The present invention generally relates to fluid dispensing systems, and more particularly to such a system for dispensing personal care fluids.
Surface-mounted fluid dispensers are available for dispensing a variety of personal care fluids. Such fluids may include liquid soap or body wash, shampoo, conditioner, and various types of lotions including moisturizers. A commonality of such dispensers is the use of a manually-actuated fluid pump which directly pumps and dispenses the fluid from a reservoir to the user. Actuating these type fluid pumps draws or pulls the fluid directly from the reservoir into and through the moving pumping mechanism. This causes the moving parts and/or valves of such vacuum pumping mechanisms to often become clogged or blocked over time by dried solid or gelatinous accumulations or deposits of the fluids, which are often relatively viscous in the first place. This adversely impedes the proper operation and reliability of the fluid pumps resulting in various operational difficulties such as sticking, reduced flow, or others.
An improved fluid dispensing system for personal care fluids is desired.
The present disclosure provides an air-assisted/gravity-feed amenity fluid dispensing system suitable for use with personal care fluids which overcomes the drawbacks of the foregoing fluid type pumps. In one embodiment, the fluid dispensing system comprises a fluid dispenser having a fluid dispensing mechanism including a manually-actuated air pump for dispensing fluids in lieu of a fluid pump described above. The air pump is configured and operable to pump air directly into a fluid reservoir. The air pump pressurizes the reservoir to force and dispense the fluid outwards through a mechanically simple outlet, such as a dispensing tube having no moving parts in one embodiment. Gravity assists with dispensing the fluid in a generally vertical and downward direction in conjunction with pressurized air which displaces the fluid. This present fluid dispensing system contrasts to the manually actuated fluid pumps of the past which draw or pull the fluid directly through the fluid pump mechanism from the reservoir leading to dispensing problems over time. The air pump advantageously thus remains clean and does not require replacement or cleaning since the fluid does not contact the air pump mechanism and components thereof. Only air is pumped through the air pump.
In one embodiment, the reservoir may be internally formed and defined by replaceable/recyclable personal care fluid containers detachably mounted and insertable into an outer housing such as a cylindrical canister in one embodiment which is supported by a surface-mountable support structure, as further described herein. In other embodiments, the fluid may be refilled from a bulk fluid supply and the fluid container may be a permanent part of the fluid dispenser assembly, or eliminated entirely in which case the fluid is simply filled directly into the canister without an inner container. As opposed to directly filling the fluid into the canister, the containers offer a sanitary option by advantageously eliminating the need for periodically cleaning out the interior of the canister. The containers may be swapped out rapidly when empty, which is particularly beneficial in hospitality industry settings such as hotels where quick cleaning and turnaround of rooms between guests is important. The air pumping mechanism would function in the same manner regardless of whether or not a replaceable fluid container is used with the canister.
The support structure may be a shelf unit in one implementation. A plurality of canisters may be supported from a single shelf unit or other support structure. Each canister may contain a different amenity or personal care fluid such as shampoo, conditioner, body wash, etc. The present fluid dispenser may be used in a bathroom (e.g., bath sink or shower setting) in some applications.
In some embodiments, the fluid dispenser may be configured to removably house and enclose a plurality of personal care fluid containers each fluidly coupled to a dedicated air pump dispensing mechanism. The dispenser may be configured for surface mounting such as via fasteners. The individual housings which hold the containers may comprise a fixed portion and a removable portion to access and exchange empty containers. In some embodiments, the containers which define reservoirs for personal care fluids may comprise a frangible seal which is automatically pierced or punctured by specially configured puncturing elements comprising an air tube and fluid dispensing tube. This fluidly couples each of the air pumps to its respective fluid container and also fluidly couples each container to its respective fluid dispensing tube, as further described herein.
In one aspect, a fluid dispenser for personal care fluids comprises: a support structure attachable to a support surface; a canister supported by the support structure, the canister defining a vertical centerline, a dispensing hole, and an internal cavity configured for inserting a fluid container containing a personal care fluid; the canister comprising a fluid dispensing mechanism configured to pressurize and dispense the fluid from the fluid container through the dispensing hole. The fluid dispensing mechanism may comprise a button actuated air pump operable to pump air into the fluid container which pressurizes the fluid. In one embodiment, the air pump is manually operated; the button being moveable between an outward actuated position and an inward unactuated position.
In another aspect, a method for dispensing a personal care fluid comprises: providing a surface-mountable fluid dispenser housing a reservoir holding the fluid; manually actuating an air pump; pumping air into the reservoir; and dispensing fluid from the reservoir which is displaced by the air pumped into the container. In one embodiment, the manually actuating step comprises pushing a spring-biased actuator button of an air pump fluidly coupled to the reservoir.
The features of the preferred embodiments will be described with reference to the following drawings where like elements are labeled similarly, and in which:
All drawings are schematic and not necessarily to scale. Features numbered in some figures which may appear in other figures un-numbered are same features unless explicitly noted otherwise herein.
The features and benefits of the invention are illustrated and described herein by reference to exemplary embodiments. This description of exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. Accordingly, the disclosure expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features.
In the description of embodiments disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
As used throughout, any ranges disclosed herein are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range.
Canisters 104 may be hollow and cylindrical in shape (with circular cross section) in one embodiment; however, other shaped canisters including various polygonal and non-polygonal shapes with corresponding cross sections may be used. Each canister 104 comprises a lower canister section 104a fixedly coupled to a bottom wall 101d of the shelf unit 102, and a removable upper canister section 104b detachably coupled to a top wall 101c of the shelf unit. The upper and lower canister sections are coaxially aligned with a vertical centerline Vc that extends through the geometric center of each canister 104. Upper canister section 104b defines a top wall 104c and lower canister section 104a defines a bottom wall of each canister 104. Walls 104c, 104d may be flat on their exterior sides as shown (see, e.g.,
In one example embodiment, the canisters 104 including the lower and upper sections may be formed of metal, such as without limitation stainless steel for corrosion resistance in humid/wet environments. In other embodiments, plated or enameled metals may be used for the canisters. In yet other embodiments, suitably strong polymeric materials could be used. Shelf unit 102 may be formed of the same or a different material as the canisters.
Where the lower canister section 104a and shelf unit 102 are formed of metal, the lower canister section may be welded to shelf unit 102 for a rigid and fixed coupling. The lower canister section 104a therefore remains integrally attached to the shelf unit 102 when the fluid containers are replaced.
Each canister section 104a, 104b is hollow defining an internal cavity 103a, 103b respectively configured to receive corresponding top and bottom portions of replaceable personal care fluid containers 106 therein. For each canister 104, shelf unit 102 includes an associated circular upper opening 141 formed in top wall 101c, and a corresponding circular lower opening 140. The lower opening puts cavity 103a of each lower canister section 104a in communication with interior space 102b of shelf unit 102. Similarly, the upper opening puts cavity 103b of each upper canister section 104b in communication with interior space 102b of shelf unit 102. The openings 140, 141 allow the replaceable fluid containers 106 to extend vertically through the shelf unit 102 to enter the lower canister sections 104a as shown.
Personal care fluid containers 106 each define an internal reservoir R which holds a predetermined quantity or volume of personal care fluid 106a. Containers 106 may be formed of any suitable material. In one embodiment, containers 106 may be formed of a suitable semi-rigid or rigid plastic (polymeric) material capable of maintaining a self-supported shape. PET (polyethylene terephthalate) is one non-limiting example of a plastic which may be used.
Fluid containers 106 in some preferred embodiments may include a frangible seal 106b at the mouth 106c (bottom) when inverted and inserted into the canisters 104 for dispensing. Seals 106b may be formed of any suitable material capable of being punctured by a sharp object, such as for example without limitation metal foil (e.g. aluminum), polymers, or other materials. The seal may be a separate element affixed to the mouth of the containers 106 by any suitable means (e.g. adhesives), or may be formed as an integral structural portion of the containers from a suitably thin weaker portion of the same plastic used to construct the containers. When the containers are mounted in the fluid dispenser 100, the middle portion of the containers 106 extends vertically through and occupies part of the interior space 102b of shelf unit 102 as shown.
In one embodiment, containers 106 may be complementary configured to the canisters 104. Accordingly, in the illustrated embodiment, both the canisters 104 (including lower and upper canister sections 104a, 104b) and containers may have cylindrical bodies.
Any type of personal care fluid may be stored in fluid containers 106 as previously identified herein. In one embodiment, fluid dispenser 100 may be mounted to a wall of a shower and can concomitantly contain fluids such as shampoo, conditioner, and body wash typically used therein. Other personal care fluids may of course be substituted or used in addition. In other possible embodiments, fluid dispenser may be mounted to a wall in a bathroom near a sink and can contain personal care fluids such as liquid soap, hand lotion, and others. Accordingly, there is no limitation as to where the fluid dispenser can be used and the types of personal care fluids that can be stored and dispensed to the user.
To access the interior of the canisters 104 and shelf unit 102 for inserting and replacing the fluid containers, a spring-biased canister latching mechanism 108 is provided.
Latching mechanism 108 includes a longitudinally elongated latch rod 110 which may have a non-polygonal cross-sectional shape (e.g. circular) as shown, or polygonal cross-sectional shape (e.g. square, rectangular, hexagonal, etc.) in other embodiments. In some embodiments, latch rod 110 may be an elongated rectangular bar in configuration as an example.
Latch rod 110 is slideably supported by guide members 111 affixed to the underside of the shelf top wall 101c. The guide members are spaced apart as needed to fully support the latch rod 110. The guide members 111 may be generally U-shaped in one non-limiting embodiment such that the rod 110 may slide back and forth within the guide members. The latch rod may extend for at least the majority of the longitudinal length of the shelf unit 102, and in some embodiments for the entire length of the shelf unit. In certain embodiments as shown, latch rod 110 has a length greater than the length of shelf unit 102 such that a proximal end protrudes outwards beyond one end wall 101e of the shelf to form a latch actuator 113 for manually depressing the rod.
Latch rod spring 112 acts on an opposite distal end of latch rod 110 to bias the rod towards an outward latched position. Pushing rod 110 inwards towards the shelf unit 102 against the force of the spring slideably moves the rod to an inward unlatched position. Spring 112 may be a helical compression spring in one embodiment coiled around the distal end of latch rod 110; however, other types of spring may be used to provide a similar function.
Latch rod 110 comprises a plurality of outwardly projecting latch protrusions 114 which selectively engage corresponding latch grooves 115 formed in the bottom rear side of each upper canister section 104b. In one embodiment, latch protrusions 114 may be in form of flat tabs extending forward and inwardly from the latch rod. Latch protrusions 114 may be separately attached to the bottom of each upper canister section 104, or formed as an integral unitary structural portion thereof.
Each upper canister section 104b has a corresponding latch protrusion configured and operable to lock the upper canister sections to the shelf unit 102. Each upper canister section 104b further includes a forwardly and outwardly projecting locking protrusion 116 formed at the bottom front side thereof diametrically opposite to latch groove 115. Locking protrusions 116 are configured to engage the underside of the shelf top wall 101c at the circular upper opening 102c of shelf unit 102. The locking protrusions 116 may be in the form of flat tabs or flanges which may be separately attached to the bottom edge of each upper canister section 104, or formed as an integral unitary structural portion thereof. In one embodiment, locking protrusions 116 may be arcuately rounded tabs or flanges (one on each upper canister section 104b).
To remove the upper canister section 104b shown for replacing the fluid container 106, the user manually presses the protruding latch actuator 113 on the proximal end of latch rod 110 inwards which slideably moves in a linear manner to the inward unlatched position. The latch protrusions 114 simultaneously disengage the corresponding latch grooves 115 on each upper canister section 104b, thereby freeing the canister sections. The upper canister sections 104b are then each tilted forward which raises and removes the bottom rear end of the canister sections out of their corresponding upper openings 102c in shelf unit 102. One or all of the upper canister sections 104b may now each be completely removed from the shelf by disengaging the front locking protrusions 116 from the shelf. The empty fluid containers 106 that need to be replaced may now be removed from the shelf unit 102.
After a new full container(s) is/are inserted into the shelf unit, the upper canister sections 104b which were removed may be replaced and relocked/relatched to the shelf unit by reversing the process described above. It bears noting that the latching rod 110 may again be pressed inwards to the unlatched position to remount the upper canister sections 104b. Releasing the latching rod automatically returns outward to relatch the canister sections 104 due to the biasing action of spring 112.
The pressurized air fluid dispensing system will now be further described. Referring in general to
Air pump 122 generally comprises a manually operated piston 124 slideably disposed in a cylindrical piston cylinder 126, stabilizer strip or block 123, and pump spring 125. Piston 124 has an elongated hollow cylindrical body comprising an inboard portion 124a which slides linearly inwards and outwards inside piston cylinder 126 when the piston is pressed and released, and an outboard portion 124b. A captive volume of air is trapped inside the cylinder 126 and piston body which is pressurized and displaceable upon operation of the piston, as further described herein. Outboard portion 124b of piston 124 projects outwards from lower canister section 104a (i.e. pump housing 129) through frontal opening 151 therein and is enlarged to define an actuator button 121 configured for pressing by a user. Button 121 has a bulbous cylindrical shape with outward flat face for engaging the users finger or thumb to dispense fluid. Other shaped actuators including pivotably movable levers coupled to piston 124 may be used in other embodiments to operate the air pump 122 in a similar manner to that described herein.
Spring 125 biases the piston 124 and actuator button 121 outwards. The spring may be a horizontally elongated flat spring in one embodiment having a resiliently deformable folded end braced against the inside of lower canister section 104a in the pump housing 129 opposite the piston 124. In one embodiment, the horizontal portion of the flat spring body is extends across the entire bottom of the pump housing 129 from rear to front and is fixedly coupled to the piston 124 adjacent to actuator button 121. Accordingly, pushing actuator button 121 inwards compresses the spring 125 (i.e. folded end) and releasing the button allows the spring to expand. The horizontal portion of spring 125 therefore slideably moves across the bottom of the pump housing 129 in lower canister section 104a.
Actuator button 121 of the air pump 122 includes an upstanding flange 133 located inside the front of lower canister section 104a inside pump housing 129. Flange 133 prevents the piston 124 from being ejected outwards by spring 125 through an opening 151 in the front of lower canister section 104a (pump housing 129) for the actuator button 121. In one embodiment, flange 133 may be formed by a vertical unitary structural part of the monolithic body of spring 125.
Stabilizer block 123 supports piston cylinder 126 which remains stationary as the piston 124 moves inwards and outwards relative to the lower canister section 104a. The horizontal portion of spring 125 is held in place and trapped between the stabilizer block 123 and bottom of the pump housing 129. In one, stabilizer block 123 may be fixedly attached to the pump housing such that the fluid dispensing tube 131 remains stationary while the piston and spring translate inwards/outwards horizontally in the housing. Stabilizer block 123 may be formed of plastic in one embodiment; however, other suitable materials including metal may be used.
A lower end of a fluid dispensing tube 131 is supported by and embedded in a complementary configured passage 152 of stabilizer block 123. A dispensing hole 127 formed in the bottom lower canister section 104a is concentrically aligned with the open bottom end of the dispensing tube 131. The top end of the dispensing tube extends vertically upwards and penetrates through partition wall 132 protruding above the wall for a distance. This places the dispensing tube 131 in fluid communication with the upper portion of canister cavity 103a above the partition wall, and contents of personal care fluid container 106 when inserted into canister 104. Fluid dispensing tube 131 is straight and therefore insertable inside the fluid container to form a fluid passageway between the fluid container and the dispensing hole 127.
The horizontal portion of spring 125 defines a spring flow hole 128 formed therethrough which is selectively alignable with dispensing hole 127 formed in the bottom lower canister section 104a and dispensing tube 131 to dispense fluid from the container 106 when the piston (i.e. actuator button 121) is manually actuated. When the actuator button 121 is in the outward position and the piston is not actuated, the spring flow hole 128 is misaligned with dispensing tube 131 to form a positive seal which shuts off flow of fluid in a manner which prevent drips. Depressing actuator button 121 inwards to actuate the piston and dispense fluid concomitantly compresses and moves the spring inwards as previously described herein. This slides the spring flow hole 128 beneath the dispensing tube 131 to fluidly couple the flow hole, dispensing tube, and dispensing hole 127 in canister 104 together. This established a flow path from the fluid container 106 to atmosphere for vertically dispensing the fluid to the user. Releasing the actuator button 121 expands the spring to reclose the dispensing tube and dispensing hole. This process is repeated each time the user presses and releases the pump actuator button 121.
Fluid dispensing mechanism 120 is configured to pump air into the personal care fluid container 106 and pressurize its contents with each depression of the actuator button 121 for dispensing the fluid to the user. In one embodiment, an air tube 130 is fluidly coupled between the piston cylinder 126 and the upper portion of upper canister cavity 103b above partition wall 132. This places the volume of air inside the cylinder in fluid communication with the upper portion of the canister cavity. Air tube 130 extends through and above the partition wall for a short distance, similar to dispensing tube 131 previously described herein. Air tube 130 is insertable into the fluid container 106 and forms an airflow pathway for pumping air from piston cylinder 126 into the fluid container. Both tubes are positioned in the central portion of upper cavity 103b above partition wall 132.
In one embodiment, the upper terminal ends of both the air tube 103 and dispensing tube 131 may be angled to puncture a frangible seal 106b on the mouth of fluid container 106. When the container is inserted through the shelf unit 102 and into the lower canister section 104a, both tubes 130, 131 pierce and puncture the seal. This places the fluid 106a contents of the container in fluid communication with the piston cylinder 126 and dispensing tube 131. To help guide and center container when inserted into the canister, a plastic centering ring 135 may be positioned on top of the partition wall 132 in the lower canister section 104a. The centering ring may be fixed in place or loosely held therein. Centering ring 135 has a sloping frustoconical shaped guide surface 136 which engages the shoulders of the inverted container 106 to center and guide seal 106b onto the air and dispensing tubes 130, 131 for puncturing.
Piston 124 and concomitantly actuator button 121 disposed thereon are moveable together via manually pressing the button between an outward unactuated position (
Operation of the fluid dispensing mechanism 120 will now be briefly described. Once a personal care fluid container 106 is installed in the canister 104 and punctured in the manner previously described herein, the fluid dispenser 100 is ready for operation. To dispense the fluid, the user presses inwards on actuator button 121 of the air pump 122. This results in two actions. First, the spring flow hole 128 in spring 125 moves and becomes aligned with the dispensing tube 131 and dispensing hole 127 in lower canister section 104a to open the dispensing pathway. Second, and notably, the piston 124 pumps and forces air within the piston cylinder 126 upwards through air tube 130 and into the container 106 to pressurize its contents. Pressurization of the container forces and expels the personal care fluid through the dispensing tube 131 to the user. A quantity of fluid is thus dispensed from the container each time the actuator button is pushed and pumped. The lower canister sections 104a may include vertically elongated observation windows 150 which allows the user to visually check the level of fluid remaining in each container.
It bears noting that the fluid is displaced from the container by the air pumped therein, rather than being drawn out of the container via a fluid pump as in some prior fluid pump designs. No fluid enters the air pump or its components such as the piston 124 or piston cylinder 126 which only come into contact with air. Advantageously, this keeps the air pump clean and free of clogs or accumulations of fluid which could otherwise adversely affect reliable dispensing of fluid.
Although container housings in the form of cylindrical canisters are described herein, other shaped canisters including those with various polygonal or non-polygonal cross-sectional shapes may be used. In addition, although three canisters are shown mounted to the shelf unit herein, any suitable number of canister may be provided. Accordingly, one, two, or more than three canisters can be used.
Although the upper canister sections 104b conceal the fluid containers stored therein which might not be aesthetically pleasing in appearance, in some possible embodiments the upper canister sections 104b may be omitted. This may be used where the containers have a decorative and pleasing appearance and/or where it might be desirable to display the brand name of the fluid products being offered which may be a high-end product. Although individual upper sections 104b are shown, in other embodiments a single larger housing may be provided which is configured to enclose all of the canisters 104 which might be provided.
Piston-like acting air pump 122 previously described herein uses a piston body defined by actuator button 121 which slideably pumps a captive volume of air is trapped inside piston cylinder 126 into the fluid containers 106 to displace and dispense the personal care fluid. In the present air pump 222 embodiment, however, actuator button 221 actuates a pair of pivotably movable pumping elements 250 which force a trapped or captive volume of air at the rear of the pump housing 129 into the fluid containers, as further described below.
Actuator button 221 is slideably disposed in the front portion of lower cavity 103a of the canister 104 for linear forward and rearward movement when depressed by the user to dispense personal care fluid similar to previous actuator button 121.
Baseplate 252 extends rearwardly from actuator button 221 when mounted in the canister. The baseplate defines a flow hole 228 which is concentrically alignable with dispensing hole 127 formed in the bottom lower canister section 104a and dispensing tube 131 to dispense fluid from the container 106 when the actuator button 221 is manually actuated. When the actuator button 221 is in the outward position and not actuated, the flow hole 228 is misaligned with dispensing tube 131 and dispensing hole 127 to form a positive seal which shuts off flow of fluid in a manner which prevent drips. This dispensing aspect is analogous to the operation of actuator button 121 previously described herein. Flow hole 228 may be oblong and slot-shaped in one embodiment (best shown in
Actuator button 221 is biased towards the outward unactuated position by return spring 255 (see, e.g.,
In operation, the arcuately curved inner surface 260 of each pump element 250 slideably engages a complementary configured circular and arcuately curved guide tube 265 disposed in the center of lower canister section 104a inside the pump housing 129 which is defined by internal cavity 103a of the lower canister section (see, e.g.,
The guide tube 265 may extend vertically between the partition wall 132 and bottom wall 104a of lower canister section 104d for a majority of the height of the pump housing 129/internal cavity 103a (see, e.g.,
An air chamber 251 having variable volume V is defined to the rear of pumping elements 250 in lower canister section 104a inside pump housing 129 (cavity 103a). The air trapped or captive inside air chamber 251 is expelled and pumped through air tube 130 and into personal care fluid container 106 when installed in the canister. Air chamber 251 thus has an initial volume V1 before the actuator button 221 is actuated (see, e.g.,
To actuate and pivotably move/partially rotate the wedge-shaped pumping elements about vertical centerline Vc of canister 104 and guide tube 265 when actuator button 221 is depressed by the user, a pair of linkage arms 266 may be provided (see, e.g.,
It bears noting that the present fluid dispensing mechanism 220 employing the wedge-shaped pumping elements 250 advantageously has ability to create greater air pressure for applications where needed than the piston version of the dispensing previously described herein. In addition, the sizes of the pumping elements and/or rotational range of movement can be modified as needed to generate proper air pressure and flow to handle different viscosity fluids to be dispenses. For example, some body lotions or hair conditioners are typically thicker in consistency with a higher viscosity than body wash or shampoo. This provides considerable flexibility to customize the fluid dispensing mechanism to handle a range of fluids and viscosities. It also bears noting that where multiple fluid dispensing canisters 104 are used with shelf unit 102 or other type support structure, different size pumping elements 250 and/or ranges of motion may be used in each canister depending on the nature of the personal care fluid being dispensed.
Similarly to air tube 130 previously described herein, the present air tube 230 is insertable into the fluid container 106 and forms an airflow pathway for pumping air from the air chamber 251 in this embodiment into the fluid container. Fluid dispensing tube 231 fluidly couples dispensing hole 127 in the lower canister section 104a to the fluid inside fluid container 106 through the frangible foil seal 106b on the container, similarly to fluid dispensing tube 131 previously described herein.
In the present fluid dispensing mechanism 220, air tube 230 may have an L-shaped body and is not coupled directly to the actuator button assembly unlike in the previous fluid dispensing mechanism 120 and actuator button 121 (see, e.g.,
The horizontal section 230a of air tube 230 in the present embodiment is disposed inside air cavity 251 of pump housing 120. Horizontal section 230a of present air tube 230 comprises a plurality of air apertures 270 which are each configured to receive air from air chamber 251 when the actuator button 221 is actuated to pump air into the personal care fluid container 106. In one embodiment, apertures 270 may be in the form of elongated air slots 270a as shown; however, other non-polygonal shaped (e.g., circular) and polygonal shaped apertures may be used. In the non-limiting illustrated embodiment, two pairs of slots 270a are formed in the opposite sides of the air tube 230. A first proximal pair of air slots 270a may be formed through the air tube horizontal section 230a at a location proximate to vertical centerline Vc of canister 104 and air tube vertical section 230a. A second distal pair of air slots 270a may be formed at a location distal to the vertical centerline section Vc and vertical section 230b, and closest to the sidewall of the air chamber 251 formed by canister 104 (see, e.g.,
The first and second pairs of air slots 270a are fluidly isolated inside horizontal section 230a of air tube 230 by a vertical division wall 230c. In one embodiment, the distal air slots 270a may be covered with openable/closeable flexible flaps 271. The flaps 271 may be formed of aluminum tape in one implementation; however, other suitable flexible materials may be used. One edge portion of the flaps 271 (e.g., top or bottom edge portion) may be fixedly attached to the air tube adjacent to the air slots 270a via any suitable method such as adhesive bonding, while the opposite edge portion remains unattached to the air tube to create pivot-like action of the flap. The outermost end of the horizontal section 230a of the air tube may engage and fluidly seal to the arcuately curved sidewall of air chamber 251 formed by inside surface of canister lower section 104a within the air chamber (see, e.g.,
In operation, pressurized air created in air chamber 251 when air pump 222 is actuated (e.g., depressing actuator button 221) flows through proximal air slots 270a and into the fluid container 106. The pressurized air forces the flaps 271 on distal air slots 270b against the outside of the air tube horizontal section 230a to close off those slots, thereby preventing the pressurized air from entering the distal end portion of horizontal section 230a exposed to ambient air pressure through air orifice 290. When the actuator button 221 is released and returns back outwards via the biasing action of return spring 255, the flaps 271 then open to allow ambient air to be drawn back into the pump air chamber 251 through the air inlet orifice 290 and distal air slots 270b. By releasing the actuator button 221, the pumping elements 250 are retracted which re-enlarges the volume of the air chamber 251 back to its original size, as further describe herein (see, e.g.,
The canister 104 with present fluid dispensing mechanism 220 is useable with shelf unit 102 (represented schematically in
A method for operating fluid dispensing mechanism 220 will now be briefly summarized. Personal care fluid container 206 is first inverted (i.e. foil covered mouth end down) and slideably inserted into canister 104. The container 206 enters upper cavity 103b of the canister through the top. The air and fluid dispensing tubes 230, 231 puncture the frangible foil seal 106b as the container becomes fully seated in the canister. These aspects are no different than fluid dispensing system 120 previously described herein.
Actuator button 221 starts in an outward unactuated position associated with a starting or initial volume V1 of air in the rear air chamber 251 (see, e.g.,
To dispense personal care fluid, the user presses actuator button 221 inwards (front to rear) into canister 104 to its actuated position. The wedge-shaped pumping elements 250 are pivotably moved and rotate about central guide tube 265 by the button in opposing rotational directions on each side of the guide tube (see, e.g.,
When the user releases the actuator button 221, spring 255 returns the button outwards to its unactuated position (see, e.g.,
Any suitable materials may be used to construct the parts previously described herein of either embodiment of the fluid dispensing system with fluid dispensing mechanisms 120 or 220. In one non-limiting construction, the actuator button 121/221, lower canister section 104a, guide tube 265, linkage arms 266, air and fluid dispensing tubes 130/230 and 131/231 respectively, may be made of a suitable plastic material and formed by any suitable method such as without limitation injection molding, 3D printing, etc.
In some alternative embodiments, the personal care fluid container 106 may be omitted. Instead, the personal care fluid may be poured and filled directly from a bulk container into the canister 104. This is analogous to
Although a manual air pump is described herein and shown, it is contemplated that in other embodiments a battery-operated air pump could be used which is activated by a motion sensor or manually-depressible electric actuator (e.g., button) incorporated in the fluid dispenser.
While the foregoing description and drawings represent preferred or exemplary embodiments of the present invention, it will be understood that various additions, modifications and substitutions may be made therein without departing from the spirit and scope and range of equivalents of the accompanying claims. In particular, it will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, sizes, and with other elements, materials, and components, without departing from the spirit or essential characteristics thereof. In addition, numerous variations in the methods/processes as applicable described herein may be made without departing from the spirit of the invention. One skilled in the art will further appreciate that the invention may be used with many modifications of structure, arrangement, proportions, sizes, materials, and components and otherwise, used in the practice of the invention, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being defined by the appended claims and equivalents thereof, and not limited to the foregoing description or embodiments. Rather, the appended claims should be construed broadly, to include other variants and embodiments of the invention, which may be made by those skilled in the art without departing from the scope and range of equivalents of the invention.
The present application claims benefit of priority to U.S. Provisional Application No. 63/160,267 filed Mar. 12, 2021, which is incorporated herein by reference in its entirety.
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