The present invention relates to an identifying apparatus and methods, particularly to an apparatus and methods for identifying both sides of a test board with test strips.
Immune binding reaction principle is used to test if there is targeted substance in samples. This technology has been widely used in various fields to test the targeted substance in multiple biological samples (saliva, blood, urine, serum and sweat, etc) to monitor illness and human health condition (early pregnancy, tumor, infectious disease and drug, etc). A plurality of such tests can be finished on solid substrate material, such as common lateral flow solid substrate material, glass or plastic porous plate and immunochromatography apparatus, etc. In some tests, to be convenient for the operators' self-detection, test strips to be detected are arranged on the test board and corresponding test strips are arranged on the same test board especially when the same sample is used to detect a plurality of ingredients at the same time.
Generally, such test boards are manually operated with low efficiency and high cost. Therefore, automated assembly with machine is tried in current assembly manufacturing to improve the efficiency and reduce the human cost.
How to make test boards sorted to the same side and the same direction on equipment is a very critical issue in assembly operation of test boards with equipment. In some embodiments, a vibrating disk (this disk like it was dsicripted in published Chinese application, like ZL201220595118.X, 201120106726.5 and 201110091811.3) is used to vibrate and drop test boards onto the subsequent conveyer belt one after another, wherein the vibrating disk randomly arranges test boards on the track and people generally remove test boards in the wrong sort order after observation to ensure detection of the same side. In some other embodiments, a sensing device is used to detect the side and the direction of test boards when they fall onto the conveyer belt with incorrect test boards being taken away by mechanical arms. In such methods, the sort order of test boards is passive with low efficiency and generally will affect efficiency of the overall test board assembly equipment, and will also increase the automated assembly cost with additional equipment.
The present invention relates to an apparatus that could automatically identify and sort test boards when assembling test boards with machine or equipment. It can make test boards sorted to the same side (face up or face down, or the other side up or down) and remove test boards in the wrong side at the same time so as to proceed to the next working procedure in order, improving the operation efficiency and reducing the use of extra equipment.
In some preferred embodiments, wherein the test board refers to one of the two plates assembling into the detecting apparatus, it is hoped that one of the two plates (the base plate for example) could face to the same direction, like face up, in automated assembly, so that the other plate (cover) can be put on the base plate to form a detecting apparatus after laminating or assembling. Of course, test strip can be put on the base plate in advance. In this way, test boards can face to the same direction and those towards the wrong direction will be automatically removed. The detailed description is as follows.
This invention relates to an apparatus for identifying both sides of a test board, comprising a support wall supporting the test board and a component identifying both sides of the test board, wherein the distance from the top of the component to the support wall is h3 and there is a fixed leg on one side of the test board, wherein h1 refers to the test board thickness and h2 refers to the fixed leg height and h2>h1, h2>h3≧h1.
In some specific embodiments, the first side is different from the second side of the said test board. It is preferred that there is a protruding fixed leg on one side of the test board (e.g. as the first side) and no such fixed leg on the other side (e.g. as the second side). In preferred embodiments, distance from top of the said component to the support wall is vertical distance or non-vertical distance. In assembled detecting apparatus, the first side refers to the side facing the test strip and the second side refers to the external side and no facing the test strip directly. There is specific and detailed description of such detecting apparatus or detecting box in Chinese patent ZL200720114251.8, 201320263766.X and 200480019963.0.
In a specific embodiment, the identifying component and the support wall are not on the same plane and there is a distance between them, or a distance between top of the identifying component and the support wall. In another specific embodiment, the identifying component is positioned at one side of the support wall and is parallel to it, or forms an angle D with the support wall, wherein 0°<D<180° and could not be 0° or 180° since they cannot be on the same plane.
In a preferred embodiment, there is an angle between the support wall and the horizontal plane which is an assumed plane to represent the positional relation between the support wall and the identifying component.
In the present invention, the support wall refers to a surface supporting the test board or providing the test board with dependence and support, and it is preferred to be a surface vertical or inclined to the horizontal plane. That is to say, there is an angle between the support wall and the horizontal plane, in which way, the test board can fall down freely along the support wall. Suppose there is no coordination from the identifying component, the test board may break away from the support wall due to the action of gravity. In some preferred embodiments, the identifying component and the support wall are not on the same plane. If they are, the identifying component is equivalent to extension of the support wall and plays the same role as the support wall to support the test board. In some preferred embodiments, to make sure the identifying component can accommodate the test board and support it together with the support wall, and can identify test boards facing different sides, the identifying component and the support wall are on the same plane. To be more specific, the identifying component is arranged at one side of the support wall, being in parallel to or with an angle of 0°-180° with the support wall. In this way, between the top of the identifying component and the support wall, a gap can be formed to accommodate an edge of the test board or form a pivot to support the test board edge from falling off the support wall. There is a distance between the top of the identifying component and the support wall, i.e. the gap size or width. In some preferred embodiments, the distance from the top or vertex of the identifying component to the support wall is h3. When the identifying component is parallel to the support wall, the distance from the top or vertex of the identifying component to the support wall is equal to the distance from the identifying component to the support wall. In more specific embodiments, the test board is usually parallel to or leans against the support wall when it is positioned on the support wall, while the top of the identifying component is used to clamp the test board or provides a pivot to it. The identifying component top provides a pivot for the test board to stably lean against the support wall.
In some embodiments, there is a height difference between test boards facing different sides after they move and pass by the identifying component. The side with a fixed leg on the test board is in contact or face to face with the support wall, while the other side without a fixed leg is not. When same test boards pass by the identifying board, there will be a height difference between them since two test boards are in contact with the support wall at different sides. For example, the height of test board being in contact with the support wall at the side with a fixed leg is different from the height of test board being in contact with the support wall at the side without a fixed leg.
In some embodiments, the height difference between test boards facing different sides is used to selectively remove test boards facing the opposite side so as to get test boards facing the same side. For example, in a vibrating device, test boards can move on the track under vibration and some can be selectively removed based on their height difference, finally keeping test boards facing the same side, for instance, keeping all the test boards being in contact or face to face with the support wall at the side with a fixed leg, or all the test boards with the side with a fixed leg facing the outside.
In a specific embodiment, the edge near the fixed leg on the test board is in contact with the top of the identifying component when the side with a fixed leg of the test board is on or face to face with the support wall. In another specific embodiment, the fixed leg of the test board is in contact with the top of the identifying component when the side without a fixed leg of the test board is on or is not face to face with the support wall. In this way, test boards facing different sides are at different height on the identifying component.
In an embodiment, there is a height difference between the side with a fixed leg and the side without a fixed leg after the test board passes the identifying component.
In some preferred embodiments, the fixed leg is not positioned at central position of the test board. It is preferred that the distance from the fixed leg to one edge of the test board is different from the distance to the other edge of the test board with the former being shorter than the latter.
In some preferred embodiments, there is a protruding fixed leg with a height of h2 on one side of the test board and the fixed leg height is greater than the test board thickness h1, i.e. h2>h1. When the distance h3 from the top of the identifying component to the support wall is less than the fixed leg height h2, and h3 is greater than or equal to the test board thickness h1, the fixed leg or one side edge of the test board may be blocked by the identifying component when falling off the support wall. To the specific, when the side without a fixed leg (front of the test board) is in contact or face to face with the support wall, which means when the side with a fixed leg faces the identifying component, the top of the said identifying component is in contact with the fixed leg of the test board. In the meantime, since the distance h3 from the top of the identifying component to the support wall is greater than or equal to the test board base plate thickness h1, part of the test board (the part below the fixed leg until the lower part of the test board) will be positioned in the gap between the support wall and the identifying component; however, when the side with a fixed leg (back of the test side) is on the support wall, the support wall is in contact with the fixed leg and the test board thickness is determined by the fixed leg as h2; when the test board falls down to the top of the identifying component, the entire one side edge of the test board is in contact with the top of the identifying component since the distance h3 is less than h2, which also means the entire test board is on the identifying component. In this way, based on their height difference, test boards facing different sides will be separated by the identifying component.
In a specific embodiment, the component identifying both sides of a test board also comprises a baffle, wherein the baffle is arranged at one side of the support wall and the distance from the top of the said baffle to the support wall is less than the fixed leg height, and is greater than or equal to the test board base plate thickness.
In another specific embodiment, the component identifying both sides of a test board also comprises a groove connected with the support wall bottom, wherein the distance from the top of the outside of the groove to the support wall is greater than or equal to the test board base plate thickness, and is less than the fixed leg height.
In a preferred embodiment, the outer wall of the groove is parallel to the support wall.
In a preferred specific embodiment, the test board thickness is 2 mm, the fixed leg height is 5 mm and the top of outer wall of the groove is 2-4 mm away from the support wall. With such a distance, the side without a fixed leg is on the support wall and the fixed leg is in contact with the top of the groove with part (lower part of the test board to the fixed leg) of the test board falling into the groove; however, the side with a fixed leg is positioned at one side edge of the test board and is in contact with the top of the groove with the entire test board being in the groove. In a specific embodiment, the fixed leg is arranged at back of the test board, which means all the test boards with back in contact with the support wall are on the groove, while all the test boards with front in contact with the support wall are partially in the groove. There is thus a height difference between such test boards facing different sides.
To effectively separate two sides of the test board, in another embodiment, the depth of the groove is greater than or equal to the distance from the test board edge to the fixed leg. In a more specific embodiment, the depth of the groove is greater than or equal to 2 mm.
In some other preferred embodiments, the apparatus also comprises a component removing test boards from the support wall. Since test boards facing different sides are at different height in the aforesaid embodiments, it is possible to remove test boards facing the same side from the support wall or keep them on the support wall. In this way, test boards facing the same side are kept or removed from the support wall so that they can move forward towards the same side.
In more specific embodiments, the said component is positioned on the support wall and the distance h4 from it to the top of the outer wall of the groove is less than or equal to the test board width b; and the distance h4 is greater than the distance a from the fixed leg of the test board to the upper part of the test board, i.e. b>=h4>a.
To be specific, the identifying component distinguishes two sides of the test board based on their height difference and another component is arranged at the height difference area to remove higher test boards and thus separate test boards facing different sides. The height difference distinguished by the identifying component is actually the distance between the lower part of the test board and the fixed leg, which means the highest point of the said component is the test board width b. In such way, it can be assured that test boards with the lower part in contact with the identifying component, i.e. test boards with the fixed leg (front of test boards) in contact with the support wall, can be removed by the component from the support wall; however, the lowest point of the said component must be greater than the result of the test board width minus the distance from the lower part of the test board to the fixed leg, i.e. the distance a from the upper part of the test board to the fixed leg. In this case, it can be ensured that the component will not be in contact with test boards being in contact with the support wall at the side without a fixed leg (front of test boards) and such test boards will not be removed from the support wall. Consequently, the distance h4 from this component to the top of the groove is between a and b, i.e. b>=h4>a, and is optional or can be carried out in the reverse way.
In a specific embodiment, the test board is 50 mm wide and the distance c from the fixed leg at the edge of the test board to the lower part of the test board is 3 mm. Therefore, the distance from the component to the top of the groove is greater than 47 mm and less than or equal to 50 mm. When the fixed leg is positioned at the back of the test board, this distance enables the component to be in contact with test boards being in contact with the support wall at the back and makes such test boards removed from the support wall; at the same time, it can not be in contact with test boards being in contact with the support wall at the front and makes such test boards kept on the support wall. In such circumstance, this component can make test boards with back in contact with the support wall removed from the support wall and the groove, and keep all the test boards with front in contact with the support wall, realizing the function of sorting test boards to the same side.
In a specific embodiment, the component is an air pipe positioned on the support wall, through which the air blown makes test boards being in contact with the support wall at the side with a fixed leg, i.e. test boards with back in contact with the support wall, be driven by the air pressure and break away from the groove and the support wall and those test boards facing the same side can remove from the support wall.
In another specific embodiment, the component is a bulge on the support wall, through which test boards being in contact with the support wall at the side with a fixed leg, i.e. test boards with the back in contact with the support wall, are popped out and break away from the support wall and those test boards facing the same side can remove from the support wall.
In another aspect, the present invention also comprises methods for identifying both sides of a test board, to be specific, putting the test board on the support wall and making it move to the identifying component to get in contact with it, wherein making the distance h3 from the identifying component to the support be less than h2 and greater than or equal to h1, in which h1 refers to the test board base plate thickness and h2 refers to the fixed leg height at one side of the test board and h2>h1.
In a preferred embodiment, the identifying component is not at the same plane with the support wall, but is parallel to it or has an angle with it.
In further embodiments, the lower part of the test board is in contact with the top of the identifying component when the side with a fixed leg of the test board is on the support wall; and the fixed leg of the test board is in contact with the top of the identifying component when the side without a fixed leg of the test board is on the support wall.
In a specific embodiment, the identifying component also comprises a groove connected with the support wall bottom and the distance from the top of the outer wall of the said groove to the support wall is h3: h2>h3>=h1.
In some other embodiments, it also comprises a component removing test boards whose sides with a fixed leg are on the support wall away from the support wall.
In specific embodiments, the component is an air pipe on the support wall, wherein the distance h4 from the air pipe to the top of outer wall of the groove is between the test board width b and the distance a from the fixed leg to the upper part of the test board.
Meanwhile, the present invention also provides an apparatus that could automatically identify and sort test boards when using machine or equipment in test board assembly, through which test boards facing the same side can be sorted and proceed to the next working procedure to improve the operating efficiency. In the abovementioned embodiments, test boards facing the same side can move forward, but there are usually front and back of test boards. It is hoped to make all the test boards face front, with removing those failing to do so.
Beneficial effects
By using the apparatus and methods in the present invention to identify and sort test boards, test boards can be sorted to the same side, which improves the efficiency of the test board assembly with machine and reduces the cost.
c and
An apparatus 10 identifying both sides of a test board; an apparatus 20 identifying different directions of a test board; an equipment 30 comprising the two apparatuses; a test board 100; a test board window 101; test board intervals 102, 1021, 1022, 1023, 1024, 1025, 1026 and 1027; a fixed leg 103 on the back of a test board; the front 107 of a test board (the side without a fixed leg); the back 108 of a test board (the side with a fixed leg); one side edge 105 of a test board; the other side edge 106 of a test board; a support wall 200; components 300 and 400 identifying test boards; tops 301 and 401 of the identifying component; a component & air pipe 500; and a groove 501
Structure or technical terms involved in the present invention will be further illustrated next. In the following detailed description, reference text for the legend is a part of it and examples will be given to describe possible specific program to be executed in the present invention. We do not rule out other specific programs and we might change structure of the present invention under the circumstance of not violating the application range of the present invention.
For example,
Generally, test boards to be assembled comprise the upper test board and the lower test board. Put test strip on the lower test board, then put the upper test board on the lower test board and laminate them and a final test reagent board will be formed.
In a specific embodiment, the part of the test board assembled with the present invention as shown in
In a preferred embodiment, the fixed leg is not positioned at center of the test board. It is preferred that the fixed leg is not positioned in the middle or at the center of the horizontal position of the test board. For example, the fixed leg can be positioned near one side edge of the test board and away from the other side edge. In some preferred embodiments, the fixed leg 103 is near one side edge 105 and away from the other side edge 106. For instance, the fixed leg 103 is positioned near one side edge of the test board 100 with a distance c from this edge (one side edge 105 of the test board) as shown in
In a specific embodiment, the test board 100 is 50 mm wide and the distance c from the fixed leg 103 to one side edge of the test board is 3 mm and the distance a to the other side edge is 47 mm.
In some other embodiments, the test board further comprises another support pin 104 which is used to support the cover of the test board 100 to ensure the distance between the cover and the lower board after laminating to avoid compression upon the test strip in the test board.
In the present invention, the apparatus identifying both sides of a test board comprises the support wall 200 and the identifying component 300 or 400. As shown in
To make sure the test board 100 falling from the support wall 200 can be distinguished by the identifying component 300 or 400 into different sides, there are some requirements on the distance h3. To be specific, the distance h3 is between the test board 100 thickness h1 and the fixed leg height h2, wherein the test board thickness generally stands for thickness of the test board itself, including the thickness forming the concave plane 701 of the test board and height of the side edge surrounding the concave plane 701. Under normal circumstances, the test board thickness is substantially the same at different parts. Sometimes, the test board thickness might differ at different parts, for example, the side edge 105 near the fixed leg 103 might be higher than the other side edge 106 away from the fixed leg. Under such circumstance, the test board thickness might differ and the test board thickness h1 can refer in particular to the test board thickness near the fixed leg. As shown in
In the present invention, two sides of the test board 100 are differentiated based on their difference. To be specific, there is a raised fixed leg 103 on the back 108 of the test board, which is used to differentiate test boards 100 facing different sides. That is to say, the identifying component 300 or 400 is used to contact the fixed leg 103 so as to identify the side of the test board 100. To be more specific, the distance h3 from the identifying component 300 or 400 to the support wall 200 is used to distinguish test boards 100 facing different sides because when the front 107 of the test board (without fixed leg or the fixed leg height is less than the fixed leg height on the back) is on the support wall 200 (i.e. in contact with the support wall 200), the fixed leg 103 on the back 108 faces the identifying component 300 or 400, which means when the side with a fixed leg is not face to face with the support wall and h3 is at an appropriate distance, the fixed leg 103 will be stuck or supported by the top (top 301, 401) of the identifying component so that the test board 100 cannot fall down and therefore such test board is provided with a height H4 on the support wall 200 (
To be more specific, the test board 100 is always moving forward on the support wall 200 and test boards facing different sides are respectively moving forward at two different heights so that the identification of the front and back of the test board 100 can be realized efficiently.
In some specific embodiments, such identifying component is a baffle 300 positioned at one side of the support wall and the baffle is parallel to the support wall 200 as shown in
In another specific embodiment, such identifying component is a groove 501 connected with the support wall bottom, with which the test board 100 falling into the gap will fall into the groove 501, which is convenient for the next operation, for instance, to be delivered by the equipment to the next working procedure. As shown in
In a specific embodiment, there is a groove 501 connected with the support wall bottom and the outer wall 401 of the groove is parallel to the support wall 200, forming a 3 mm gap between them. At this time, the vertical distance h3 from the top 401 of the outer wall of the groove to the support wall 200 is also 3 mm. As shown in
In a preferred embodiment, to make sure two sides of the test board 100 can be effectively separated, depth of the groove 501 is greater than or equal to the distance c from the fixed leg 103 to the lower part 105 of the test board. In a specific embodiment, the distance c is 3 mm and the depth of the groove 501 is 3-5 mm.
In some embodiments, to separate test board 100 facing front and facing back, the apparatus 10 further comprises a component 500 removing test boards as shown in
In a preferred embodiment, as shown in
In another specific embodiment of the present invention, the component removing test boards is an air pipe 500 and it can be connected with the air pump at the other end which continuously blows air to the test board via the air pipe 500 so that the test board in contact with the air pipe can be blown away from the support wall 200. On the contrary, test boards not blown away are facing the same side and will move forward on the equipment track.
In another specific embodiment, the component 500 is a bulge on the support wall, through which the test board being in contact with the support wall at the side 108 with a fixed leg, i.e. the test board 100 with back in contact with the support wall, can be popped out and break away from the support wall 200. The bulged height is slightly higher than the fixed leg height on the test board. In this way, the bulge can be in contact with the test board 100 and pop it away from the support wall 200. The bulged height may be randomly set up.
Number | Date | Country | Kind |
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201310116247.5 | Apr 2013 | CN | national |
201320166801.6 | Apr 2013 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2014/073686 | 3/19/2014 | WO | 00 |