The present invention relates to an agricultural sprayer and a method of operating such a sprayer.
Agricultural sprayers are used in the application of various materials to field crops. Such systems apply various chemicals in the form of a spray for the purposes of crop protection, e.g. through the use of appropriate pesticides or herbicides, or for the purposes of promoting plant growth, e.g. through use of liquid plant fertiliser. Agricultural sprayers may be provided as self-propelled sprayers, or as systems to be mounted to an agricultural tractor, e.g. as a towed or hitch-mounted implement.
One of the primary concerns in the use of potentially harmful chemicals such as pesticides or fertilisers is that proper cleaning and maintenance of sprayers is necessary to avoid injury to non-target crop species, e.g. through the incorrect application of residual chemicals from a preceding sprayer operation. Accordingly, sprayer operators must pay close attention to proper cleaning and sterilisation procedures, to prevent contamination or injury to crops or to the environment in general.
Such cleaning procedures often require the rinsing of the sprayer systems with a large volume of rinse water and/or chemical cleaning solution to ensure safe concentration levels in the sprayer. However, such excessive use of water and cleaning solutions can be relatively wasteful, as well resulting in increased cost levels for sprayer operators. In addition, sprayers can often be required to return to a centralised depot for a cleaning operation, if the relatively large volumes of rinse water or cleaning solutions are too bulky to transport with the sprayer itself.
It is an object of the invention to provide an agricultural sprayer and a method of operating such a sprayer having an improved sprayer cleaning process.
Accordingly, there is provided a method of operating an agricultural sprayer, the agricultural sprayer comprising a liquid tank to hold a spray liquid and a spray applicator system coupled to the liquid tank, the method comprising the steps of:
supplying a spray liquid from the liquid tank to the spray applicator system to perform a spraying operation, and
after the spraying operation is complete, supplying ozone to clean at least a portion of the agricultural sprayer.
The use of ozone allows for a relatively simple and cost-effective mechanism for the cleaning of agricultural sprayers as well as the sterilisation of the spay liquid used in such sprayers. It will be understood that the spray liquid may comprise a fertiliser chemical, or any known pesticide, herbicide or fungicide used for crop protection. It will be understood that the spray liquid itself does not comprise ozone.
Preferably, the method comprises the step of generating ozone using an ozone generator for supply to the at least a portion of the agricultural sprayer.
The sprayer may be provided with an on-board ozone generator, to produce ozone on site during or immediately after a spraying operation. The use of an on-board generator eliminates the need to transport cleaning material storage containers with the sprayer itself, and allows for a more efficient design of the sprayer system, resulting in reduced weight and size, and providing improved flexibility to perform sprayer cleaning operations. Such an ozone generator may comprise any suitable generator design, e.g. a corona discharge method generator, an ultraviolet light generator, a cold plasma generator, and electrolytic generator.
Additionally or alternatively, the method comprises the step of supplying ozone from an ozone supply tank provided on the agricultural sprayer.
The sprayer may be provided with an ozone storage tank arranged to hold ozone for use in sprayer cleaning operations. Such a storage tank may be filled with ozone using an on-board ozone generator, e.g. in parallel to a spraying operation, to ensure immediate supply of a pre-generated volume of ozone when a cleaning operation is requested. Additionally or alternatively, the storage tank may be filled with ozone by connection to a separate central ozone generator, e.g. prior to the sprayer leaving a central depot for a field spraying operation.
Preferably, the method comprises the step of supplying ozone to at least a portion of the spray applicator system, to clean at least a portion of the spray applicator system.
Preferably, the spray applicator system comprises a nozzle array arranged along a length of at least one spray boom, and sprayer plumbing connecting the nozzle array with the liquid tank, wherein the method further comprises the step of supplying ozone to the spray applicator system at discrete locations along the length of the spray boom.
By supplying ozone at spaced locations along the length of the sprayer boom, accordingly it is ensured that a safe concentration of ozone is provided at all locations along the boom.
Preferably, the method comprises the step of injecting ozone into the sprayer plumping at discrete locations along the length of the spray boom.
Alternatively, ozone may be injected at a single location on the boom, wherein turbulence in the fluid stream may be utilised to sufficiently mix the ozone into the fluid stream. It will be understood that suitable baffles may be provided in the spray plumbing in order to increase the mixing rate of the ozone in the fluid stream.
Preferably, the method further comprises the step of rinsing at least a portion of the spray applicator system using a rinse fluid after the spraying operation is complete, to at least partly rinse the spray applicator system of spray liquid.
It will be understood that the step of rinsing comprises circulating a fluid in the spray applicator system, preferably through the sprayer plumbing while the nozzle array is closed, to ensure fluid flow throughout the spray applicator system. The ozone can then be supplied to the fluid during such a circulation stage, to effectively cleanse the interior of the spray applicator system.
Preferably, the step of rinsing comprises supplying rinse water from a rinse water tank provided on the agricultural sprayer.
Additionally or alternatively, the step of rinsing comprises supplying compressed air from a compressed air supply device provided on the agricultural sprayer.
In a preferred embodiment, the method comprises the steps of:
after the spraying operation is complete, supplying compressed air to the spray applicator system to flush at least a portion of spray liquid from the spray applicator system,
subsequently supplying rinse water to the spray applicator system, and
supplying ozone to the rinse water to clean the spray applicator system.
It will be understood that, in the step of supplying compressed air to flush the spray applicator system, spray liquid contained in the spray applicator system may be flushed to ground or to an auxiliary tank. This ensures that the residual spray liquid in the spray applicator system is minimised, which reduces the cleaning effort required to effectively clean or sterilise the spray applicator system.
In one aspect of the invention, the sprayer comprises an auxiliary liquid tank arranged to receive residual spray liquid from the spray applicator system after a spraying operation, and wherein the method comprises the step of supplying ozone to the auxiliary liquid tank from the ozone supply to sterilise the residual spray liquid in the auxiliary tank.
By providing an auxiliary tank to receive residual spray liquid after a spraying operation, the act of cleaning or sterilising the chemicals in the residual spray liquid can be confined to the auxiliary tank, thereby allowing further operations to be performed while the residual spray liquid is being cleansed.
In a preferred embodiment, where the sprayer comprises an auxiliary liquid tank, the method comprises the further steps of:
performing a first spraying operation using a first spray liquid supplied from a liquid tank to the spray applicator system;
rinsing the first spray liquid to the auxiliary liquid tank after the first spray operation; performing a second spraying operation using a second spray liquid supplied from a liquid tank to the spray applicator system; and
performing a cleaning operation by supplying ozone to the auxiliary liquid tank to cleanse the first spray liquid of chemicals, said cleaning operation performed in parallel with said second spraying operation.
By rinsing, draining, or flushing the first spray liquid to the auxiliary liquid tank, the cleaning or sterilisation of the residual spray liquid can be performed in the auxiliary tank, such that the spray applicator system is then free to be used for a second spraying operation at the same time as the initial cleaning operation. This allows for more efficient use of the sprayer, as further spraying operations can be performed in parallel with the cleaning process required from a preceding spraying operation, using a different chemical spray liquid.
Preferably, the step of supplying ozone to clean at least a portion of the agricultural sprayer is performed until a chemical concentration of spray liquid is reduced to a safe level.
In one aspect, the step of supplying ozone is performed for a predetermined length of time to ensure a safe concentration of spray liquid is achieved.
The sprayer may be provided with predetermined time durations and/or chemical concentration levels, to ensure that a cleaning operation is performed until the spray applicator system is sufficiently clean and/or the residual spray liquid is sufficiently sterilised.
In an additional or alternative aspect, the method comprises the steps of:
monitoring the level of chemical concentration of spray liquid in the agricultural sprayer; and
continuing to supply ozone to clean at least a portion of the agricultural sprayer until the monitored level of chemical concentration of spray liquid in the agricultural sprayer reaches a predefined safe level.
Additionally or alternatively, the method may comprise the further step of receiving a user-defined time duration or chemical concentration level, from a user input device.
There is further provided an agricultural sprayer comprising:
a liquid tank to hold a spray liquid; and
a spray applicator system coupled to the liquid tank, to apply spray liquid from the agricultural sprayer as part of a spraying operation,
wherein the agricultural sprayer further comprises an ozone supply arranged to provide ozone to the sprayer, to clean at least a portion of the agricultural sprayer after a spraying operation.
The use of ozone allows for a relatively simple and cost-effective mechanism for the cleaning of agricultural sprayers as well as the sterilisation of the spay liquid used in such sprayers. It will be understood that the spray liquid may comprise any known pesticide, herbicide or fungicide used for crop protection, or any suitable liquid fertiliser. Preferably, the agricultural sprayer comprises a self-propelled sprayer apparatus, but it will be understood that the invention may also apply to a tractor-mounted spray system, e.g. for use as a hitch-mounted implement or as a towed sprayer system.
Preferably, the ozone supply comprises an ozone generator provided as part of the agricultural sprayer.
Additionally or alternatively, the ozone supply comprises an ozone tank to hold ozone, the ozone tank provided as part of the agricultural sprayer, and coupled with the spray applicator system.
In one aspect, the ozone supply is arranged to supply ozone to at least a portion of the spray applicator system.
Preferably, the spray applicator system comprises:
a nozzle array arranged along a length of at least one spray boom, and
sprayer plumbing connecting the nozzle array with the liquid tank.
Preferably, the ozone supply is configured such that ozone is supplied to the spray applicator system at discrete locations along the length of the spray boom.
Preferably, the ozone supply comprises a plurality of ozone injectors, wherein the ozone injectors are arranged to inject ozone into the sprayer plumbing at discrete locations spaced along the length of the spray boom.
Preferably, the agricultural sprayer comprises a rinse fluid supply arranged to supply a rinse fluid to the spray applicator system after a spraying operation, to at least partly rinse the spray applicator system of spray liquid.
The rinse fluid may comprise any fluid suitable for the purpose of rinsing a spray liquid from a spray applicator system, e.g. rinse water and/or compressed air or other gas.
In one aspect, the rinse fluid supply comprises a rinse water tank to hold rinse water.
Additionally or alternatively, the rinse fluid supply comprises an air supply, preferably a compressed air supply device.
In an additional or alternative aspect, the agricultural sprayer further comprises an auxiliary liquid tank arranged to receive residual spray liquid from the spray applicator system after a spraying operation, wherein ozone is provided to the auxiliary liquid tank from the ozone supply to sterilise residual spray liquid contained in the auxiliary tank.
Preferably, the sprayer is configured to perform a cleaning operation in the auxiliary liquid tank using ozone supplied to the auxiliary liquid tank on a first residual spray liquid from a first spraying operation, wherein the cleaning operation is performed in parallel with a second spraying operation performed using second spray liquid supplied from a liquid tank to the spray apparatus.
Preferably, the sprayer is configured such that ozone is supplied for a predetermined length of time to ensure a safe concentration of residual spray liquid is achieved.
Additionally or alternatively, the sprayer comprises at least one chemical concentration sensor arranged to detect the level of chemical concentration in residual spray liquid in the spray applicator system, wherein the sprayer is configured such that ozone is supplied until a safe chemical concentration level of residual spray liquid is achieved.
Additionally or alternatively, the sprayer comprises a user input device arranged to receive a user-defined time duration or chemical concentration level, from a user input device.
Preferably, the agricultural sprayer further comprises a controller coupled with the spray applicator system and with the ozone supply, the controller arranged to implement the steps of the method as described above.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Although a self-propelled application machine is shown and described hereinafter, it should be understood that the embodied invention is applicable to other agricultural sprayers including pull-type or towed sprayers and mounted sprayers, e.g. mounted on a 3-point linkage of an agricultural tractor.
The sprayer 10 further comprises a liquid storage tank 18 used to store a spray liquid to be sprayed on the field. The spray liquid can include chemicals, such as but not limited to, herbicides, pesticides, and/or fertilizers. Liquid storage tank 18 is to be mounted on chassis 12, either in front of or behind cab 14. The crop sprayer 10 can include more than one storage tank 18 to store different chemicals to be sprayed on the field. The stored chemicals may be dispersed by the sprayer 10 one at a time or different chemicals may be mixed and dispersed together in a variety of mixtures. The sprayer 10 further comprises a rinse water tank 20 used to store clean water, which can be used for storing a volume of clean water for use to rinse the plumbing and main tank 18 after a spraying operation.
At least one boom arm 22 on the sprayer 10 is used to distribute the fluid from the liquid tank 18 over a wide swath as the sprayer 10 is driven through the field. The boom arm 22 is provided as part of a spray applicator system, which further comprises an array of spray nozzles 24 (
A spray applicator system according to one aspect of the invention is illustrated in a schematic outline in
The valve system 30 is connected with the nozzles 24 of the boom arm 22 via a feed line or channel 26 of the sprayer plumbing. A further recirculation channel or return channel 28 extends from the boom arm 22 to the valve system 30, allowing for a recirculation of liquid in the spray applicator system 50. The system further comprises a pump 32 which acts to circulate liquid from either of the tanks 18, 20 through the sprayer plumbing. The pump 32 can be driven by the engine 16 or any other suitable power source. An example of the relationship between the tank and pump of a suitable spray applicator system can be found in U.S. Pat. No. 5,337,959, the disclosure of which is incorporated by reference herein.
In the illustrated embodiment of the invention, the spray applicator system 50 further comprises a compressed air supply 34, e.g. a compressed air pump, which is coupled with the valve system 30 to provide for selective supply of compressed air to various sections of the sprayer plumbing. It will be understood that other embodiments of the invention may omit the use of the compressed air supply 34 from the spray applicator system 50.
The spray applicator system 50 further comprises an electronic control unit (ECU) 36, which is configured to control the operation of the various components of the system, e.g. the valve system 30, the pump 32, the compressed air supply 34, and the components of the boom arm 22 including the spray nozzles 24 and the boom arm 22 position. The ECU 36 can operate in response to commands issued by an operator in the sprayer cab 14, or based on pre-programmed operating routines, which may be triggered by operator action.
The spray applicator system 50 further comprises an ozone supply 38. The ozone supply 38 may be provided as an ozone generator located on the sprayer 10 itself, and may comprise any suitable ozone generator design, e.g. a corona discharge method generator, an ultraviolet light generator, a cold plasma generator, and electrolytic generator.
Additionally or alternatively, the ozone supply 38 may be provided as an on-board storage tank located on the sprayer 10, the ozone storage tank arranged to supply ozone to the sprayer 10. Such a storage tank may be used to temporarily store ozone generated by an on-board ozone generator, or to receive ozone from a separate ozone generator just prior to the sprayer leaving a central depot to perform a spraying operation.
The ozone supply 38 may be operated by the ECU 36, and is configured to supply ozone to at least a portion of the spray applicator system 50, in order to clean and sterilise residual spray liquid and/or the spray applicator system 50, after a spraying operation has completed.
Ozone is a relatively strong oxidant and disinfectant which is suitable for the treatment of aqueous solutions and gaseous mixtures, which is partially soluble in water. Accordingly, ozone is particularly suitable for the cleaning of the internal tubing and plumbing of a crop sprayer. In addition, after ozone oxidizes or disinfects, it decomposes into oxygen, leaving no harmful by-products. As a result, the use of an ozone supply to perform a cleaning operation of a crop sprayer presents a simple, cost-effective, and safe cleaning system for a crop sprayer, which can be relatively easily incorporated into existing sprayer designs.
A method for use with the embodiment of
The ECU 36 commands the array of spray nozzles 24 to close, such that the spray applicator system 50 can be put into recirculation mode, step 106. The ECU 36 then configures the valve system 30 such that clean rinse water can be supplied from the rinse water tank 20 to the spray plumbing 26, 28 and the boom arm 22, and can be recirculated through the associated tubing using the pump 32, step 108.
As rinse water is being circulated in the plumbing, the ECU 36 instructs the ozone supply 38 to inject ozone into the recirculating fluid, step 110. The ozone is supplied such that the concentration level of ozone in the recirculating fluid acts to ensure that the interior of the spray applicator system 50 is cleaned of all hazardous or undesirable substances, and that the chemical concentration of any remaining spray liquid is reduced to a safe level. The ECU 36 is then arranged to stop the recirculation mode, and to allow the safe liquid to be drained or flushed from the spray applicator system, step 112, ready for a further spraying operation.
It will be understood that the sprayer 10 may comprise at least one chemical sensor arranged to detect the chemical concentration of the recirculating fluid, wherein the ECU 36 is configured to continue the recirculation of the rinse water and ozone until the detected concentration level is reduced to a safe level. Additionally or alternatively, the ECU 36 is configured to maintain recirculation of the rinse water and ozone for a predefined time period, to ensure that all concentration levels are reduced to a safe level.
It will be further understood that the concentration levels and/or time periods may be adjustable, either by the sprayer operator, or based on the type and/or concentration of spray liquid used in the spray applicator system 50.
The ozone may be injected from the supply 38 into the circulating liquid at a single location, but in a preferred embodiment, the spray applicator system 50 is configured such that the ozone supply 38 can inject ozone into the circulating liquid at a plurality of different locations. Such distributed injection of ozone ensures that an effective concentration of ozone is supplied at all locations of the spray applicator system 50, in particular in the spray plumbing of the system. In the illustrated embodiment of
In a preferred embodiment, where the spray applicator system 50 comprises a compressed air supply 34 as shown in
A further embodiment of spray applicator system is illustrated in
While the embodiment of
With reference to
After start of the sprayer 10, step 200, a first spraying operation is performed, step 202, wherein spray liquid is supplied from the liquid tank 18 via the valve system 30 and the feed line 26 to the boom arm 22, for application as a spray from the spray nozzles 24. When the spraying operation is completed, step 204, the valve system 30 shuts off the supply of spray liquid to the boom arm 22. At this point, the ECU 36 is configured to start a cleaning operation of the spray applicator system 50.
The ECU 36 commands the array of spray nozzles 24 to close, such that compressed air can be blown through the spray applicator system 50 from the compressed air supply 36, step 206. The ECU 36 controls the valve system 30 such that any residual spray liquid remaining in the spray applicator system 50 after the spray operation is blown into the auxiliary liquid tank 40.
At this point, the ECU 36 commands the ozone supply 38 to inject ozone into the auxiliary tank 40, step 208, to cleanse the residual spray liquid of chemicals. As with the embodiment described in
In order to monitor the chemical concentration level of the contained liquid, the system may be arranged to measuring the difference between input and output mass flows of ozone supplied to the system. When the supplied ozone mass flow input is equal to the output, accordingly this indicates that the chemical concentration is very low, as the level of reaction of the ozone with any remaining chemical is reduced.
In parallel with the ozone injection and liquid clean steps, 208, 210, the sprayer 10 can be configured to perform a second spray operation using the spray applicator system 50, while a cleaning operation is being performed for the first spray operation. Accordingly, while the ECU 36 is commanding the ozone supply 38 to inject ozone to the auxiliary tank 40, step 208, the ECU 36 can also command that a spray liquid is supplied to the boom arm 22, step 214. The ECU 36 can then act to open the spray nozzles 24 of the boom 22, in accordance with a second spray operation, step 216.
It will be understood that the second spray operation may be performed using several alternative approaches. In one aspect, the sprayer may be reloaded with a “hot mix” of water and chemical already mixed at a local farm or facility. Alternatively, the sprayer may be loaded with water, while chemicals are added using an educator mounted on the sprayer, or mounted on a water supply truck. Further alternatively, the sprayer may be loaded with water and a direct chemical injection system can be used to inject chemicals into the water just prior to spraying, when the water is already in the boom plumbing. It will be further understood that the spray liquid used in the second spray operation may be supplied from the liquid tank 18, or from a secondary liquid tank 42 which can be coupled with the valve system 30. The second spray liquid may be a different liquid than that used in the first spray operation, or may be the same liquid, but mixed in a different concentration or used in combination with additional spray liquids.
When the spraying operation is completed, step 218, the valve system 30 shuts off the supply of spray liquid to the boom arm 22. At this point, the ECU 36 can be arranged to start a further cleaning operation of the spray applicator system 50, step 220, to clean any residual spray liquid remaining after the second spray operation 216. Such a further cleaning operation may be performed through use of the auxiliary tank 40, as described in steps 206-212, and/or through use of ozone injection into a fluid recirculation mode, as described in steps 106-112 of
The use of an ozone supply in a cleaning operation for an agricultural crop sprayer allows for a relatively simple and cost-effective mechanism for the cleaning of agricultural sprayers as well as the sterilisation of the spay liquid used in such sprayers. The ozone supply may be relatively easily designed as part of a crop sprayer system, with appropriate cleaning steps relatively easily incorporated into sprayer operations.
The invention is not limited to the embodiments described herein, and may be modified or adapted without departing from the scope of the present invention.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/000228 | 3/8/2017 | WO | 00 |
Number | Date | Country | |
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62314611 | Mar 2016 | US |