This application claims priority to U.S. Provisional Application No. 63/060,324 filed on Aug. 3, 2020 and entitled “METHOD OF MANUFACTURING AN AMORPHOUS COBALT-INHERENT SILICON OXIDE AS A HIGHLY ACTIVE HETEROGENEOUS CATALYST IN ACTIVATION OF PEROXYMONOSULFATE FOR RAPID DEGRADATION OF ORGANIC POLLUTANTS INCLUDING 2,4-DICHLOROPHENOLS.”
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The drawings constitute a part of this specification and include exemplary embodiments of the AMORPHOUS COBALT-INHERENT SILICON OXIDE AS A CATALYST, which may be embodied in various forms. It is to be understood that in some instances, various aspects of the invention may be shown exaggerated or enlarged to facilitate an understanding of the invention. Therefore, the drawings may not be to scale.
Advanced oxidation processes (AOPs) are commonly regarded as one of the innovative technologies for the degradation of organic contaminants in water. Among them, sulfate radical-based advanced oxidation processes (SR-AOPs) capable of activating peroxymonosulfate (PMS) have garnered increasing interest in the field due to the generation of highly reactive sulfate radicals (SO4·−).
The SO4·− produced in the activated PMS system exhibits a high oxidation reactivity with a redox potential of E0(SO4·−/SO42−)=2.5-3.1 V, a broader range of operating pH values (2-9), and a long half-life (30-40 μs). This high oxidation potential places the SR-AOPs among the highest known while the wide operating pH range offers more flexibility than most reported AOPs.
Various approaches have been proven to be promising techniques for the activation of PMS, such as heat, ultraviolet radiation, ultrasound, carbon catalysts, and transition metal incorporated catalysts. Among them, transition metal incorporated catalysts have been commonly considered one of the most efficient approaches for activating PMS. Cobalt-incorporated catalysts offer oxidative water treatment performs among the best of those reported for activating PMS.
Various cobalt-incorporated catalysts have been investigated and developed for the activation of PMS in the prior art, such as cobalt oxides-based catalysts or cobalt oxides-supported catalysts. The cobalt doped hydroxyapatite, 3D heterostructure Co3O4/NF, Co3S4/GN, and yolk-shell Co3O4/MOFs have been successfully prepared and reported for the degradation of various organic contaminants by activating PMS in aqueous solutions. With most of these catalysts, the crystalline cobalt oxides were commonly incorporated onto the surface and/or inner structure of the supporting material with excellent conductive properties. The crystalline cobalt oxides on the surface of the supporting material both creates and stabilizes surficial and/or bulk oxygen vacancies along with preventing surface passivation. These oxygen vacancies are efficient to promote the diffusion of oxygen-ions and the separation of electrons and holes, further enhancing the electronic conductivity of the catalysts. Consequently, active sites are formed by the combined effects of crystalline cobalt oxides and oxygen vacancies significantly accelerating the charge-transfer of catalysts to promote catalytic performance.
The current prior art has investigated the crystalline cobalt oxides incorporated catalysts for various applications; however, the amorphous cobalt-doped catalysts have not been used by the prior art, despite their potential promising properties.
This invention provides a novel catalyst for catalytic activation of PMS in amorphous cobalt-inherent silicon oxide (Co—SiOx).
Amorphous catalysts are regarded as chemically inherent heterogeneous. In contrast, conventional crystalline catalysts are very heterogeneous in terms of surface properties. Moreover, amorphous catalysts are more prevalent than crystalline catalysts with commercial applications, chosen not only due to the lower economic costs and tunable porosities but also due to their significantly better catalytic behavior and productivities.
Amorphous silica-alumina has been widely applied in hydrocarbon cracking and biomass conversion. The structural chemistry of amorphous silica-alumina has been demonstrated to be in the form of mixed oxides rather than a mixture of oxides via isomorphic alumina substitution for Si atoms. Consequently, the surface chemistry of amorphous silica-alumina significantly differs from that of crystalline aluminosilicates by exhibiting a stronger Lewis acidity which contributes to a significantly better catalytic performance compared to that of crystalline aluminosilicates.
The subject matter of the present invention is described with specificity herein to meet statutory requirements. However, the description itself is not intended to necessarily limit the scope of claims. Rather, the claimed subject matter might be embodied in other ways to include different steps or combinations of steps similar to the ones described in this document, in conjunction with other present or future technologies.
In this invention, the amorphous Co—SiOx forms the structure of Co substitution for Si atoms in silicon oxide. Additionally, the amorphization of Co in silicon oxide results in a partial change in Co coordination from tetrahedral to octahedral and an increase in the average Co oxidation state. Consequently, the amorphous Co—SiOx behaves as a more robust and efficient catalytic performance during PMS activation.
Claimed herein is an amorphous CO—SiOx catalyst for use in catalytic activation of PMS and a method for activating PMS using CO—SiOx catalyst.
The triblock copolymer surfactant, Pluronic P123, was purchased from Sigma-Aldrich. Tetraethyl orthosilicate (TEOS, 98%), Cobalt(II) acetate tetrahydrate (Co(C2H3O2)2·4H2O, 98%), 2,4-Dichlorophenol (99%) and hydrochloric acid (HCl, 37%) were purchased from Acros Organics. Potassium peroxymonosulfate (2KHSO5·KHSO4·K2SO4, Oxone, and monopersulfate, PMS) were purchased from Alfa Aesar.
6.0 g of P123 was dissolved in 255 ml of deionized water under vigorous stirring to obtain a homogenous solution. Then, 2.28 g of Co(C2H3O2)2·4H2O serving as the cobalt(II) source was added into the homogenous solution at 35° C. under continuous stirring. Next, 13.8 ml of TEOS was distilled into the solution at 35° C. under continuous stirring for 24 h. The mixture was then transferred into a 500 ml of Teflon-lined autoclave and placed in box furnace (Lindberg/Blue M Moldatherm Box Furnace Thermo Scientific) at 100° C. for another 24 h without agitation. After 24 h, the product was naturally cooled down to room temperature. The product was then washed by at least 6 L of 90-100° C. deionized water. The filter product was placed in an oven and dried at 50° C. overnight. Finally, the product was calcined with air in the box furnace at 550° C. for 6 h. The final product was denoted as Co—SiOx. The original SiO2 and a reference sample of Co3O4 were fabricated followed the same procedures as reported in the literature.
The amorphous catalyst Co—SiOx was characterized by transmission electron microscopy (TEM, JEOL JEM-2011). The surface chemical composition was analyzed using X-ray photoelectron spectroscopy (XPS, Scienta Omicron ESCA 2SR). The morphology and map scanning EDX images of the Co—SiOx were obtained using a scanning electron microscopy (SEM, Quanta 3D FEG FIB/SEM) coupled with energy-dispersive X-ray spectroscopy (EDX). The pore size distribution and BET surface area were determined by Micromeritics ASAP 2020 surface area and porosimetry analyzers. X-ray diffraction (XRD) (PANalytical Empyrean) was used to analyze the structure of the samples.
X-ray absorption near edge structure (XANES) spectroscopic measurements were performed at Louisiana State University's Advanced Microstructures and Devices (CAMD) Center, USA. The XANES measurements of Si K-edge were conducted at the “windowless” Double Crystal Monochromator beamline with a resolution of ˜1 eV at these energies. Co K-edge XANES spectroscopic measurements were performed at CAMD's WDCM 2.0 beamline via a Si-111 channel-cut monochromator. The beamline was calibrated with a standard cobalt foil which was later kept in between the second and third chambers during measurement. Co L-edge and O K-edge XANES spectroscopic measurements were taken at the variable-line-space plane-grating-monochromator (VLSPGM) beamline.
Electrochemical impedance spectroscopy (EIS) and Mott-Schottky plots were conducted using a Biologic VSP-300 potentiostat. Stainless steel and Ag/AgCl were utilized as a counter electrode and a reference electrode, respectively. The electrodes were immersed in a 0.1 M NaClO4 solution. The EIS plots were obtained over the frequency range of 200 kHz to 0.1 Hz. Mott-Schottky analysis was performed using a potential range from −1.0 V to 0 V at a frequency of 200 kHz.
The 2,4-DCP, a commonly regulated contaminant, was used as the model organic pollutant to evaluate the catalytic performance of the Co—SiOx system. Batch degradation experiments were performed under stirred conditions for the reaction system containing 150 ml of DCP with a known concentration, a fixed concentration of PMS, phosphate buffer solution (1 mM, pH 7), and the targeted amount of Co—SiOx within a 250 ml three-neck, round-bottom flask at room temperature (20±2° C.). The pH of the solution varied by 0.2 units during the entire reaction process. The reaction was initiated by sequentially adding the required amounts of PMS and Co—SiOx. 0.5 ml samples were withdrawn from the reactor at set time intervals and 0.5 ml methanol immediately added into the collected samples to terminate the oxidation reactions followed by filtering the samples using a 0.22 μm PTFE syringe filter to separate the Co—SiOx from the samples. All experiments were performed in duplicate and the average values with standard deviations were plotted (presented in the Results Section).
The concentration of 2,4-DCP was determined by a gas chromatography (GC) system (Agilent 5975C VLMSD) equipped with a Triple-Axis detector. The removal of total organic carbon (TOC) was determined using a TOC analyzer (SHIMADZU TOC-L). An electron paramagnetic resonance (EPR) (A300-10/12) system was used to identify free radicals of SO4·− and OH· in the Co—SiOx/PMS reaction system along with the oxygen vacancies within the catalysts. 5,5-dimethyl-1-pyrroline N-oxide (DMPO) was used as a spin-trapping agent for the SO4·−.
The N2 adsorption-desorption isotherms and pore size distribution of the original SiO2 and Co—SiOx are shown in
The small-angle and wide-angle XRD patterns for the SiO2 and Co—SiOx are shown in
The diffraction peaks in the wide-angle XRD pattern of the SiO2 is the characteristic sign of a typical amorphous SiO2. Additionally, the characteristics of the wide-angle XRD pattern of the Co—SiOx are close to those found with the amorphous SiO2 and without any pronounced diffraction peaks of the cobalt oxide crystalline nanoparticles being observed. This indicates that the Co—SiOx probably retains its amorphous nature. To confirm this hypothesis and obtain insights into the specimen microstructure, SEM, and HRTEM analyses were conducted and these results are shown in
The 2,4-DCP was used as a representative organic pollutant to evaluate the degradation performance of the produced catalysts. The degradation of 2,4-DCP for the various reaction systems evaluated are shown in
In contrast, almost 100% degradation of 2,4-DCP within 6 mins in the Co—SiOx/PMS reaction system was observed, indicating that the Co—SiOx exhibits excellent catalytic degradation properties toward 2,4-DCP by activating the PMS. Additionally, only 25% and 21% degradation of 2,4-DCP occurred within 8 mins in the Co3O4/PMS and SiO2/PMS reaction systems, respectively, proving that the amorphous Co—SiOx is more responsible for DCP removal than are the Co3O4 and SiO2 for the activation of PMS.
In
The removal of TOC in these different reaction systems was also evaluated and is shown in
The comparison of the various reported first-order rate constants from literature using different water-based oxidation systems 2,4-DCP degradation is listed in Table 3. These reported rate constants provide a basis for the direct comparison of the first-order rate constant from our experiments. The degradation of 2,4-DCP has been investigated and reported via various approaches, such as ultrasound, ozone, photocatalystic oxidation, hydroxyl radical-based AOPs, sulfate radical-based AOPs, Fenton's Reagent oxidation, and electro-Fenton's Reagent oxidation.
As shown in Table 3, the amorphous Co—SiOx as an oxidation process for 2,4-DCP degradation via primarily the sulfate radical yielded a significantly higher first-order kinetic rate (0.7139 min−1) than those produced from the other studies listed. These results show that the amorphous Co—SiOx is a kinetically superior oxidation system that the more traditional processes listed in Table 3. It also provides a framework to highlight the great potential that Co—SiOx has an oxidation process for waterborne organic pollutants. Plus, being a “dark” AOP, Co—SiOx is not dependent on water UV-transmissivity making its use toward turbid water influent viable. This provides another significant advantage over the “lighted” oxidation systems.
To demonstrate the chemical structure of the materials, the chemical states of O, Si, and Co in the SiO2, Co—SiOx, and spent Co—SiOx were analyzed by XPS spectra. As shown in
Besides, the relative proportion of the peak associated with Ov in the spent Co—SiOx shows a reduction of 13.27% compared to that in the Co—SiOx, which could be caused by the neutralization of Ov during the catalytic processes. This phenomenon can also be observed in the XPS spectra of the Co 2p. As shown in
Thus, the ratio of Co(II)/Co(III) decreases from 1.67 in the Co—SiOx to 1.34 in the spent Co—SiOx suggesting that the relative proportion of Co(III) increases and the relative proportion of Co(II) decreases after the use of the Co—SiOx. This change indicates that the catalytic activities promoted the conversion of oxidation state of Co from Co(II) to Co(III). The presence of Co(II) associates with the abundance of nascent Ov in the Co—SiOx promoted the transfer of electrons from the Co(II) to the surface and then the diffusion of oxygen-ions from the surface into the bulk Ov.
High-spine CoII(t2g3↑2↓eg2↑) has the extremely active electrons with parallel spins on unstable deg-orbitals resulting in the release of these electrons from the deg-orbitals. Meanwhile, the adjacent Ov will be occupied by the diffusion of oxygen-ion leading to the formation of Co(III)-OO{umlaut over ( )} pairs in the Co—SiOx for PMS activation. Consequently, the Co—SiOx performs at a much higher PMS activation efficiency than does the SiO2. The evaluation of electron-transfer efficiency for the Co—SiOx and SiO2 was analyzed by EIS Nyquist and Mott-Schottky plots as shown in
Co2++HSO5−+Ov→Co3++SO4·−+H++OO{umlaut over ( )} (1)
Co3++HSO5−+H++OO{umlaut over ( )}→Co2++SO5·−+H2O+Ov (2)
Where, Ov and OO{umlaut over ( )} are the oxygen vacancies and O2− occupied oxygen sites in the Co—SiOx, respectively. Nevertheless, the contribution of Reaction 1 is much more significant than that of Reaction 2 in the PMS activation due to the obvious reduction of the relative proportion of Ov and increase of the proportion of Co(III) in the spent Co—SiOx.
MeOH and t-BuOH (TBA) react with OH· radical via similar bimolecular rate constants of 9.7×108 M−1S−1 and 6.0×108 M−1S−1, respectively, but MeOH exhibits a higher rate constant of 3.2×106 M−1S−1 for SO4·− than does t-BuOH for SO4·− (4.0×105 M−1S−1). To confirm that the active radicals derived from PMS activation by the Co—SiOx contribute to the significant degradation of 2,4-DCP in the Co—SiOx/PMS reaction system. MeOH and t-BuOH was used for SO4·− and OH· scavenging in the radical quenching experiments. The degradation kinetics of 2,4-DCP in the presence of MeOH as the scavenger for SO4·− was determined and shown in
As shown in
SO4·−+OH−→OH·+SO42−
Thus, the overall reactions of PMS activation could be updated as the following equations:
Co2++HSO5−+Ov→Co3++SO4·−+H++OO{umlaut over ( )}
SO4·−+OH−→OH·+SO42−
Co3++HSO5−+H++OO{umlaut over ( )}→Co2++SO5·−+H2O+Ov
Consequently, the active SO4·− and OH· radicals generated from PMS activated by the Co—SiOx work in unison to effectively degrade 2,4-DCP. Thus, the 2,4-DCP degradation process is proposed using the following reaction:
SO4·−+OH·(SO5·−)+C6H4Cl2O→intermediates→CO2+H2O+SO42−+Cl−
To directly confirm the active species in the Co—SiOx/PMS system, EPR analysis was implemented using DMPO as a spin trap agent. As shown in
As shown in
The 2,4-DCP degradation in the same Co—SiOx/PMS system was repeatedly conducted for 11 cycles under the same conditions using the same reagents. As shown in
Overall, the proposed mechanisms of the PMS activation by the Co—SiOx and the resulting 2,4-DCP degradation are shown in
As shown in
Where, ΔEi, the total shifts in the binding energy, which represents the difference between the measured binding energy of the atom, Ei, and a reference binding energy, Ei0, and can be attributed to several factors.
The binding energy of O 1s and Si 2p spectra significantly decreased after the substitution of Si by Co, but it is still difficult to identify the underlying effects caused by either the ground- or final-state effects, only based on the XPS analysis. For example, the substitution of Si by Co promotes the formation of Co(II)-Ov pairs making Co(II) more electropositive, which probably results in enhancing the final-state relaxation of electrons toward O and Si atoms, increasing ΔEiEA in Equation 3 and decreasing the binding energy. The substitution could also contribute to the increase of the electron density at or around the O and Si atoms in the ground-state leading to the decrease of
in Equation 3 and thus binding energy. Also, the substituted Co in the material will increase the average bond distances (rSi(CN=4)=0.026 nm, rCo(CN=6)=0.213 nm), which could result in the decrease of
and the binding energy. Therefore, to explain the decrease of the binding energy by identifying the main contributors between the ground- and final-state effects, the complementary technique, XANES, was employed.
To explore more insights into the binding energy shifts in the XPS spectra, the XANES spectra of Si K-, O K-, Co K-, and Co L2,3-edge were collected and analyzed. The Si K-edge XANES spectra of the quartz, SiO2, Co—SiOx, and spent Co—SiOx are shown in
This result reveals the amorphous nature of the SiO2, Co—SiOx, and spent Co—SiOx compared to quartz. The O K-edge spectra (
The Co K-edge XANES spectra of the Co—SiOx and spent Co—SiOx are shown in
The XANES spectra of the Co L2,3-edge, along with the reference Co foil, were measured to probe the electronic bonding and structure of the Co—SiOx and spent Co—SiOx.
XANES absorption energies are also extremely sensitive to the ground state energies. Therefore, any shifts in Si K- and O K-edge absorption energies would sensitively signal the changes in ground-state energies with the Si substitution by Co. The absorption energies were determined by the maximum in the first derivative as shown in
Thus, the changes in extra-atomic final state relaxation (ΔEiEA) are the major cause of the binding energy shifts. Additionally, the change in the coordination number (CN) of the atom can cause a change in the magnitude of electrons relaxation. However, the CN effects on the magnitude of electrons relaxation are negligible because the absorption energies are unchanged, although the average CN of Si/Co sites increases after the Si substitution by Co. (With the Co—SiOx and spent Co—SiOx, the average CN for Si is 4, and for Co, it is roughly 6 owing to the presence of the distorted octahedral symmetry or coordinatively unsaturated site for Co). Thus, the binding energy shifts are mainly caused by the extra-atomic final state relaxation (ΔEiEA) probably resulting from the formation of Co(II)-Ov pairs as the Si is substituted by Co. The results of XPS and XANES clearly point out the presence of more surficial Ov in the Co—SiOx than the SiO2.
Moreover, the EPR spectra also confirm this conclusion. As shown in
The final state effects as the major driving cause of the decrease in binding energy can be expressed as a change in the magnitude of the ΔEiEA term in Equation 3, which reveals the changes in the extra-atomic final state relaxation.
Amorphous Co—SiOx with high specific surface areas and mesoporous structures can efficiently activate PMS and produce SO4·− due to the formation of Co(II)-Ov pairs via the substitution of Si by Co. The inherent Co significantly change the electronic structure of O and Si atoms in the Co—SiOx via final state effects and increase the conductivity in terms of more effective electron transfers. The Co—SiOx functioned as a more effective oxidative catalyst for the faster degradation of 2,4-DCP compared with other reported catalysts and approaches for 2,4-DCP degradation. The simplicity of the synthetic procedures indicates that the conductive Co—SiOx could be utilized for the activation of PMS and other electrochemical applications on a wider scale.
For the purpose of understanding the AMORPHOUS COBALT-INHERENT SILICON OXIDE AS A CATALYST, references are made in the text to exemplary embodiments of a AMORPHOUS COBALT-INHERENT SILICON OXIDE AS A CATALYST, only some of which are described herein. It should be understood that no limitations on the scope of the invention are intended by describing these exemplary embodiments. One of ordinary skill in the art will readily appreciate that alternate but functionally equivalent components, materials, designs, and equipment may be used. The inclusion of additional elements may be deemed readily apparent and obvious to one of ordinary skill in the art. Specific elements disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one of ordinary skill in the art to employ the present invention.
Number | Date | Country |
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113244920 | Aug 2021 | CN |
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Ghanbari et al. Chemical Engineering Journal 310 (2017) 41-62 (Year: 2017). |
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20230046975 A1 | Feb 2023 | US |