The present disclosure relates to an arrangement in a capillary driven fluidic system. More specifically, the disclosure relates to an arrangement in a capillary driven fluidic system for preventing wicking along an edge of the arrangement. The disclosure further relates to a diagnostic device comprising the arrangement.
Microfluidics deals with the behavior, precise control and manipulation of fluids that are geometrically constrained to a small, typically sub-millimeter, scale. Technology based on microfluidics are used for example in ink-jet printer heads, DNA chips and within lab-on-a-chip technology. In microfluidic applications, fluids are typically moved, mixed, separated or otherwise processed. In many applications, passive fluid control is used. This may be realized by utilizing the capillary forces that arise within the sub-millimeter tubes. By careful engineering of a so called capillary driven fluidic system, it may be possible to perform control and manipulation of fluids.
Capillary driven fluidic systems may be useful for integrating assay operations such as detection, as well as sample pre-treatment and sample preparation. Sometimes, such operations are carried out using one substrate, or chip. Thus, the substrate must be designed and engineered for a specific purpose. A drawback of such systems is that they cannot be adjusted or extended afterwards. Thus, they cannot in an easy way be combined with other structures comprising other microfluidic systems. The other structure may be a second substrate of the same kind, but may alternatively be another kind of structure, such as for example a supporting cartridge in which the first substrate is inserted. To overcome this limitation, different ways to connect two or more structures have been suggested. One methodology is edge coupling, wherein a first microfluidic channel present in a first structure is connected to a second microfluidic channel present in a second structure at an edge thereof. Hence, the first and second structures will be disposed side by side with each other sharing a common plane. Another methodology is a through hole connection. Here, the microfluidic channel is accessed from the top of the substrate using through holes of a top cover of the substrate.
A problem with connecting two or more capillary-driven substrates or microfluidic devices into a microfluidic system is that, depending on the wetting properties of the fluid/solid surfaces, undesired capillary flows, so called wicking, may occur around the fluidic connections between the two or more microfluidic components of the system. These undesired flows can compromise the functionality of the system.
Exemplary embodiments provide an arrangement in a capillary driven fluidic system which allows for connecting two or more substrates to each other while preventing the occurrence of wicking at an interface thereof. The arrangement comprises a first substrate including a microfluidic channel arranged to house the fluid and a second substrate arranged to cover a portion of the first substrate. An edge is defined between a portion of the first substrate which is not covered by the second substrate and the portion of the first substrate which is covered by the second substrate. The arrangement allows for fluid present within the microfluidic channel to meet the second substrate without introducing a continuous wicking along the edge which may result in fluid unintentionally leaving the capillary driven fluidic system.
The above, as well as additional objects, features and advantages, will be better understood through the following illustrative and non-limiting detailed description of embodiments described herein, with reference to the appended drawings, where the same reference numerals will be used for similar elements, wherein:
It is an object to mitigate, alleviate or eliminate one or more of the above-identified deficiencies in the art and disadvantages singly or in any combination and solve at least the above mentioned problem.
According to a first aspect there is provided an arrangement in a capillary driven fluidic system for preventing wicking of a fluid along an edge between a first substrate and a second substrate, said arrangement comprising: a first substrate including a microfluidic channel arranged to house the fluid, a second substrate arranged to cover a portion of the first substrate, wherein an edge between the first and the second substrate is defined between a portion of the first substrate which is not covered by the second substrate and the portion of the first substrate which is covered by the second substrate, and wherein the microfluidic channel of the first substrate meets the second structure at a position along the edge, wherein the first substrate and the second substrate collectively define a trench for stopping wicking of the fluid along the edge, said trench being arranged in at least one of the first substrate and the second substrate, and located at a distance from said position along the edge and intersecting the edge.
The proposed solution may be advantageous as it allows to achieve a robust and reliable control over unwanted wicking while, at the same time, the solution is achieved by relatively small structural alterations to the substrate(s), alterations which may readily be created by means of, for example, etching techniques. Should wicking of fluid occur along the edge, the fluid will come to a stop at the position where the edge intersects the trench, whereby the wicking will seize. This will be a result from the sudden expansion of the cross section as function of the direction of motion of the fluid along the edge: As the fluid approaches the trench, the sudden expansion will significantly reduce the capillary pressure at the liquid-vapor interface of the fluid, which results in a loss of driving force on the liquid/vapor interface. Hence, there is little or no risk of fluid entering the trench. Thus, the trench itself will be dry. As the fluid motions is stopped at the trench, no further fluid will leave the microfluidic channel as the capillary pressure at the liquid-vapor interface is not large enough to support further buildup of fluid. Hence, an equilibrium state is reached where a small fraction of the fluid will be present along the edge between the microfluidic channel and the trench, whereby no further wicking will occur.
It is to be understood that the fluid present within the microfluidic channel must be in contact with the edge in order for wicking to occur along the edge. This implies that the microfluidic channel is arranged within the first substrate at a first surface thereof, meets the edge and, at least at the position of meeting the edge, is uncovered. This may be the case for an arrangement where the microfluidic channel is partly covered by the second substrate. Thus, according to some embodiments, the microfluidic channel extends from the portion of the first substrate, which is not covered by the second substrate, to underneath the second substrate. Thus, the microfluidic channel, and hence the fluid it houses, will extend beneath the second substrate which thus may function as a top cover of at least a part of the microfluidic channel. This implies that the inventive concept is applicable also for a situation where the second substrate does not include a microfluidic channel of its own. The first and second substrate may consist of many different materials such as, but not limited to, glass, silicon, plastic, and metals. The substrates may be bonded in a number of different ways including, but not limited to, fusion bonding, adhesive tapes, glue, anodic bonding, thermal compression bonding, and welding. The substrates may advantageously be substantially flat. Thus, the substrates may readily be arranged on top of each other according to the inventive concept. However, parts of a substrate may have a non-flat, or in other ways irregular, shape.
A “trench” is a structure present within the first and/or second substrate, said structure introducing a discontinuity along the edge. This implies that the trench may be a hole, an opening or a recess defined by the substrate material. The trench may be defined in both the first and in the second substrate. In such a case, the trench will, at the position at which the edge intersects the trench, extend over the edge into the second substrate and under the edge into the first substrate. For such a case, the first substrate will comprise a first portion of the trench and the second substrate will comprise a second portion of the trench. In case one of the first and second substrates does not comprise a portion of the trench, the trench will be entirely defined in the other one from the first and second substrate. As will be further detailed later, different embodiments will be possible dependent on the nature of the fluid and/or the surface properties of the first and second substrate.
The “edge” is the line or seam that can be defined to extend along the lower bottom corner of the second substrate. In the ideal case, said line will coincide with the plane that is defined by the first surface of the first substrate. In reality, manufacturing constraints, and potentially any adhesive or other means for bonding the first and second substrates to each other, may result in such a line, as defined hereinabove, being slightly offset from the first surface of the first substrate. In the context of the present disclosure, the term “edge” should therefore be construed using a tolerance. Furthermore, wicking of the fluid along the edge should be construed as a fluid motion that occurs in a general direction of the direction of the edge (i.e., the line or seam). Naturally, parts of a side wall of the second substrate and a first surface of the first substrate will be wetted in the process and the person skilled in the art of capillary flows realizes that said surfaces are necessary for providing the driving force for the wicking to occur along the edge.
According to some embodiments, the trench includes a proximal side wall which connects to said microfluidic channel via the edge. The proximal side wall is hence in fluid communication with the microfluidic channel via the edge. The proximal side wall may extend down into the first substrate and up into the second substrate. The proximal side wall is responsible for stopping the wicking along the edge. As the fluid progresses along the edge and meets the proximal side wall of the trench, the capillary pressure at the liquid-vapor interface suddenly decreases, which forces the fluid motion to seize.
There are many alternative embodiments of the trench and, specifically, the proximal side wall. According to some embodiments, the proximal side wall forms a right angle with respect to at least one from: a first surface of the first substrate, and a first surface of the second substrate wherein the first surface of the first substrate and the first surface of the second substrate is facing one another in the portion of the first substrate which is covered by the second substrate. The right angle may be advantageous from a manufacturing perspective as it is readily achieved by etching techniques. Moreover, the right-angle geometry will provide a reliable operation of the arrangement for a wide variety of fluids and surface materials, such that wicking is effectively stopped by the trench.
According to some embodiments, the proximal side wall is planar. Thus, a portion of the proximal wall defined in the first substrate may be parallel with a portion of the proximal wall defined in the second substrate. Specifically, the trench may define a volume shaped as a right parallelepiped within at least one from the first substrate and the second substrate.
In a case where at least a portion of the trench is defined in the first substrate, said portion will be present in both the portion of the first substrate which is not covered by the second substrate, and in the portion of the first substrate which is covered by the second substrate. This may be important in order to efficiently prevent fluid from continuing its motion when reaching the proximal surface of the trench. In a case where the trench extends also into the second substrate, the trench may be defined by a first subvolume in the portion of the first substrate which is not covered by the second substrate, a second subvolume in the portion of the first substrate which is covered by the second substrate, and a third subvolume in the second substrate; with the first, second and third sub volumes connecting to each other so as to form a single trench volume.
The example embodiments discussed hereinabove are generally right-angled structures defined in the first and/or the second substrate. According to some embodiments, the proximal side wall forms an obtuse angle with respect to at least one from: the first surface of the first substrate, and the first surface of the second substrate. Thus, at least a portion of the proximal side wall may be inclined. For such embodiments, a cross section of the trench may decrease as function of trench depth. The trench may thus be wedge-shaped having tapered walls. An advantage of such a geometry may be to allow easier manufacturing by, for example but not limited to, anisotropic wet etching of silicon. According to some embodiments, the proximal side wall forms an acute angle with respect to at least one from: the first surface of the first substrate and the first surface of the second substrate. The acute angle may be advantageous as it may allow an improved reliability of the trench for stopping the fluid transport, hence preventing wicking.
The trench may be shaped such that the proximal wall forms a specific angle with the edge also in the plane of the first surface of the first substrate. Specifically, according to some embodiments, the proximal side wall forms a right angle with the edge on at least one side thereof, the right angle being defined in the plane of the first surface of the first substrate. According to some embodiments, the proximal side wall forms an oblique angle with the edge on at least one side thereof, the oblique angle being defined in the plane of the first surface of the first substrate. According to some embodiments, the proximal side wall includes a first wall portion and a second wall portion defining a corner at a connection thereof, said corner intersecting with the edge. This implies that the trench may have a V-shape when viewed from above. The V-shaped trench may be an advantage as the oblique angle of the trench with respect to the edge makes it more effective in stopping wicking along the edge.
The trench dimensions may be of importance. The trench may have sufficiently large dimensions so as to effectively and reliably prevent wicking of the fluid at the proximal surface of the trench. The critical dimensions may depend on the surface materials of the first and second substrate, respectively. The critical dimensions may also depend on the properties of the fluid.
Thus, according to some embodiments, the trench has a distal side wall opposed to said proximal side wall, said distal side wall being disposed at least 10 μm from the proximal side wall. According to some embodiments, the proximal side wall extends at least 10 μm from the point of intersection with the edge.
In many situations, there will be a risk of wicking occurring along the edge on both sides of the position where the fluid meets the second substrate. Thus, according to some embodiments, the first substrate and the second substrate further collectively define a further trench being arranged in at least one of the first substrate and the second substrate, wherein said further trench, in relation to said trench, is located on the opposite side of said position at a distance therefrom along the edge, said further trench intersecting the edge. Thus, it is understood that the trench and the further trench are two separate structures arranged on two separate locations both intersecting the edge. The fluid that leaves the microfluidic channel along the edge will thus be trapped in-between the trench and the further trench.
The microfluidic channel 114 is defined in the first surface 112′ of the first substrate 110′. Thus, the microfluidic channel 114 may be regarded as a recess into said first surface 112′. The dimensions of the microfluidic channel 114 are such that the cross section of the microfluidic channel 114 allows for providing a capillary pressure at a liquid-vapor interface of the fluid high enough for a capillary driven fluidic motion to occur in the microfluidic channel 114. The person skilled in the art of capillary driven fluidic systems realizes that such dimensions may vary dependent on the properties of the fluid and the surface properties of the inner walls of the microfluidic channel 114 etc. The microfluidic channel 114 of the first substrate 110′ meets the second substrate 120′ at a position 124 along the edge 105. For the example, this occurs because the microfluidic channel 114 is uncovered in the portion of the first substrate 110′ which is not covered by the second substrate 120′, whereby the fluid housed within the microfluidic channel 114 will have access to, and wet, the edge 105 and parts of neighboring surfaces (side wall 123′ and first surface 112′). Furthermore, in the embodiment, the microfluidic channel 114 extends from the portion of the first substrate 110′ which is not covered by the second substrate 120′, to underneath the second substrate 120′. There are several potential reasons for such a design, some of which will be detailed later.
It is emphasized that some embodiments of the arrangement may comprise a top cover. Specifically, the microfluidic channel 114 may, in the portion of the first substrate 110 which is not covered by the second substrate 120′, be partly covered by a top cover. However, such a top cover may not extend all the way to the second substrate 120′ to connect with the edge 105.
When the fluid is driven, by capillary forces, to flow within the microfluidic channel 114 in the direction of the edge 105, the liquid-vapor interface of the fluid will eventually make contact with the edge 105. As illustrated in
To prevent such wicking, the arrangement 100′ is equipped with one or more trenches 130, which form parts of the first 110′ and/or second 120′ substrate. This is illustrated in
The trench 130 prevents wicking of the fluid along the edge 105 by effectively stopping the fluid motion. Thus, some fluid will have escaped from the microfluidic channel 114 residing along the edge 105. When the liquid-vapor interface of the fluid reaches the trench 130, the sudden expansion of the cross section will drastically lower the capillary pressure at the liquid-vapor interface, whereby the liquid-vapor interface does no longer experience any driving forces. As this occurs, the fluid motion will stop. One feature of the trench 130 is the vertical trench wall which connects to the edge 105. Said wall is referred to as the proximal side wall 136, since it is the wall of the trench which is closest to the position 124 where the microfluidic channel 114 meets the edge 105. Further, the proximal side wall 136 connects to the microfluidic channel 114 via the edge 105. The proximal side wall 136 may form a right angle with respect to at least one from: a first surface 112′ of the first substrate 110′, and a first surface 122 of the second substrate 120′. As can be seen in
In many situations, there will be a risk of wicking occurring along the edge on both sides of the position where the fluid meets the second substrate. Thus, there may be a need for more than one trench.
As previously discussed, the surface properties of the first and second substrates has an influence on the wicking of the fluid. If a surface is repellant to the fluid present within the microfluidic channel, capillary flows may not be easily established. Hence, by tailoring the surface properties, it may be possible to prevent, or at least mitigate, wicking. The inventive concept as defined in the claims thus encompasses embodiments wherein a trench is present only in one of the two substrates.
As illustrated in
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The proximal side wall may form an angle in relation to the edge also in the vertical plane. Example embodiments of such trench geometries can be seen in
One useful application for the present inventive concept is coupling two or more substrates together, so as to fluidically connect two or more microfluidic systems (or at least microfluidic channels) with each other.
The arrangements and coupling arrangements disclosed herein, or any other arrangement and coupling arrangement within the scope of the claims may be used, singly, or two or more of them in combination, in a diagnostic device. Such a diagnostic device may be for example a sample cell for performing optical measurements. The person skilled in the art realized that there are many potential applications for the present inventive concept within microfluidics and the field of lab-on-a-chip diagnostics, and therefore such diagnostic devices are not explicitly disclosed herein.
The person skilled in the art realizes that the inventive concept by no means is limited to the preferred embodiments described above. On the contrary, many modifications and variations are possible within the scope of the appended claims.
For example, the first surface of the first substrate and a side surface of the second substrate connecting to said first surface at the edge may form an angle in relation to each other being less than, or more than, 90 degrees. It is emphasized that the capillary pressure at the liquid-vapor interface will be related to said angle and that tailored side geometry of the second substrate may be performed in combination with the inventive concept. Furthermore, alternative trench geometries may be used. For example, rounded surfaces are conceivable. The trench geometry may be cylindrical, elliptical, spherical etc. Furthermore, for embodiments comprising two trenches, the two trenches may have a different geometry. There may, for example, be increased risk of wicking on one side of the position at which the microfluidic channel meets the edge, making it necessary to design the trench at that side to be more efficient in preventing wicking than the trench at the opposite side of the position.
Additionally, variations to the disclosed embodiments can be understood and effected by the skilled person in practicing the claimed inventive concept, from a study of the drawings, the disclosure, and the appended claims.
Number | Date | Country | Kind |
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17205644.2 | Dec 2017 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/083628 | 12/5/2018 | WO | 00 |