The present disclosure relates to an alpha type Stirling engine.
Thermal energy can be converted into electrical energy in several ways. Some systems use Stirling engines as a generator to convert thermal energy to electrical energy. Stirling engines are closed-cycle engines which use an external heat source to expand a working gas which drives one or more pistons.
Furthermore, Stirling engines in combination with a thermal energy storage can be used to utilize excess power from e.g. photovoltaic power plants and wind turbines. Instead of curtailing the power when the output of such power plants exceeds electricity demand, the excess power is used to, for instance, charge the thermal energy storage, thus making it possible to later draw energy from said storage when demand for electricity exceeds available output from these intermittent renewable sources. It is then possible to use a Stirling engine to convert the thermal energy to electricity.
Although alpha type Stirling engines are advantageous, there is still room for improvement, in particular when it comes to the efficiency of the engines.
An object of the present disclosure is to provide an alpha type Stirling engine having improved efficiency. This and other objects, which will become apparent in the following discussion, are achieved by an alpha type Stirling engine as defined in claim 1. Exemplary non-limiting embodiments are presented in the dependent claims.
The present inventive concept is based on the realization that four chambers, each housing a respective piston coupled to a linear motor/generator, may be fluidly interconnected in such a way that the forces required by at least two of the linear motors/generators may be reduced (i.e. requiring less power consumption). In particular, the inventors have realized that the four chambers may be pairwise fluidly interconnected in the normal way, but then additionally interconnecting a chamber of one pair with a chamber of the other pair. This will be discussed in more detail in the following.
According to at least one aspect of the present inventive concept, there is provided an alpha type Stirling engine, comprising:
By having the above interconnection of the four chambers, the first and second chambers may be fluidly connected in the customary manner, by means of the first primary gas channel.
Similarly, the third and fourth chambers may also be connected in the customary manner by means of the second primary gas channel. Thus, two pairs of “customarily” connected chambers can be identified. However, by additionally cross-coupling the pairs, i.e. by providing the two secondary gas channels as disclosed above, an expansion movement of a piston in the chamber of one pair will supplement (by adding a pushing force) a compression movement of a piston in the chamber of another pair. Thus, this added force received from a chamber from a different pair results in less required motor force in the compression movement, and thereby a more efficient engine is achieved.
From the above it can be understood that general inventive concept provides for a Stirling engine which comprises two primary gas channels, each one fluidly interconnecting two primary chamber sides. The Stirling engine also comprises two secondary gas channels, each one fluidly interconnecting two secondary chamber sides in different chamber combinations (i.e. different chamber interconnections) than the interconnections achieved by the primary gas channels.
From the above it can also be understood that each one of the four chambers have at least two gas inlets, one gas inlet being in fluid communication with a primary gas channel and another gas inlet being in fluid communication with a secondary gas channel. For each chamber, said two gas inlets are spaced apart from each other at least in the axial direction of the chamber (the axial direction coinciding with the reciprocating movement of the piston in the chamber). In at least some exemplary embodiments, said two gas inlets are also spaced apart from each other in a radial direction (radial directions being perpendicular to the axial direction). It should also be understood that since gas will move back and forth through said gas inlets, they may also be referred to as “gas outlets”, or in more general terms “gas openings”.
For each one of said pairs of chambers, a suitable phase shift may be provided between movements of the pistons in the chambers of each pair, as is customary. Additionally, an appropriate phase shift of a piston in the chamber of one pair may suitably be provided relative to the piston in the chamber of another pair.
Advantageously, the compression stroke of the piston in one pair may suitably be (phase-wise) ahead of the expansion stroke of the piston in the other pair. For example, the first piston may suitably start its expansion stroke after the fourth piston has started its compression stroke.
Similarly, the third piston may suitably start its expansion stroke after the second piston has started its compression stroke. This will supplement the piston performing the compression motion rather than counteracting its motion.
According to at least one exemplary embodiment, said at least two linear motors/generators comprises a first linear motor/generator and a second linear motor/generator,
This provides a compact arrangement since each linear motor/generator can drive two pistons. Each linear motor/generator and its associated piston rod with the two pistons may be provided in a respective common module. Thus, there may suitably be provided two modules, wherein both primary gas channels and both secondary gas channels extend between the two modules. One of the modules may be an expansion module, the other one may be a compression module.
According to at least one exemplary embodiment, the alpha type Stirling engine comprises a first module and a second module, wherein the first linear motor/generator, the first piston, the first chamber, the third piston and the third chamber are located in said first module, wherein the second linear motor/generator, the second piston, the second chamber, the fourth piston and the fourth chamber are located in said second module.
In the above discussed exemplary embodiments, since the first piston and the third piston are provided at opposite ends of the first piston rod, they will automatically be phase-shifted by 180° relative to each other. For example, when the first piston starts its upward motion, the third piston will start its downward motion (relative to their respective top dead centers). In other words, when the first piston starts to move towards the secondary chamber side of the first chamber, then the third piston will simultaneously start to move towards the primary chamber side of the third chamber. Similarly, in the above exemplary embodiments, since the second piston and the fourth piston are provided at opposite ends of the second piston rod, they will also be phase-shifted by 180° relative to each other.
Although a compact arrangement as described above may be advantageous, the inventive concept is not limited to such embodiments. On the contrary in at least some exemplary embodiments, each piston is driven by a respective linear motor/generator. This is reflected in the below exemplary embodiment.
According to at least one exemplary embodiment, said at least two linear motors/generators are four linear motor/generators, each one of the linear motors/generators being configured to cause a respective one of said pistons to move in said respective chambers.
By only having a chamber on one side of the linear motor/generator, it may facilitate integration with other components of a complete Stirling engine. Since each linear motor/generator is associated with a respective piston, an individual control of the piston movements may be achievable, e.g. with respect to stroke length and/or motion profile. The linear motors/generators may be controlled by a control unit which may be configured to optimize the overall operation of the linear motors/generators. On the other hand, having only two linear motors/generators is cheaper and provides lower friction.
According to at least one exemplary embodiment, the alpha type Stirling engine comprises a first module, a second module, a third module and a fourth module, wherein the first chamber and first piston are located in the first module, wherein the second chamber and second piston are located in the second module, wherein the third chamber and the third piston are located in the third module, wherein the fourth chamber and the fourth piston are located in the fourth module. Each primary and secondary gas channel will thus extend from one module to another module.
By this arrangement, the second and fourth modules may be arranged with appropriate phase shifts relative to the first and third modules. This is at least partly reflected in the below exemplary embodiments.
According to at least one exemplary embodiment, in the reciprocating movements of said pistons:
By having the first piston and the third piston phase-shifted relative to each other by an angle of 180° the operational behaviour of the second piston may be the same as the operational behaviour of the fourth piston. Thus, a well-balanced overall system is obtainable.
It has been found that the extra pushing force in the compression stroke, enabled by means of the secondary gas channels as explained above, is at satisfactory level when the angle α is an angle in the range of 70°-135°, suitably 90°-120°.
As mentioned above the Stirling engine may be provided with a control unit. Such a control unit may be configured to individually control the movements of the piston. According to at least one exemplary embodiment, the control unit may be configured to control the phase shift between the pistons. In particular, according to at least one exemplary embodiment, the control unit may be configured to control the phase shift between the second piston and the first piston, and the phase shift between the fourth piston and the first piston, by setting a value for said angle α. By allowing the control unit to set the angle α, i.e. by allowing the control unit to set the phase shift between the pistons, it is possible to adapt the work of the Stirling engine to different operating demands. For instance, for any given user requirement, current operating demands, or the like, the control unit may select a value for the angle α so that the resulting efficiency and the resulting power output are appropriately balanced. Furthermore, the control unit may have the possibility to change the angle α based on which result you want to maximize, for example the efficiency or the power output. Just as an illustrative example, from a purely thermodynamic perspective in the primary gas channels, if a high efficiency is desired, the control unit may set a relatively high value for the angle α, for example around 120°, and if a high power output is desired, then the control unit may set a relatively low value for the angle α, for example around 90°. In practice, the control unit may be configured to take into account other parameters as well which effect the performance of the engine. Examples of such parameters may be the mass of the pistons and magnets.
According to at least one exemplary embodiment, the control unit may be configured to set a stroke length for each one of the first piston, the second piston, the third piston and the fourth piston, and to set the positions of the bottom dead centre and top dead centre for each piston in its respective chamber. In other words, the centre position of the stroke, i.e. halfway between the top dead centre and bottom dead centre may be set by the control unit. By setting the centre position of the stroke as well as the stroke length of each piston different control strategies are enabled. It may, for instance, be advantageous in situations in which a reduced power output may suffice. In such case, the control unit may reduce stroke length of the pistons compared to their maximum possible stroke length, and may further set the centre position of the reduced stroke. This gives an operator the possibility to configure the operating point with respect to the power output.
According to at least one exemplary embodiment the control unit may be configured to set the top dead centre of each piston as close as possible to the respective the primary gas channel. The control unit may, however, in such cases be configured to set the bottom dead centre differently for the different pistons, thereby setting different stroke lengths. In other exemplary embodiments the control unit may set the same stroke for all pistons, but set different top and bottom dead centres for two or more pistons. In other exemplary embodiments, the control unit may set the same top dead centre, bottom dead centre and stroke length for the first and the fourth pistons, while setting a different top dead centre, bottom dead centre and/or stroke length for the second and third pistons. For instance, the first and third pistons may in some scenarios be considered to represent “expansion” pistons having the same stroke pattern (but with appropriate phase shift), while the second and fourth pistons may be considered to represent “compression” pistons having another stroke pattern.
It should be understood that each one of the above discussed, and other, exemplary embodiments may include a control unit which is suitably configured to control the phase difference between the pistons (similarly to the function of any Stirling engine). In Stirling engines having mechanical linkage the phase difference is fixed by linkage. With the control unit, however, the phase difference may be adjusted electronically during operation. The control unit may include a microprocessor, microcontroller, programmable digital signal processor or another programmable device. The control unit may also, or instead, include an application specific integrated circuit, a programmable gate array or programmable array logic, a programmable logic device, or a digital signal processor. Where it includes a programmable device such as the microprocessor, microcontroller or programmable digital signal processor mentioned above, the processor may further include computer executable code that controls operation of the programmable device.
Further features of, and advantages with, the present invention will become apparent when studying the appended claims and the following description. The skilled person realize that different features of the present invention may be combined to create embodiments other than those described in the following, without departing from the scope of the present invention.
The above, as well as additional objects, features and advantages of the present invention, will be better understood through the following illustrative and non-limiting detailed description of exemplary embodiments of the present invention, wherein:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness.
The Stirling engine comprises two linear motors/generators, namely a first linear motor/generator 121 and a second linear motor/generator 122. Each one of the linear motors/generators 121, 122 comprises a stator (winding) which surrounds a translator (magnet). A current through the stator induces an electromagnetic field causing the translator to move. The translator is connected to a respective piston rod 151, 152. Thus, the first linear motor/generator 121 is configured to move a first piston rod 151, and the second motor/generator 122 is configured to move a second piston rod 152. One end of the first piston rod 151 is provided with the first piston 101, and the opposite end of the first piston rod 151 is provided with the third piston 103. Similarly, one end of the second piston rod 152 is provided with the second piston 102, and the opposite end of the second piston rod 152 is provided with the fourth piston 104. Hereby, the first linear motor/generator 121 will, by moving the first piston rod 151 cause the first piston 101 and the third piston 103 to be moved synchronously but with a phase-shift of 180°. A corresponding movement of the second piston 102 and the fourth piston 104 is achieved by the second linear motor/generator 122.
Each one of the pistons 101-104, define in its respective chambers 111-114 a primary chamber side 111a-114a located on one side of the piston 101-104 and a secondary chamber side 111b-114b located on the other side of the piston 101-104.
A first primary gas channel 131 fluidly interconnects the primary chamber side 111a of the first chamber 111 with the primary chamber side 112a of the second chamber 112. A second primary gas channel 132 fluidly interconnects the primary chamber side 113a of the third chamber 113 with the primary chamber side 114a of the fourth chamber 114. The first primary gas channel 131, the primary chamber side 111a of the first chamber 111 and the primary chamber side 112a of the second chamber 112 together make up a closed first working gas volume. Similarly, the second primary gas channel 132, the primary chamber side 113a of the third chamber 113 and the primary chamber side 114a of the fourth chamber 114 together make up a closed second working gas volume.
A first secondary gas channel 141 fluidly interconnects the secondary chamber side 111b of the first chamber 111 with the secondary chamber side 114b of the fourth chamber 114. A second secondary gas channel 142 fluidly interconnects the secondary chamber side 112b of the second chamber 112 with the secondary chamber side 113b of the third chamber 113. The first secondary gas channel 141, the secondary chamber side 111b of the first chamber 111 and the secondary chamber side 114b of the fourth chamber 114 together make up a closed first buffer volume. The second secondary gas channel 142, the secondary chamber side 112b of the second chamber 112 and the secondary chamber side 113b of the third chamber 113 together make up a closed second buffer volume.
The working gas in the closed first working gas volume and the closed second working gas volume may, for instance, be helium, hydrogen, nitrogen or air, or a mixture thereof. The first and the second buffer volumes, may suitably contain the same type of gas as the first and second working gas volumes.
The Stirling engine comprises a first module 161 and a second module 162. The first linear motor/generator 121, the first piston 101, the first chamber 111, the third piston 103 and the third chamber 113 are located in the first module 161. The second linear motor/generator 122, the second piston 102, the second chamber 112, the fourth piston 104, and the fourth chamber 114 are located in the second module 162.
The first module 161 may comprise a cylinder part for the first piston 101 and another cylinder part for the third piston 103 and an intermediate housing for the first linear motor/generator 121 (said intermediate housing may also be cylindrical). The cylinder parts may suitably be releasably connectable to intermediate housing (e.g. via a flange) for enabling maintenance work or replacement of individual components within the housing and/or the cylinder parts. The second module 162 may, similarly comprise a cylinder part for the second piston 102 and another cylinder part for the fourth piston 104 and an intermediate housing for the second linear motor/generator 122 (to which the cylinder parts are releasably connectable). It can be understood that when the first piston 101 is moved towards secondary chamber side 111b of the first chamber 111 (i.e. mainly in the expansion stroke of the first piston 101), fluid will be pushed from the secondary chamber side 111b of the first chamber 111 through the first secondary gas channel 141 to the secondary chamber side 114b of the fourth chamber 114.
By controlling the fourth piston 104 to be phase-wise before the first piston 101, such that the upward stroke of the fourth piston 104 starts before the downward stroke of the first piston 101 (in this context upward and downward is defined relative the respective piston's top dead center), the extra pushing force of the fluid coming via the first secondary gas channel 141 will supplement the force provided by the second linear motor/generator 122. Therefore the second linear motor/generator 122 may be controlled to provide less electromagnetic force than what would be the case if the first secondary gas channel 141 would be omitted.
Similarly, because of the phase shift of 180° between the first piston 101 and the third piston 103, when the first piston 101 has completed its expansion stroke and is about to return in a direction towards the first primary gas channel 131, then the third piston 103 will start its expansion stroke. Fluid from the secondary chamber side 113b of the third chamber 113 will be pushed through the second secondary gas channel 142 and help pushing the second piston 102 in its compression stroke, and therefore less force is needed from the second linear motor/generator 122. As can be understood, because of the less force needed from the second linear motor/generator 122, a more energy efficient solution is achieved than what would be the case without the cross-wise connection of the two modules 161, 162 by means of the secondary gas channels 141, 142.
Similarly to the example in
In the exemplary embodiment of
In the exemplary embodiment of
In analogy with the example in
The operation of the exemplary embodiment of
As mentioned previously in this disclosure the pistons may be phase-shifted relative to each other in an appropriate way. With reference to both
With reference to both
Furthermore, the control unit 300 may be configured to set a stroke length for each one of the first piston 101, 201, the second piston 102, 202, the third piston 103, 203 and the fourth piston 104, 204, and to set the positions of the bottom dead centre and top dead centre for each piston in its respective chamber. It should be understood that in the configuration illustrated in
Although the imaginary square is not repeated in
As illustrated in
In
However, due to the switching of the third module 263 and the fourth module 264, the secondary gas channels 241, 242 now run in a crosswise fashion.
In
Each one of the illustrated configurations in
Furthermore, although not illustrated in
For simplicity, reference will now be made to the first primary gas channel 131 in
Thus, turning to
As mentioned above, the same principles may be applied in the other primary channels discussed herein as well. For example, with reference to the exemplary embodiment of
The previously discussed control unit 300, or another control unit, may suitably be configured to control the medium flowing through the heaters and the coolers for achieving an appropriate heat exchange with the working gas in the primary gas channels.
From the above, it may be understood that according to at least some exemplary embodiments, the first module and the third module may be hot modules, while the second module and the fourth module may be cold modules.
As already explained previously, the purpose of the secondary gas channels is to act provide an extra push. There is thus no need for providing any thermal exchange with the gas in the secondary gas channels. Therefore, contrary to the primary gas channels, the secondary gas channels should suitably be void of any regenerator, heater and cooler.
Finally, it should be understood that although the main purpose of the Stirling engine of this disclosure is to generate electric energy (similarly to other Stirling engines, the working principle being well known and does therefore not need to be discussed in detail herein), the Stirling engine may also be used for cooling purposes, e.g. for freezers or the like. This is possible if no heat is added to the heaters (e.g. keeping the heaters at room temperature), which will lead to the medium in the heaters becoming very cold, and may thus be used for cooling other components, installations, etc. For such cooling implementations, a cryogenic liquid may, for instance, be used as the medium in the heaters.
Number | Date | Country | Kind |
---|---|---|---|
2151516-8 | Dec 2021 | SE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/SE2022/051129 | 12/1/2022 | WO |