The present invention relates to an assembly for use in a liquid droplet apparatus for producing liquid droplets, for example for use in ultrasonic mesh aerosol nebulizer devices, and in particular to an aerosol apparatus having a detachable mesh to allow for replacement.
Previous ring style mesh aerosol systems are described as single piece assemblies where the mesh is permanently attached to the vibrating structure, which in turn is permanently attached to the ultrasonic piezo ring. These meshes have been described as fabricated from either a metallic or polymer material that contains many tiny openings or micro nozzles that produce a fine droplet when vibrated. Over time the mesh is exposed to various drug solutions and suspensions, as well as cleaning liquids. The mesh materials will therefore deteriorate or get clogged over time, which will hamper the output of spray, resulting in the single piece assembly having to be replaced in the nebulizer device.
It is an aim of the present invention to provide an apparatus and method which obviate or reduce at least one or more of the disadvantages mentioned above.
According to a first aspect of the present invention there is provided an assembly for use in a liquid droplet apparatus. The assembly comprises a vibrating element, an aperture plate and a vibrating platform. The vibrating platform is positioned between the vibrating element and the aperture plate for conveying vibrations from the vibrating element to the aperture plate. The vibrating platform comprises a first portion coupled to the vibrating element, a second portion coupled to the aperture plate, wherein the first and second portions of the vibrating platform are detachably connected to one another.
This has the advantage of enabling the aperture plate (or mesh) to be replaced without having to replace the entire assembly, thus avoiding the need to replace the vibrating element (for example a piezoelectric ring).
The first portion of the vibrating platform may be fixedly coupled to the vibrating element, and the second portion of the vibrating platform may be fixedly coupled to the aperture plate.
The first portion of the vibrating platform may be formed from a polymer material. Alternatively, the first portion of the vibrating platform may be formed from a metal.
The second portion of the vibrating platform may be formed from a polymer material. Alternatively, the second portion of the vibrating platform may be formed from a metal.
The first and second portions of the vibrating platform may be made from the same material, or a different material.
The first portion and the second portion of the vibrating platform may be of similar thicknesses, or of different thicknesses.
The first portion and/or the second portion may be made from a polymer material that is injection moulded with at least one section which is formed without pre-stress.
The vibrating platform may be made from a material that is transparent to a light source, for allowing the light source to cure an adhesive used in the assembly of one or more components of the assembly.
According to one example, an interface between the first and second portions of the vibrating platform, where the first and second portions of the vibrating platform are detachably connected, may comprise first and second surfaces which are generally orthogonal to the plane of the vibrating element.
In such an example, when the aperture plate needs to be replaced the disposable screen section, that is the second portion of the vibrating platform (or disposable flex form) slides off or detaches from the first portion of the vibrating platform (or fixed form).
According to one embodiment an undercut may be provided to retain the mesh in place (to retain the second portion of the vibrating platform in contact with the first portion of the vibrating platform), which can be snapped off when the mesh needs to be replaced.
According to another example, an interface between the first and second portions of the vibrating platform, where the first and second portions of the vibrating platform are detachably connected, may comprise first and second surfaces which are sloped or slanted with respect to the plane of the vibrating element.
According to another aspect of the invention there is provided a first vibrating platform portion for use in an assembly of a liquid droplet apparatus, the first vibrating platform portion being coupled to a vibrating element, wherein during use the first vibrating platform portion is coupled to a second vibrating platform portion that is coupled to an aperture plate.
According to another aspect of the invention there is provided a second vibrating platform portion for use in an assembly of a liquid droplet apparatus, the second vibrating platform portion being coupled to an aperture plate, wherein during use the second vibrating platform portion is coupled to a first vibrating platform portion that is coupled to a vibration element.
According to another aspect of the present invention, there is provided an assembly for use in a liquid droplet apparatus. The assembly comprises a vibrating element and a vibrating platform. The vibrating platform comprises a first portion coupled to the vibrating element, a second portion comprising a plurality of holes, wherein the first and second portions of the vibrating platform are detachably connected to one another.
In the embodiment above, the nozzles are formed directly in the material of the vibrating platform, the vibrating platform itself having first and second parts. One part is connected to the vibrating element, for example permanently connected, for example using an adhesive. The other part is detachably connected to the first part, and comprises inbuilt nozzles in the material of the second part of the vibrating platform.
For a better understanding of examples of the present invention, and to show more clearly how the examples may be carried into effect, reference will now be made, by way of example only, to the following drawings in which:
Preliminary, it should be clearly understood that in the meaning of the invention the terms “vibrating element” and “vibrating platform” equally designate or be construed as an element and a platform that are configured to vibrate, respectively. It should further be clear that in the meaning of the invention any vibration related to this element of platform should occur during use only.
An objective of the embodiments of the present invention is to provide an improved assembly for use in an aerosol apparatus, such as an ultrasonic mesh aerosol nebulizer, having a mesh sub-assembly that is detachable from a sub-assembly housing a vibrating element, for example an ultrasonic piezo ring assembly.
The detachable connection of the first portion 13a and the second portion 13b of the vibrating platform allows the aperture plate 15 to be detached and removed during use (with the corresponding second portion 13b of the vibrating platform), and replaced with a replacement aperture plate 15 (and corresponding second portion 13b of the vibrating platform). This has the advantage of enabling the aperture plate 15 to be replaced without replacing the entire mesh assembly, thus saving the cost of replacing the vibrating element 11 (e.g. piezoelectric element) each time the mesh is replaced.
In the embodiment of
The first portion 13a may have a fixed form and the second portion 13b a flexible form. The flexible form of the second portion 13b, which also comprises a sloped section 14 which is slanted or angled with respect to a plane of the vibrating element 11, enables the second portion 13 to flex. This enables the surface of the second portion 13b which carries the aperture plate 15 to move in an axial direction of the vibrating element (i.e. upwards or downwards in the direction of the page), such that the aperture plate 15 can dispense a flow of fluid. The flexible form of the second portion 13b also enables the second portion 13b to be assembled onto the first portion 13a, such that the second portion 13b is held in place during use as a result of the flexible form of the second portion 13b pressing against the first portion 13a.
It is noted that the aperture plate 15 may comprise, for example, a screen, a mesh, a membrane, a machined metal plate, a polymer structure or the like, having many tiny openings or micro nozzles.
The first portion 13a may be fixedly coupled to the vibrating element 11, for example permanently coupled. The first portion may be fixedly coupled to the vibrating element, for example, using an adhesive 17, 19, although other methods are also possible. The second portion 13b may be fixedly coupled to the aperture plate 15, for example permanently coupled, for example using adhesive, or other methods.
The first and second portions 13a, 13b of the vibrating platform can be made of the same material, or each portion made from different materials. For example, the first and second portions 13a, 13b can be made from materials which include, but not limited to, metal or polymer materials.
When the aperture plate 15 needs to be replaced the disposable screen section, that is the second portion 13b of the vibrating platform (or disposable flex form portion) slides off or detaches from the first portion 13a of the vibrating platform (or fixed form portion).
According to one embodiment an undercut is provided to retain the mesh sub-assembly (second portion 13b) in place, which can be snapped off or pulled apart when the mesh needs to be replaced.
In the example of
In the embodiment of
In the embodiment of
In the embodiments of
The interface may be configured such that the first and second portions of the vibrating element slide apart or together. The tolerances can be defined such that friction between the first and second surfaces of the interface cause the first and second portions of the vibrating platform to be held in place when assembled, and during use, yet allow the first and second portions to be detached by a user when the aperture plate needs to be replaced.
According to one embodiment the interface may comprise one or more indents/grooves on respective surfaces of the interface to help retain the first and second portions of the vibrating platform together during use.
According to one embodiment the means to couple the first and second portions of the vibrating platform include component interface geometries revolving on press or secure fit, and/or of selection of materials (metal or polymer) for fixed and disposable flex form, and/or having geometries that configured to optimize mesh movement. For example, a detachable mesh portion (a second portion of the vibrating platform) may comprise a combination of both a metal and polymer combination when connected to a metal fixed form platform (first portion of the vibrating platform). The metal portion can be configured to flex the polymer in order for aerosol to be produced through the center of the polymer mesh.
In embodiments of the invention the vibrating platform comprises an angled or sloped structure in some part of the structure between a part that is coupled to the vibrating element and a part that is coupled to the aperture plate. For example, in the embodiments of
With regard to the embodiments described above, it is noted that alternatives to build the assembly include the following features, that allow for maximizing transmission of movement from the first portion of the vibrating platform (for example the fixed portion) to the second portion of the vibrating platform (for example the flexible portion):
According to one embodiment, the first portion and the second portion are of similar thicknesses.
According to another embodiment, the first portion and the second portion are of different thicknesses.
According to one embodiment the first portion and/or the second portion of the vibrating platform are made from a polymer material that is injection moulded with a joint without pre-stress to assist in maximizing displacement.
Thus, according to another aspect of the invention, there is provided an assembly for use in a liquid droplet apparatus. The assembly comprises a vibrating element, an aperture plate and a vibrating platform. The vibrating platform is positioned between the vibrating element and the aperture plate for conveying vibrations form the vibrating element to the aperture plate. The vibrating platform is formed from injection moulding, such that one or more sections of the vibrating platform are formed without pre-stress.
In one embodiment the nozzles may be formed directly in the material of the vibrating platform, rather than having a separate aperture plate. This aspect may be applied to any of the embodiments described herein.
According to another embodiment, the vibrating platform is made from a material that is transparent to a light source, for allowing the light source to cure an adhesive used in the assembly of one or more components of the assembly.
For example, the vibrating platform can be made from a polymer material that is transparent to allow UV adhesive 89 curing of components directly onto either the first portion of the vibrating element (fixed form) or the second portion of the vibrating element (flexible form).
Although the embodiment of
Thus, according to another aspect of the invention, there is provided an assembly for use in a liquid droplet apparatus. The assembly comprises a vibrating element, an aperture plate and a vibrating platform. The vibrating platform is positioned between the vibrating element and the aperture plate for conveying vibrations from the vibrating element to the aperture plate. The vibrating platform is made from a material that is transparent to a light source, for allowing the light source to cure an adhesive used in the assembly of one or more components of the assembly.
From the embodiments described above it can be seen that, when the aperture plate needs to be replaced, the disposable screen section, that is the second portion of the vibrating platform (or disposable flex form) slides off or detaches from the first portion of the vibrating platform (or fixed form).
According to one embodiment an undercut is provided to retain the mesh in place, which can be snapped off when the mesh needs to be replaced.
The embodiments of the present invention as described above allow the mesh component to be separated by means of a secondary support structure or disposable flex form which is coupled to a primary support structure or fixed form that contains the permanently attached vibrating element, such as a piezo electric ring vibrating element.
This allows the assembly system to couple the fix form to disposable flex form components that allows for vibration energy to transmit from the piezoelectric element in order to vibrate the mesh to produce spray.
The embodiments of the invention can be applied to any form of respiratory drug delivery apparatus, including a nebulizer or atomizer.
Applications include respiratory care or sleep assistance nebulizer for delivery for home humidification via nasal cannula or mask.
The embodiments of the invention can be used to support efforts in home health care solutions as a part of a liquid nebulizer drug delivery system, or a humidification system for critical or home ventilation or sleep or nasal cannula via oxygen.
Embodiments of the invention provide a means and method to contain a mesh in a structure that allows detachment from the piezo ring actuator structure.
In the embodiments described above, it is noted that the aperture plate may comprise, for example, a screen, a mesh, a membrane, a machined metal plate, a polymer structure or the like, having many tiny openings or micro nozzles. It is noted that the aperture plate may be domed shaped, rather than flat as shown in the figures.
It is also noted that in some embodiments the vibrating platform, when assembled, comprises a first annular portion for coupling to a vibrating element, (for example a piezoelectric ring device), and a second annular portion for coupling to an aperture plate. The vibrating platform also comprises a sidewall for coupling the first annular portion and the second annular portion. When the vibrating platform is in an assembled configuration, the first annular portion lies in a first plane (for example corresponding to a bottom surface of the first annular portion) and the second annular portion lies in a second plane (for example corresponding to the bottom surface of the second annular portion). Also, when the vibrating platform is in an assembled configuration, the second plane is separated from and substantially in parallel with the first plane, and separated from and substantially in parallel with a third plane corresponding to a plane in which the vibrating element lies (for example corresponding to a bottom surface of the vibrating element). The sidewall which couples the first annular portion and the second annular portion therefore defines a cavity. It is noted that the aperture plate may be positioned, if desired, in this cavity.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. The word “comprising” does not exclude the presence of elements or steps other than those listed in a claim, “a” or “an” does not exclude a plurality, and a single processor or other unit may fulfil the functions of several units recited in the claims. Any reference signs in the claims shall not be construed so as to limit their scope.
| Number | Date | Country | Kind |
|---|---|---|---|
| 13198639.0 | Dec 2013 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2014/077475 | 12/12/2014 | WO | 00 |