficiently strong and rigid. So, support members are often included and spacing between posts must generally be closer than with metal-based systems.
Most components shown herein are made from powder-coated aluminum. Aluminum is lightweight, less than 0.1 lb./in.3 (2.8 g/cm3), substantially less than iron or steel. The light weight allows the persons constructing the fence system to move the aluminum components easily. Shipping is likewise less expensive. The powder coat or anodization can come in many colors and designs. The components here are hollow so any comparison with other material such as wrought iron must account for parts being hollow. For the thicknesses applicant uses, the components can be cut using a conventional electric miter saw and remain strong enough to be placed without additional non-aluminum support.
The principal components are extruded 6063 alloy powder-coated aluminum. Anodized aluminum is another choice, but powder coating allows for more colors and designs. Several components including a fence column have a complex cross-section for which forming by extrusion is ideal, and the 6063 alloy is a suitable choice for extrusions though other alloys also may be suitable.
The fence system attaches to aluminum or steel rectangular base posts that attaches to a fence column. The inside wall of a fence column fits over the base post. The fence column also has an outside wall around the inside wall. Each of three side of the fence column has a slot wide enough to accommodate one end of the slats. A bracket attaches the end of the slat to the fence column to secure the slats in place and provide rigidity to the entire structure. Additional slats may be added adjacent to the slat above or below, and spacers may leave space between the slats. The slats may be the same height, or their heights can vary for aesthetic purposes. All slots have grooves so empty slots can receive a slot cover, and areas between spaced slats can receive covers sized to fit in the space between slats. The slot covers likewise provide uniform spacing between the slats and an overall aesthetic, clean appearance.
A plate covers the open end on top of the fence column, and self-drilling screws extend through apertures in the plate and secure the plate to the fence column's open end. Other plate covers attach to other open ends of fence columns or similar members used for other than a fence column. An adhesive secures a post cap to the top of the fence column and the plate.
The fence system also includes a gate, which may have two intersecting members: fence column (vertical) and platform (horizontal). The platform is at the bottom of the gate, and structure like the platform may be at the gate's top. The fence column and platforms may have the same extruded shape. A short post secures the fence column and platform together.
The horizontal platform is positioned with a slot open upward and a slot open downward. A bolt extends through a hole in the platform to a threated opening in a short post within the fence column to secure the fence column to the platform.
An L-brace though the centers of the horizontal platform and the vertical fence columns could secure them together. To cover the intersection of the L-brace's horizontal and vertical sections, the adjacent ends horizontal platform and vertical fence column are cut at a 45° angle so they intersect at a right angle and cover the L-brace.
Overview: Applicant's fence system 2 surrounds or partially surrounds property 4 (
Base post 10 can attach to concrete, deck, soil, or to the top of a brick, block, or concrete wall. The base post may be painted or treated to resist corrosion or rust. Base post 10 in
Cover 16 slides over the base post. The inside wall of a fence column slides over the base post (
To mount the base post on soil, an 18 in. to 24 in. (46 cm to 61 cm) hole is dug. After concrete is poured into the hole, the base post is pushed into the soft concrete and plumbed to be vertical. Whether base posts 10 are in concrete or soil, the base posts are aimed to account for the path of the fence system.
Connection of slats to fence column: Fence slats 100 extend between fence columns 20 around property 4 (
Screws, other fasteners (not shown) or an adhesive may secure the base post to the inside wall, but friction may suffice. See also projections 34 on inside wall 36 of the other fence column 32 (
Fence column 20 also has outside tubular member 40 attached to and spaced outside of inside wall 22 (
Three-sided pillars 60 and 62 extend outward near corners 64 and 66 of inside wall 22 (
The sizes and positions of outside tubular member 40 and three-sided pillars 60 and 62 create three slots 90, 92 and 94 (
Slats 100 may be powder-coated aluminum, which can be cut to length with an electric miter saw. Each slat's width may be 20.6 mm (0.8 in.). The height of each slat may be 140 mm (5.5 in.), 50 mm (2 in.) or another height. The slats in the drawings are rectangular in cross-section and a height 102 that may exceed its width 104 (
Stainless steel, L-shaped fasteners 110 and 114 and their associated stainless steel, self-driving screws 116 and 118 through wall 26 secure slat 100 to wall 26 at the inside end of slot 94 (
Each sidewall of slots 90, 92, and 94 has opposing grooves 130, 132, 134, 136, 138, and 140 (
The slats extend from one fence column 20 to adjacent fence column 32 (
Increasing the slots' widths slightly may allow changing the angles that the slats, e.g., 98 and 100, project from fence column 20 so the fence can accommodate irregular property shapes. Angled slats still are secured by screws through L-shaped fasteners 110 and 118.
Slats' Positioning:
Slats 100 in
L-shaped fasteners 110 and 118 secure slats to fence columns 20 in fence system with spacing between the slats, (
A window of transparent material like glass or plastic 162 may replace one or more aluminum slats (
Glass window 162 extends between fence columns 20 and 32 into slots 90 and 170 (
Gates: The fence system can include sliding or pivoting door-like gates such as pivoting gate 190 (
The gate may have two intersecting members: fence columns 192 (vertical) and platform 194 (horizontal) (
Vertical fence column 192 extends upward from horizontal platform 194. See
Short post 196 may be hollow and have the same outer dimensions as base post 10 (
To install the short post, horizontal platform 194 is positioned with slot 210 open upward and slot 212 open downward (
Until components are aligned, having the bolt remain loose may be advantageous. Smaller screws 218 (
For a wide gate, one or two additional short posts like short post 196 may mount at spaced-apart locations between the ends of the gate. These short posts support a fence column with slots extending to the sides for receiving slats with the layout of the layout used between fence columns.
Rolling gates have wheels facing downward from the bottom fence column. The wheels may travel over a metal track attached to concrete under the gate. The support for the wheel attaches to a bolt through the bottom fence column (not shown).
During assembly, slot covers like cover 142 and 144 (
To make the gate more rigid, a similar arrangement of the horizontal and vertical fence columns may mount on the top to the gate after the slats are positioned between the vertical fence columns.
An alternate arrangement for a fence section uses an L-brace 224 (
The free end 226 of L-brace 220 extends into a center section of horizontal platform 228, and the L-brace's vertical section 228 extends into the center section of vertical fence column 232.
To cover the region near the intersection of L-brace 224's horizontal section 226 and vertical section 224, the adjacent ends 292 and 294 of the horizontal platform and vertical fence columns are cut at a 45° angle so they intersect to form a right angle. Self-drilling screws may extend through the fence columns into predrilled holds in L-brace 224 after ends 292 and 294 are brought together tightly.
For swing gates, a fence column like fence column 20 mounts vertically on a base post like post 10, attaches to another stationary fence column, or attaches to a concrete, block, stucco, wood, or brick wall. One or more hinges (not shown) attach the fence column that pivots with the gate to the stationary object.
Lockset housing 232 receives a lockset, which includes doorknobs 246 and 248 (
Parts of the lockset extend from the doorknobs to a conventional mechanism 250 inside lockset housing 232. Rotating a doorknob causes the mechanism to move latch assembly 252 to the right (
Instead of or in addition to latch 254, the gate may have a deadbolt lock (not shown) as part of the lockset. Applicant also could use a lock for sliding gates such as a sliding gate lock from Locinox USA. The lockset may use electronics for opening the latch through fingerprint recognition, a numeric combination, or remote through wi-fi or other wireless network protocols.
Post 260 for the gate (
Narrow walls 242 and 244 at the right side of elongated walls 234 and 236 (
Grooves like groove 130 (
Having no visible slots makes the fence column smooth and aesthetically pleasing. When slats are installed in a slot, the slot cover hide the slats' open ends and any rough edges made while cutting the aluminum.
Locating the slots along the fence columns' three sides enables the fence columns to be used for straight fence sections and for corners turning “left” or “right” along a fence row. The final side of the fence column, base wall 42, has no groove because that side needs no panels installed to that side.
The description is illustrative, not limiting and is for example only. Although this application shows and describes examples, those having ordinary skill in the art will find it apparent they can make changes, modifications or alterations. Examples may involve specific combinations of method acts or system elements, but those acts and those elements may be combined in other ways to achieve the same objectives. Acts, elements and features discussed only with one embodiment are not intended to be excluded from a similar role in other embodiments.
“Plurality” means two or more. A “set” of items may include one or more of such items. The terms “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” and similar words in the written description or the claims are open-ended, i.e., each means, “including but not limited to.” Only the transitional phrases “consisting of” and “consisting essentially of” are closed or semi-closed transitional phrases regarding claims. The ordinal terms like “first,” “second,” “third,” etc., in the claims don't by themselves connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed. Instead, they merely are labels to distinguish one claim element having a certain name from another element having a same name (but for the ordinal term's use). Alternatives like “or” include one or any combination of the listed items. “Applicant” means the assignee of this application at the time of filing.
This patent claims priority from non-provisional patent application Ser. No. 17/898,315, filed on Aug. 29, 2022, entitled ALUMINUM FENCE SYSTEM. Application Ser. No. 17/898,315, now U.S. Pat. No. ______, claims priority to provisional patent application 63/296,126, filed Jan. 3, 2022, entitled ALUMINUM FENCE SYSTEM.
Number | Date | Country | |
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63296126 | Jan 2022 | US |
Number | Date | Country | |
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Parent | 17898315 | Aug 2022 | US |
Child | 18341614 | US |