The application relates to ceramic, in particular to an aluminum nitride ceramic and its preparation method.
The increasingly stringent global control of greenhouse gas carbon dioxide emissions. Therefore, China set the goal of “double carbon” (carbon peak and carbon neutrality). To achieve this goal, it is necessary to reduce the carbon emissions caused by fuel powered internal combustion engines used in transportation vehicles. Therefore, new energy vehicles have been rapidly promoted.
At present, new energy vehicles powered by lithium batteries have been increasingly widely used in the fields of passenger cars and buses. However, lithium batteries are difficult to meet the power needs of heavy equipment such as commercial vehicles, engineering vehicles, and ships. Hydrogen energy is considered as a green energy source that can provide power for the aforementioned equipment. Hydrogen energy includes hydrogen internal combustion engines and hydrogen fuel cells.
At present, hydrogen fuel cell vehicles mainly use high-pressure hydrogen tanks to store hydrogen gas. This storage method has problems such as high risk of detonation, limited range, and high cost of constructing hydrogen refueling stations. However, The hydrogen storage method for liquid hydrogen does not require high-pressure hydrogen tanks, and the hydrogen supply method for online hydrogen production in vehicles also does not require high-pressure hydrogen tanks.
On board online hydrogen production can use on board micro reactors to convert liquid hydrogen sources loaded in fuel tank such as methanol into hydrogen gas online. These hydrogen gases can be used for hydrogen internal combustion engines or hydrogen fuel cells. Online hydrogen production in vehicles has the advantages of efficiency, safety, and environmental protection, and is an important development direction for future new energy vehicles and hydrogen energy applications. Therefore, developing an onboard hydrogen production system that can directly and quickly convert liquid hydrogen sources into hydrogen will greatly accelerate the promotion and application of hydrogen powered vehicles.
The onboard hydrogen production system is a system that converts organic liquid fuels into hydrogen online. In existing systems, metal or high thermal conductivity ceramic are generally used as catalyst carriers to prepare micro reactors. This micro reactor is used for reforming to produce hydrogen. Take ethanol steam reforming (ESR) as an example. After heating the microreactor containing nickel particles to 500-1000° C., ethanol and water vapor are introduced into the microreactor. Ethanol and water vapor can react to generate hydrogen and carbon dioxide. The specific reaction equation is as follows:
However, the above reactions can only be carried out at temperatures ranging from 500 to 1000° C. Therefore, the preheating time of existing microreactors for reforming hydrogen production is too long, usually requiring more than 1 hour. If the microreactor is heated rapidly, the nickel particles may fall off from the surface of the matrix because of the mismatch of the coefficient of thermal expansion of the matrix and the nickel particles. Moreover, rapid direct heating can also lead to the growth of nickel nanoparticles.
Therefore, the existing technology has the following problems:
The preheating time of the microreactor is too long; Usually takes more than 1 hour;
The load bonding strength of nickel particles is low;
Nickel particles are prone to grow, leading to a decrease in their catalytic efficiency.
Purpose of the application: The purpose of the present application is to provide an aluminum nitride ceramic and its preparation method. The aluminum nitride ceramic can quickly transfer heat to the micro reactor. So that it can solve the technical problem such as: long preheating time of the micro reactor prepared by the aluminum nitride ceramic, the detachment of nickel particles from the matrix surface, and the growth of nano nickel particles resulted from rapid direct heating.
Technical solution: The aluminum nitride ceramic of the present application includes a porous aluminum nitride matrix; a pore wall surface of the porous aluminum nitride matrix is loaded with a ferrite; a surface of the ferrite is loaded with nano nickel particles with a particle size of 20-200 nm.
an apparent porosity rate of the porous aluminum nitride matrix is 35% to 70%. The porous aluminum nitride matrix has micron-order macropores. A diameter of the micron-order macropores is 50-200 microns.
A method of preparing the aluminum nitride ceramic comprising the following steps:
The binder in step (1) comprises HPMC (Hydroxypropyl Methyl Cellulose), hydroxymethyl cellulose, hydroxyethyl cellulose, or CMC (Carboxymethyl cellulose). Iron salt comprises FeCl3·6H2O, manganese salt comprises MnCl2··4H2O, organic solvents comprises ethylene glycol, and surfactant comprises polyethylene glycol.
In detail, the step (2) is as follow: 3-5 g of FeCl3·6H2O and 1-2 g of MnCl2·4H2O are dissolved in 120-300 mL of ethylene glycol, then add 10-20 g of sodium acetate, 3-5 g of polyethylene glycol, and the porous aluminum nitride matrix prepared in step (1) into the ethylene glycol solvent. After hydrothermal reaction at 180-200° C., a porous aluminum nitride matrix loaded with ferrite is obtained.
In step (3), the concentration of nickel ions in the nickel salt solution is 1-3 mol/L, and the addition amount of onium salt in the nickel salt solution is 0.3-0.5 wt %.
The content of hydrazine in the hydrazine solution is 2-5 wt %.
A microreactor is prepared by cutting the aluminum nitride ceramic.
The microreactor of the application can be used to convert organic liquid fuel into hydrogen through catalytic reforming.
Specifically, the method comprising the following steps:
The organic liquid fuels comprise alcohols containing 1-4 carbon atoms.
Mechanism: In order to solve the problem of long preheating time for microreactors, the application provides an aluminum nitride ceramic, which comprise a porous aluminum nitride matrix. The pore wall surface of the porous aluminum nitride matrix is loaded with ferrite. The surface of ferrite is loaded with nano nickel particles.
When in use, heat the aluminum nitride ceramic, meanwhile, set a magnetic field around, so that the nano nickel particles are heated to the temperature that can be used for catalytic reforming to produce hydrogen in a short time. Thus, the preheating time is shortened.
At the same time, at high temperature, nickel nanoparticles will also be embedded into ferrite due to atomic motion. This can increase the high-temperature migration barrier of nickel nanoparticles, and prevent the decrease in catalytic efficiency caused by the growth of nickel nanoparticles.
At the same time, the nano nickel particles are embedded and firmly bonded to the ferrite, which avoids nano nickel particles directly bond on the surface of the inert and smooth aluminum nitride ceramic matrix. This improves the load bonding strength of the nano nickel particles, and also, this effectively prevents the detachment of the nano nickel particles when water vapor flows into the microreactor at high speed and high pressure. As a result, the service life of the microreactor is extended.
The present application uses porous aluminum nitride as the matrix. Due to the high thermal conductivity of aluminum nitride, the micro reactor can quickly obtain heat from the outside, and keep the reaction stable.
Furthermore, the high-temperature strength of aluminum nitride ceramic is high, which enables the porous ceramic matrix of aluminum nitride to meet the pressure and strength required for hydrogen production through steam reforming. And the strength of aluminum nitride ceramic is high too, so that it can meet the pressure and strength required for system assembly as well.
Aluminum nitride has excellent corrosion resistance property. So, the matrix made of it cannot be corroded by water vapor or other factors during long-term hydrogen production, even though the matrix is of high specific surface area.
The coefficient of thermal expansion of aluminum nitride is low. This makes the size of porous aluminum nitride ceramic matrix changes little in the process of hydrogen production, so that the catalytic micro reactor can operate stably.
The apparent porosity rate of the porous aluminum nitride matrix of the present application is 35-70%. High porosity rate can provide sufficient reaction channels for reforming hydrogen production. While, if the porosity rate is too low, the reaction channels is not enough to keep high reaction efficiency, and if the porosity rate is too high, the strength of the matrix decreases.
The porous aluminum nitride matrix has micrometer sized large pores. The micron sized large pores have a large specific surface area, which can provide sufficient contact area for the reforming hydrogen production reaction.
The pore size of the micron sized large pores of the porous aluminum nitride ceramic is 50-200 microns. When the pore size is greater than 200 microns, the specific surface area of the porous aluminum nitride ceramic is too low to load enough amount of nano nickel. This makes the hydrogen production efficiency reduce, and improve risk of incomplete reaction.
When the pore size is less than 50 microns, the gas passing efficiency is low. it also reduces the efficiency of hydrogen production.
The method of preparing aluminum nitride ceramic comprise the following steps: sinter aluminum nitride powder to obtain a porous aluminum nitride matrix. Then, hydrothermal method was used to load ferrite on the surface of porous aluminum nitride matrix. Finally, the nickel ions are reduced by hydrazine in onium salt solvent to obtain aluminum nitride ceramic. Onium salt can complex with nickel ions and it also act as surfactants, causing the reduction of nickel ions to form nano nickel particles on the surface of ferrite.
Moreover, the hydrolysis of onium salt solution has alkalinity, which eliminates the need to add alkali during the reduction by hydrazine. So the reaction is more mild. It also avoids the nickel ions reduction in a short time. If the nickel ions are reduced in a short time, the nickel ions can not form nano nickel particles. If the alkalinity is too strong, nickel ions will be reduced immediately.
Beneficial effect: compared with the prior art, the present application has the following advantages:
The aluminum nitride powder used in the embodiment of the application is purchased from Beijing Dongfang Taiyang Technology Co., Ltd., and the particle size of the powder is 2-5 microns.
The preparation method of aluminum nitride ceramic comprises the following steps:
A 400-fold magnified SEM photo of the aluminum nitride ceramic prepared in Example 1 is shown in
The porosity rate of the aluminum nitride ceramic prepared in Example 1 is 42% measured by the Archimedes drainage method.
A 20,000-fold SEM photo of the aluminum nitride ceramic prepared in Example 1 is shown in
The preparation method of aluminum nitride ceramic comprises the following steps:
A 400-fold magnified SEM photo of the aluminum nitride ceramic prepared in example 2 is shown in
A 20,000-fold SEM photo of the aluminum nitride ceramic prepared in example 2 is shown in
From
The preparation method of aluminum nitride ceramic comprises the following steps:
The ferrite of the present application comprises MnFe204. Manganese ferrite has high heating efficiency and a high heating rate under the action of a high-frequency magnetic field.
The particle size of the nano-nickel particle is 20-200 nm. If the particle size is too large, the catalytic efficiency will decrease.
In the examples, the temperature of the hydrothermal reaction is 180-200° C. Preferably, the onium salt is HATU, HBTU, HCTU or TSTU. The addition amount of the onium salt in the nickel salt solution is 0.3-0.5 wt % of the nickel salt. The content of hydrazine in the hydrazine solution is 2-5 wt %. The binder is HPMC, hydroxymethylcellulose, hydroxyethylcellulose or CMC.
The sintering temperature in the examples are 1600-2000° C. The content of the binder in the aluminum nitride mud is 1-2 wt %, and the content of the aluminum nitride powder in the aluminum nitride mud is 60-80 wt %.
Iron salt in the examples is FeCl3·6H2O. The concentration of nickel ions in the nickel salt solution is 1-3 mol/L.
The manganese salt in the examples is MnCl2·4H2O. The organic solvent is ethylene glycol. The surfactant is polyethylene glycol.
The weight-to-volume ratio of iron salt, manganese salt, sodium acetate, surfactant, and organic solvent in the examples is 3-5 g: 1-2 g: 10-20 g: 3-5 g: 120-300 mL.
The microreactor of the present application is prepared by cutting aluminum nitride ceramic.
The application of the micro-reactor of the present application is applied to catalytic reforming of organic liquid fuel at high temperature to obtain hydrogen. Specifically, the gas delivery device is connected to the inlet end of the microreactor, the gas chromatograph is connected to the gas outlet end of the microreactor. After installing a heating device and a magnetic field generating device around the microreactor, and turning on the heating device and the magnetic field generating device, the microreactor is preheated. Then, delivering ethanol into the microreactor, the microreactor will start to produce hydrogen. The organic liquid fuel is alcohol containing 1-4 carbon atoms. Wherein the alcohol containing 1-4 carbon atoms is methanol, ethanol, propanol or glycerin.
The porosity rate of the aluminum nitride ceramic prepared in example 1 is 68% measured by the Archimedes drainage method.
The aluminum nitride ceramic prepared in example 1, example 2, and example 3 were cut into approximate cuboids to obtain microreactors. Connect the gas delivery device to the inlet end of the microreactor, connect the gas chromatograph to the gas outlet end of the microreactor, and set a heating device and a magnetic field generating device around the microreactor, then feed ethanol into the microreactor. Turn on the heating device and the magnetic field generating device, and the microreactor starts to produce hydrogen after being preheated.
It can be seen from Table 1 that the preheating time of the aluminum nitride ceramic prepared in example 1, example 2 and example 3 has been greatly shortened and the conversion rate of ethanol is high, so that the aluminum nitride ceramic prepared in example 1, example 2 and example 3 can be used for on-board hydrogen production.
Number | Date | Country | Kind |
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202210722452.5 | Jun 2022 | CN | national |
This application is a Continuation of co-pending International Application No. PCT/CN2023/100654, filed on Jun. 16, 2023, for which priority is claimed under 35 U.S.C. § 120; and this application claims priority of Application No. 202210722452.5 filed in China on Jun. 24, 2022 under 35 U.S.C. § 119; the entire contents of all of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/CN2023/100654 | Jun 2023 | WO |
Child | 18733256 | US |