The discussion below is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
The disclosure is related to an apparatus for separating feed for livestock, such as feed from bales or blocks of silage, feed from a silo or other feed for livestock to be separated.
Feed for livestock, in particular loose forage such as silage may consist of grass, mixtures of grass and clover, grains such as wheat, barley or mixtures thereof or mixtures of grains with peas or beans. Silage that is compacted in a driving silage and which is separated is usually defined as ‘blocks’ whereas feed that is compacted in a baling press is usually defined as ‘bales’. A layered structure arises upon compacting. Separating feed from a bale or block must be carried out such that the structure of the remaining portion of the block or the bale remains intact and does not crumble off in order to prevent oxygen from penetrating into the bale causing starting of decay processes.
This Summary and the Abstract herein are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary and the Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
Feed that is provided to livestock usually consists of a plurality of components. In order to prepare a correct mixture different types of feed must be separated and subsequently mixed at a desired mixing ratio, possibly with concentrated feed. In order to obtain the correct composition of the mixture without spoiling feed the separating means must separate the correct amount of feed accurately.
An apparatus is disclosed for separating feed, such as for example feed from bales or blocks of silage from a silo or supplied via a supply station, wherein a smooth cutting face is obtained wherein the structure of the feed at the cutting face remain intact as much as possible so as to avoid loss of quality. Preferably, the separated feed may be metered accurately, wherein as little as possible feed is spoiled. Preferably, the apparatus must be energy-saving.
An apparatus for separating feed for livestock along a cutting face is provided with at least two cutter blades which extend in a width direction of the cutting face and which are angled with respect to each other, as seen in side view, wherein at least one of the cutter blades has an end which crosses the plane of the other cutter blade, as seen in side view. Herein, the plane of the cutter blade means the geometric plane through the cutting edge of the cutter blade, which plane is transverse to the thickness direction of the cutter blade. For example, one of the cutter blades may project along an end of the other cutter blade such that the cutter blades are arranged in a T-shape, as seen in side view. It is also possible to arrange the cutter blades such that both cutter blades project with respect to each other, hence being arranged in X-shape, as seen in side view. In a T-shaped arrangement the cutter blades may be placed close to each other in horizontal direction of the cutting face. In particular in the X-shaped arrangement the cutter blades may engage at different points of engagement or locations of engagement at the cutting face. Herein, point of engagement means the location where the corresponding cutter blade cuts in a bale when this is placed in the operating range of the cutter blades.
Due to these features feed can be separated in amounts that can be determined accurately with a smooth cutting face, wherein the feed is discharged immediately after separating, such that the risk of jamming of the cutter blade, accumulation of feed on the cutter blade and spoiling of feed is reduced dramatically.
The cutter blades may consist of straight cutter blades, for example, possibly provided with a cutting edge including toothing. In a specific embodiment the cutter blades may consist of rotary cutter blades. A combination of one or more straight cutter blades with one or more rotary cutter blades may be used, as well.
In a specific embodiment the cutter blades may be moved along the cutting face through a guide. The cutter blades may be moved along the guide separately or together as a single cutting unit having a fixed mutual distance. For example, the guide may consist of a frame having a first, substantially horizontal guide, along which the cutter blades are displaceable in horizontal direction, and a second guide along which the cutter blades are moveable upwardly and downwardly. In this way the cutter blades are moveable along the whole cutting face.
The risk of uncontrolled crumble-off or later falling of feed from the cutting face can be reduced by adapting the guide such that the cutter blades are moved along a cutting face which is inclined backwardly. For example, the cutting face can be angled by 0-20 degrees with respect to the vertical, for example 2-15 degrees.
In order to reduce contact between the upper cutter blade and the cutting face further the upper cutter blade may be arranged at an angle co with respect to the cutting face, as seen in top view. This angle, too, may be an angle of for example 0-12 degrees, for example 3<ω<9 degrees.
Both cutter blades may be driven separately or driven by means of the same drive means, for example with an adjustable rotational speed. The second cutter blade may be rotated faster, more slowly or at the same speed as the first cutter blade. The rotary cutter blades may rotate in opposite directions such that resulting reaction forces are neutralized.
In an embodiment the first cutter blade defines an acute angle β with respect to the cutting face, whereas the second cutter blade defines an obtuse angle δ with respect to a portion of the cutting face extending above the rotary cutter blade. Hence, the first cutter blade extends more or less upright along the cutting face having a substantially lying rotating shaft, whereas the second rotary cutter blade is arranged substantially lying having a rotating shaft which extends substantially upright. De mentioned acute angle may be β<6 degrees, for example about 3 degrees.
The second cutter blade may be horizontal, for example, or define an angle γ with respect to the horizontal, for example, wherein the angle may have a value of for example 20<γ<30 degrees.
More specifically the cutter blades may be arranged such that a lower portion of the first cutter blade crosses a front portion of the second cutter blade, as seen in side view. For example, the front portion of the second cutter blade may project behind the first cutter blade across a distance of 0<L1<5 cm, for example 1<L1<2 cm, as seen in side view. The lower portion of the first cutter blade may project below the second cutter blade across a distance of 0<L2<5 cm, for example 1<L2<2 cm, as seen in side view. The crossing cuts of both cutter blades separate a strip of feed which subsequently can be loosened further, if necessary, and be discharged.
If both cutter blades are arranged as rotary cutter blades the shortest distance between the outer circumferences of both cutter blades may be at least 1 cm, for example, or more if desired.
Both rotary cutter blades may have about the same diameter. In an alternative embodiment both rotary cutter blades may have different sizes. For example, the lower rotary cutter blade may be larger than the upper rotary cutter blade, or vice versa.
For further guiding separated feed the cutter blades, particularly the upper cutter blade which is moved along the cutting face, may be provided with a guide member such as a flat disc or plate for retaining separated feed so as to prevent feed from being thrown away. For example, the disc or plate may be mounted on a drive shaft of the cutter blade and may be substantially parallel to the cutter blade, for example co-axial. The disc may be disposed at a distance from the cutter blade, which distance equals the thickness of the strips of feed to be separated. For example, such a disc may be mounted to a drive shaft of the upper cutter blade which is arranged as a rotary cutter blade. The disc may be circular or may have an alternative suitable circumference, such as square or polygonal. The disc may rotate together with the rotary cutter blade or being static or driven separately, for example in the same or in opposite direction of the rotary cutter blade, for example at the same speed of rotation or more slowly or faster.
The disclosure is also related to an apparatus for separating feed for livestock provided with a cutter blade, such as a rotary cutter blade, and a guide member, such as a disc or plate such as described hereinbefore, whether or not in combination with a second cutter blade.
For further loosening and discharging separated feed the cutter blades, in particular the lower cutter blade, may be mounted to a shaft provided with a discharge member. The discharge member may consist of a tapered or cylindrical drum or shaft provided with radial vanes. Alternative discharge members may be used as well, if desired.
In a specific embodiment the cutter blades consist of rotary cutter blades having ends which cross each other in a point at the cutting face, as seen in side view, having an upper rotary cutter blade which is moveable substantially along the cutting face and a lower rotary cutter blade, wherein the upper rotary cutter blade is mounted to a drive shaft which is provided with a circular or alternatively shaped disc which is substantially parallel and possibly co-axial to the upper cutter blade. The second, lower rotary cutter blade may be mounted to a drive shaft which is provided with a drum including vanes, for example.
The rotary cutter blades may be provided with a cutting edge or cutting teeth at the circumference. The rotary cutter blades may also consist of rotary blade saws.
In order to reduce the risk of jamming of the loosened feed at the toothing the upper rotary cutter blade may be arranged as a rotary blade saw having relatively short saw teeth. The saw teeth may project 8 mm or less with respect to the inner diameter of the toothing. The crest of the saw tooth cuts and pulls the feed to be cut. Short saw teeth cause a limited total pulling force, such that the saw does no longer jam rapidly. Preferably, the lengths of the teeth are such that at maximum rotational speed the net pulling force of all teeth together is such that the feed to be processed is pulled towards the saw without jamming of the saw in the feed. Since the saw pulls the feed towards itself the saw needs to exert a smaller force on a block or bale or different type of feed. In particular good results are achieved if the teeth project with respect to the circular circumference of the rotary blade saw which is continuously circular at least close to the saw teeth, or as a whole, i.e. without a wave pattern between the teeth such as usual in case of conventional rotary blade saw blades.
If a standard rotary blade saw blade including deeper toothing is used the lower portion of the toothing may be covered by means of a plate-shaped ring. In that case the ends of the teeth project with respect to the ring, for example 8 mm or less. For example, good results are achieved with teeth having a length of 3-4 mm.
The outer circumference of the ring effectively defines the inner diameter of the toothing. In order to keep the cutting force low such a ring may preferably be bevelled at the outer circumference. The ring may also be bevelled at the inner circumference. The disclosure is also related to such a saw as such, whether or not in combination with a second rotary cutter blade or rotary blade saw, and to an apparatus for separating feed for livestock, for example from blocks or bales, provided with such a rotary cutter blade and a guide for displacing the rotary cutter blade along a cutting face which is vertical or is inclined backwardly.
When the upper rotary cutter blade is moved along a cutting face and has separated the feed from the cutting face the rotary cutter blade can be moved in the direction of the cutting face in order to be moved again along another cutting face. The apparatus can be provided with wheels or being mounted to a rail guide, such as an upper guide. It is also possible that the feed is moved in the direction of the cutting unit, for example by means of a supply station having a conveyor belt on which blocks or bales of feed are placed.
The cutter blades may also be arranged as rotary cutter blades provided with a cutting edge having triangular projecting small cutter blades, for example made from a hard metal such as hard steel. For example, the small cutter blades may project in thickness direction with respect to the surface of the cutter blade that is directed to the cutting face.
The separated feed may then be transported to a stable or alternative feed location, for example by means of a controlled or self-propelled mixing carriage. The apparatus may be part of a controlled or self-propelled mixing carriage, for example.
The apparatus may also be provided with a discharge conveyor for discharging separated feed to a mixing tank or mixing robot. The mixing tank or mixing robot and/or the discharge conveyor may be provided with weighing means for weighing separated feed. The apparatus may further be provided with a control unit, for example for controlling the cutter blades and/or the discharge conveyor. The control unit may be programmed such that the cutter blades are de-activated when the weighing means indicate that the amount of separated feed in the mixing tank and/or the amount of separated feed on the discharge conveyor equals a predetermined desired value, for example as one component out of a feed composition containing a plurality of components. The apparatus may comprise a supply station or two or more supply stations for supplying different types of feed to be mixed.
Aspects of the invention will be elucidated by means of the drawings, in which some embodiments are shown by way of example.
Separated feed is received on a transverse conveyor 13 which discharges the feed to a mixing robot or mixing tank 14, in which the feed can be mixed with other feed components, for example, for example from blocks or bales 2 of a different supply station 3. In the embodiment as shown the mixing robot 14 is displaceable along a suspended rail 16. The mixing tank or mixing robot 14 may be provided with a weighing device, for example.
The assembly of rotary cutter blades 12 may also be used in alternative arrangements, for example in arrangements having a single supply station or a plurality of supply stations, or arrangements wherein the blocks or bales are not placed on a supply station, but stationary on a flat, solid bottom, such as a floor or a pallet or such a stationary support means.
Both rotary cutter blades 12 are mounted to own drive shafts 26, 27, as shown in
The rotary cutter blades 12 comprise an upper rotary cutter blade 32, which extends parallel to the cutting face 31, thereby disregarding a clearance angle β, and a lower rotary cutter blade 33. As shown in detail in
As shown in
The drive shaft 26 of the upper rotary cutter blade 32 is provided with a disc 38 for guiding the feed that is separated. The disc 38 is substantially parallel and co-axial to the upper rotary cutter blade 32 and is circular having substantially the same diameter as the rotary cutter blade 32, for example. The distance between the disc 38 and the rotary cutter blade 32 is about the same as the thickness of the slice or strip of feed 40 to be cut, such as shown particularly in
The drive shaft 27 of the lower rotary cutter blade 33 is provided with a discharge member 39 rotating at the same time. This discharge member 39 consists of a substantially cylindrical drum 41 which is provided with radial vanes or profiles 42. The diameter of the drum 41 is approximately half the diameter of the lower rotary cutter blade 33.
The lower rotary cutter blade 33 may be shaped in a similar way. In the embodiment as shown the lower rotary cutter blade 33 is driven separately, for example in a direction of rotation which is opposite to the direction of rotation of the upper rotary cutter blade. In an alternative embodiment the lower cutter blade 33 may be driven in the same direction of rotation as the upper cutter blade 32, or being static or being freely rotatable, without driving.
The upper cutter blade 51 of this embodiment is arranged as a rotary blade saw, which is shown in greater detail in
The cutting teeth are inclined forwardly as seen in the direction of rotation R, such that the angle between the extension L of the cutting edge 42 and the radial line between the centre point M of the saw blade and the extreme angular point N of the saw tooth is an acute angle, for example an angle of 0-25 degrees.
The cutter blades may stand still or moved to and fro by means of driving the electric motors 84, 85 or an alternative suitable drive means. A parallel disc-shaped guiding member 86 for guiding the separated strip of feed 87 is disposed at a side of the upper cutter blade 81 directed away from the cutting face.
Number | Date | Country | Kind |
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2011241 | Jul 2013 | NL | national |
The present application is a national stage filing of International patent application Ser. No. PCT/NL2014/050528, filed Jul. 30, 2014, and published as WO 2015/016710 A1 in English.
Filing Document | Filing Date | Country | Kind |
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PCT/NL2014/050528 | 7/30/2014 | WO | 00 |