The present invention relates to the technical sector concerning automatic machines for packaging products, for example cosmetics products, internally of relative containers.
In this particular technical sector, the containers are supplied in a flattened form and stored in a relative store, then to be collected and opened-out, then to be transferred into the packaging line for inserting of the product internally of the open container.
In this regard, the containers are formed by a tubular blank, for example cardboard or card, comprising a series of folding lines, usually four folding lines, so that it can be folded at the folding lines and assume a flattened shape so as to enabling storage thereof, arranged one flanked to another, internally of a store.
The containers, in this flattened configuration, thus comprise two sheets connected to one another at relative ends, at which two folding lines are present, the sheets being folded with respect to the folding lines so as to be superposed on one another and facing one another.
Further, in each of the two superposed sheets of the container in the flattened form, there is a further folding line so that two flanked faces are identified, which will then constitute two respective consecutive walls of the containers once opened out.
At the other two ends of the two sheets there are flaps which, once the container has been opened out, are foldable with respect to the walls of the container (obtained by the faces of the two above-mentioned sheets) so as to close the heads of the container.
The present invention in particular regards an apparatus for collecting the containers in the flattened configuration from a relative store, so as to open out the containers and then transfer the opened-out containers to a packaging line of the products internally of the containers.
Once collected from the relative store, the opened-out containers have to be arranged vertically at the packaging line, i.e. have to present at least an open head facing upwards, to facilitate the product-inserting operations.
For this technical reason, the apparatus for collecting the flattened containers from their store, and the opening-out thereof, have to be designed so as to be able to arrange the open container vertically, when it is transferred to the packaging line.
An apparatus of known type, which collects the flattened containers, opens them out and then transfers them to a packaging line, is described for example in document EP 1.916.191, in the name of the same Applicant.
The apparatus comprises, as is for example illustrated in
The movement group (91) is predisposed and configured for moving the first gripping organ (9) so that it can abut, and retain by gripping, a flattened container from a store of the containers at a face of the first sheet, the lower sheet, of the flattened container, extracting the container (A) from the store and bringing the container (A), still in the flattened configuration, and following a roto-translation in space, into a vertical configuration in a position facing a crate (C) of a packaging line.
The apparatus also has a second gripping organ (92), again of the suction or aspirating type, which is predisposed so as be rotatable about a vertical axis and which is positioned at the position in which the first gripping organ (9) arranges and maintains the flattened container (A) vertical and facing the crate (C) of the packaging line.
The second gripping organ (92) is activatable in rotation, in a first rotation direction, for abutting and retaining, by gripping, the second sheet of the container, being the sheet opposite the first sheet with which the container (A) is maintained vertical by the first gripping organ (9), and in particular for abutting and retaining, by gripping, the face of the second sheet which is hinged, by a folding line, to the face of the first sheet retained by the first gripping organ (9).
The second gripping organ (92) is activatable in rotation, according to a rotation direction opposite the first rotation direction, for detaching and distancing the face of the second sheet from the face of the first sheet retained by the first gripping organ so as to open out the container (see
Once the container (A) has been opened out following the above-described operations, and is therefore arranged vertically with the upper head open, the container is translated horizontally and inserted in the crate (C) of the packaging line, for carrying out the operations of inserting the product and closing the heads of the container.
This horizontal translating operation is carried out by a mobile arm (93) provided with gripping organs, of the suction or aspirating type, which abuts, retains by gripping the lateral wall of the container (S) facing towards the crate (C) of the packaging line, and translates the containers (A) into the relative crate (C) (see
This apparatus has been seen to be effective in carrying out the collection, opening and transfer operations of the opened-out container in the vertical configuration to the packaging line as long as the working speeds are not very rapid.
The performance of this apparatus has however been observed to be less than optimal when medium-to-high speed operations are required.
This is caused by the fact that the second gripping organ (92) must be activated in rotation about the relative vertical axis in the two rotation directions, with a relatively high frequency, and the mobile arm (93) has to be translated, in opposite directions, with high speeds and it has been observed that these operative procedures can cause an onset of vibrations that have a negative effect on the correct maintaining and positioning of the containers.
The aim of the present invention is therefore to provide a new apparatus for collecting the containers in the flattened configuration, for the opening-out of the containers, able to ensure high operating velocities and guarantee the correct maintaining and positioning of the containers and, at the same time, preserving the integrity and the appearance of the externally-visible lateral walls of the containers once opened-out.
The above-mentioned aims are obtained by an apparatus for collecting containers in a flattened configuration and for opening out containers, according to the contents of claim 1.
Other advantageous characteristics of the apparatus disclosed by the present invention are set out in the dependent claims.
The characteristics of a preferred, but not exclusive, embodiment of the apparatus for collecting containers in a flattened configuration and for the opening-out of the containers of the present, invention will be described in the following with reference to the appended tables of drawings, in which:
With reference to the appended tables of drawings, in particular
As indicated in the foregoing, the containers (A) in the flattened configuration are constituted by two sheets (A1, A2), for example made of cardboard or card, which are connected to one another by means of relative folding lines.
The two sheets (A1, A2) are folded with respect to the folding lines so as to be in contact with one another and facing one another, defining a flattened configuration for the containers (A).
Further, each of the two sheets (A1, A2) also comprises a further folding line that is such as to identify thereon a first face (F1) and a second face (F2), separated by the folding line and foldable with respect thereto.
The apparatus (100) comprises: a store (M), which is predisposed so as to contain the flattened containers (A), and an extracting organ (1) of the containers (A) from the store (M), for extracting a container (A) at a time from the store (M).
In the appended figures of the drawings, the store (M) is illustrated schematically and only the first flattened container (A) of the line of stacked containers internally of the store (M) is illustrated inside it; this first container (A) is located at the open end of the store (M) with a first sheet (A1) of the superposed two sheets (A1, A2) facing towards the outside.
The extracting organ (1) is configured and activatable (by a relative activating group not described in detail as of known type) so as to abut a flattened container (A) present in the store (M) at a first sheet (A1) of the two sheets (A1, A2) facing one another, grippingly constraining the flattened container (A) at the first sheet (A1) (see
A first special aspect of the apparatus (100) of the present invention consists in the fact that it comprises a container (A) transfer organ (2), movable between a first upstream position (PM) for collecting containers (A) and a second downstream position (PV) for releasing containers (A), for transferring the containers (A) from the first upstream position (PM) to the second downstream position (PV).
In particular, the transfer organ (2) is configured so that, when it is in the first upstream position (PM), it is above the flattened container (A) in the waiting position (P1) and can abut the second overlying sheet (A2) of the flattened container (A) at the first backward face (F1) of the second overlying sheet (A2), grippingly constraining the first backward face (F1) of the second overlying sheet (A2) so as to be able to transfer the container (A) downstream, constraining the container (A) by the first sheet (F1), maintaining the container (A) such that the folding line between the second forward face (F2) of the second overlying sheet (A2) and the second face of the first underlying sheet (A1) is in an advanced position, up to the second downstream position (PV), then to release the retracted first face (F1) of the second overlying sheet (A2) and therefore the container (A), once having reached the second downstream position (PV).
In this way, once the extracting organ (1) has extracted the flattened container (A) from the store (M) and has placed the container (A) in the waiting position (P1) with the second overlying sheet (A2), the transfer organ (2), predisposed and positioned in the first upstream position (PM) thereof, can abut the retracted first face (F1) of the second overlying sheet (A2), and retain the first face (F1) by gripping it, in order to collect the container (A) from the extracting organ (1).
Following this, the transfer organ (2) can be moved towards the second downstream position (PV) thereof, in order to transfer the container (A) to the second downstream position (PV), retaining it by the first retracted face (F1) of the second overlying sheet (A2) (see the sequence of
A further special aspect of the apparatus (100) is constituted by the fact that it comprises an opening-out device (3) of the container (A), comprising abutting means (32) and gripping means (31).
The opening-out device (3) is predisposed and configured so as to predispose and position the abutting means (31) and the gripping means (32) in a first operating work station (O1) in which the abutting means (31) are in a position along the transfer pathway of the container (A) by the transfer organ (2), from the first upstream position (PM) to the second downstream position (PV), upstream (i.e. before) with respect to the second downstream position (PV) in which the transfer organ (2) transfers and releases the container (A).
In this way, the abutting means (31) are abutted by the container (A), during transfer thereof towards the second downstream position (PV) (see for example
With this relative movement of the container (A), moved by the transfer organ (2), with respect to the abutting means (31) of the opening-out device (3), the opening-out of the container (A) is achieved, exploiting only the conformation of the container (A) itself, by folding, in a natural way, the various faces of the two sheets along the relative folding lines which separate them one from the other.
The advancement of the transfer organ (2), up to the second downstream position PV) thereof, determines the positioning of the second forward face (F2) of the second overlying sheet (A2) in contact with and in abutment against the abutting means (31) and the second face of the first underlying sheet (A1) in an opposite and parallel position with respect to the first backward face (F1) of the second overlying sheet (A2) constrained by the transfer organ (2).
The above-mentioned gripping means (32) are predisposed, once the open container (A) has reached this position and is in the opened-out configuration, for abutting and grippingly constraining the second face of the first underlying sheet (A1), so as to maintain squared one to another the second face (F2) of the second overlying sheet (A2), in abutment against the abutting means (31), and the second face of the first underlying sheet (A1), parallel to the first backward face (F1) of the second overlying sheet (A2), once the transfer organ (2) has released the first backward face (F1) of the second overlying sheet (A2) so as to return into the first upstream position (PM).
In this way, the opened-out container (A) is maintained in the open configuration, and opened-out with the relative horizontal axis, due to the grip of the gripping means (32) and the contemporaneous abutment provided by the abutting means (31) on two consecutive respectively-squared faces of the container, which because of the natural conformation the container had when in the flattened configuration in the store, would naturally tend to fold with respect to one another in order to return the container into the starting flattened configuration (
This way of, opening-out the container is without doubt more effective than the prior art, as the opening-out is achieved by exploiting the container conformation, and therefore is done in an extremely rapid and natural way, without any effort or opposing resistance.
Therefore the opened-out container (A) will comprise: a lower wall (L1), constituted by the second face of the first underlying sheet (A1), constrained by the gripping means (32), a first lateral wall (L2), constituted by the second forward face (F2) of the second overlying sheet (A2), in contact and abutting against the abutting means (31), a second lateral wall (L3), constituted by the first face of the first underlying sheet (A1), parallel to the first lateral wall (L1), and an upper wall (L4), constituted by the first backward face (F1) of the second overlying sheet (A2), parallel to the lower wall (L1).
Lastly, the apparatus (100) includes a collecting device (4), predisposed so as to collect the container (A) opened out by the opening-out device (3) and transfer the opened out container by rotating it, with the axis thereof vertical, to a crate (C) of a packing line, (see for example the sequence of
Further special and advantageous characteristics of the apparatus (100) disclosed by the present invention are set out in the following.
The collecting device (4) of the opened-out container (A) from the opening-out device (3) comprises: collecting organs (41) which are predisposed and configured so as to abut and grippingly constrain the upper wall (L4) of the opened-out container (A), and holding elements (42) predisposed and configured with respect to the collecting organs (41) so as to go into contact and in abutment against the first lateral wall (L2) of the opened-out container (A) when the collecting organs (41) abut the upper wall (L4) of the container (A).
The upper wall (L4) and the first lateral wall (L2)′ are kept squared to one another, and therefore the container (A) is maintained opened-out during activation of the collecting device (4), for collecting the container (A) from the opening-out device (3) and for transfer and rotation thereof into the vertical position at a crate (C) of the packaging line.
The collecting device (4) further comprises a support element (43), for support of the collecting organs (41) and the holding elements (42), which is activatable in rotation about a horizontal rotation axis (O), and activating means (44) for activating the rotation of the support element (43) about the horizontal rotation axis (O), so as to be able to rotate the opened-out container (A) from a configuration having a horizontal axis to a configuration having a vertical axis, once the collecting organs (41) have abutted and grippingly constrained the upper wall (L4) of the container (A) and the holding elements (42) are in contact and in abutment against the first lateral wall (L2) of the container (A).
The collecting device (4) further comprises translation movement means (45) of the support element (43), which are activatable for translating the support element (43) once the activating means (44) in rotation have rotated the support element (43) with respect to the horizontal rotation axis (O) and brought the opened-out container (A) into the vertical configuration, so as to translate and transfer the opened-out container (A) in vertical configuration to a crate (C) of the packing line.
According to the preferred but not exclusive embodiment illustrated in the drawings, the translation movement means (45) of the support element (43) comprise a stem (46) movable by an actuator (not illustrated as it can be constituted by an actuator of any known type), while the activating means (44) for activating the rotation of the support element (43) comprise a con rod element (47), centrally hinged to an end of the stem (46) according to the horizontal rotation axis (O), connected at a first end to the support element (43) and constrained at a second end to a rod (48) activatable in translation by a relative actuator organ (also not illustrated as it can be constituted by an actuator of any known type).
In a further preferred aspect, the opening-out device (3) of the containers is configured and predisposed for horizontally translating the abutting means (31) and the gripping means (32) from the first operating work station (O1), in which the container (A) is opened out, to a second operating work station (O2), retracted and distanced with respect to the second downstream position (PV) in which the transfer organ (2) transfers and releases the container (A).
In particular, in an especially preferred and advantageous aspect, the opening-out device (3) being predisposed and configured, once the container (A) has been opened out, in such a way as to horizontally translate (V) the abutting means (31) and the gripping means (32) from the first operating work station (O1) to the second operating work station (O2), so that the opened-out container (A) is maintained in opened-out configuration by the gripping means (32) and the abutting means (31) is brought into the second operating work station (O2).
In this case, the collecting device (4) is predisposed and configured for bringing the collecting organs (41) and the holding elements (42) to the second operating work station (O2) in advance with respect to the arrival of the gripping means (32) and the abutting means (31) of the opening-out device (3) which bring the opened-out container (A) into the second operating work station (O2).
With this specification, the collecting and transferring operations of the opened-out container take place in a different zone from the point where the container is completely opened-out because of the relative motion of the transfer organ with respect to the abutting means of the opening-out device positioned in the first operating work station (O1), and therefore can be carried out more rapidly as they are not impeded by the presence of other operating organs (such as the transfer organ (2) itself).
In other preferred and advantageous aspects, the abutting means (31) of the opening-out device (3) comprise at least a vertical abutting element (310) while the gripping means (32) of the opening-out device (3) comprise at least an arm (35) arranged perpendicularly to the vertical abutting element (310) and provided with the gripping and holding means (350).
In turn, the collecting organs (41) of the collecting device (4) comprise a plate (40) provided with relative gripping and holding elements (not illustrated in detail as of known type) while the holding elements (42) comprise at least a vertical rib (420) arranged perpendicularly to the plate (40).
In particular, according to the preferred embodiment illustrated in the figures, the abutting means (31) of the opening-out device (3) comprise a pair of vertical abutting elements (310) distanced from one another, while the holding elements (42) of the collecting device (4) comprise in turn a pair of vertical ribs (420) distanced from one another.
In greater detail, the pair of vertical ribs (420) of the collecting device (4) is arranged with respect to the pair of vertical abutting elements (310) of the opening-out device (3) in such a way that, when the collecting device (4) is brought into the second operating work station (O2) awaiting arrival of the opening-out device (3), the ribs (420) of the pair of vertical ribs (420) are in an offset position with respect to the vertical abutting elements (310) of the pair of vertical abutting elements (310) when the opening-out device (3) arrives in the second operating work station (O2) (see for example
In this way, the vertical ribs (420) of the holding elements (42) of the collecting device (4) abut the first lateral wall (L2) of the opened-out container (A) while the first lateral wall (L2) is still retained in abutment against the pair of vertical abutting elements (310) of the abutting means (31) of the opening-out device (3).
This guarantees maintaining the full opening-out, i.e. the maintaining of the squared position between the first lateral wall (L2) and the lower wall (L1) during the passage of the container from the opening-out device (3) and the collecting device (4).
Other preferred and special aspects of the apparatus (100) of the invention are the following.
The opening-out device (3) comprises an activating group (5) for moving the gripping means (32) and the abutting means (31), the activating group (5) being configured and predisposed in such a way as to move the gripping means (32) and the abutting means (31) from the first operating work station (O1) to the second operating work station (O2) along a first horizontal translation trajectory (V), and to move the gripping means (32) and the abutting means (31) from the second operating work station (O2) to the first operating work station (O1) along a second movement arched trajectory below the first horizontal translation trajectory.
In this regard, the activating group (5) comprises:
a support organ (51) for supporting the gripping means and the abutting means (31);
a first hinged system (52) constrained to the support organ (51);
a second hinged system (53) kinematically coupled to the first hinged system (52) and constrained to a first shaft (54) activatable in rotation in two opposite rotation directions for activating the second hinged system (53) and the first hinged system (52), and therefore for moving the support organ (51);
first trajectory correcting means (55) kinematically connected to the first hinged system (52) and connected to the first shaft (54);
and second trajectory correcting means (56) kinematically connected to the first hinged system (52).
The first hinged system (52) and the second hinged system (53) being configured and predisposed so as to move the support organ (51), and therefore the gripping means (32) and the abutting means (31), from the first operating work station (O1) to the second operating work station (O2), when the first shaft (54) is activated in a first rotation direction, and so as to move the support organ (51), and therefore the gripping means (32) and the abutting means (31), from the second operating work station (O2) to the first operating work station (O1), when the first shaft (54) is activated in a second rotation direction.
The first trajectory correcting means (55) and the second trajectory correcting means (56) are predisposed, with respect to the first hinged system (52) and the second hinged system (53), so that the support organ (51) is moved from the first operating work station (O1) to the second operating work station (O2) so as to follow a horizontal trajectory (V) so that the gripping means (32) and the abutting means (31) are moved along the first horizontal translation trajectory (V), maintaining the opened-out container (A) with the axis thereof horizontal.
According to the preferred embodiment illustrated in the appended figures of the drawings, see for example
In turn the second hinged system (53) comprises: a fourth member (64) constrained to the first shaft (54) and hinged to the second member (62) of the first hinged system (52) and to the first member (61) and to the third member (63), at the hinge point thereof, of the first hinged system (52), a fifth member (65) parallel to the fourth member (64) and hinged to the third member (63) of the first hinged system (52), a sixth member (66) hinged to the fifth member (65) and constrained to the first shaft (54).
The first trajectory correcting means (55) comprise: a first connecting member (67), hinged to the lower end of the second member (62) of the first hinged system (52), and a second connecting member (68) constrained to the first shaft (54) and hinged to the first connecting member (67) in such a way that the first connecting member (67) is parallel to the fifth member (65) of the second hinged system (53), and in that the second trajectory correcting means (56) comprise: a third connecting member (69), connected to the support organ (51) at the hinge point of the first member (61) of the first hinged system (52), and a fourth connecting member (70) hinged to the third connecting member (69) and to the appendage (630) of the third member (63) of the first hinged system (52) so as to be parallel to the first member (61) of the first hinged system (52).
According to the preferred embodiment illustrated in the accompanying figures, the apparatus further comprises an activating and movement system (8) of the transfer organ (2), comprising: a second shaft (81) activatable in rotation according to opposite directions, a first arm (82) constrained at a first end thereof to the second shaft (81), a V-shaped second arm (83) hinged centrally to the second end of the first arm (82), a third arm (84) hinged to the first arm (82) at the constrained point thereof with the second shaft (81), a fourth arm (85) hinged to the third arm (84) and to an end of the V-shaped second arm (83) in such a way as to be parallel to the first arm (82), the transfer organ (2) being brought to and coupled to the second end of the V-shaped second arm (83) (see for example
Number | Date | Country | Kind |
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102016000053555 | May 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/052945 | 5/18/2017 | WO | 00 |