The present disclosure relates to an endoscope, in particular but not exclusively a single use insertion endoscope with a rotatable insertion cord. More specifically, the present disclosure relates to an endoscope comprising a proximal handle comprising a housing part and a distal insertion cord coupled to said proximal handle by means of a rotary coupling mechanism allowing rotation about a rotation axis.
In general, an endoscope comprises an operating handle at the proximal end and an insertion cord extending from the handle towards the distal end. The handle is adapted to be held by an operator and inter alia comprises externally protruding operating members connected to internal control gear allowing the operator to control the movement of a controllable bending section at the distal end of the insertion cord, while advancing the distal end of the insertion cord to a desired location e.g. within a body cavity of a person. By means of an attached monitoring device, such as a monitor with a display screen, the location to which the distal end has been advanced may be inspected using the endoscope.
The controllable bending section is normally an articulated section at the distal tip of the insertion cord that can be controlled by the operator from the handle, allowing the operator to advance the distal tip of the endoscope to a desired location by means of a series of actions involving inter alia bending the bending section in a desired direction, advancing the insertion cord and turning the insertion cord by turning the handle which is rigidly connected thereto. Having negotiated a tortuous path of bends and turns to a location of interest, the operator may end up in an awkward or ergonomically unfavourable body position.
This drawback may be overcome if the insertion cord is not rigidly connected to the handle, but may be turned with respect thereto. This allows the operator to turn the handle into a more convenient and ergonomically favourable position once the insertion cord is in place. It will also allow for an additional degree of freedom because the operator may choose to turn only the insertion cord rather than both the handle and the insertion cord when navigating during insertion.
In this respect U.S. Pat. No. 9,307,891 discloses an endoscope with a handle and an insertion cord that may be turned between a number of fixed latching positions with respect to the handle. There are no means to prevent turning the insertion cord too much with respect to the handle, just as statement that it should not be turned more than 180° in order not to break the inner workings i.e. the cables etc. running from the handle into the insertion cord. JP2004-305413 also discloses an endoscope with a handle and an insertion cord that may be turned with respect to the handle. The turning angle is limited by a stop so as not to twist and damage the fibre bundle running from the handle into the insertion cord when turning the insertion cord with respect to the handle.
In recent years single use or disposable endoscopes that are used on one patient only before being thrown away have gained substantially in popularity as compared to traditional endoscopes that were reused after difficult and costly cleaning and sterilisation. Evidently, if an endoscope is single use it needs to be manufactured in a cost-efficient manner, meaning that the constituent parts should have low cost, and that the assembly thereof should be simple so as not incur unnecessary time consumption.
In this respect, the prior art couplings do not render themselves to cost-efficient assembly as it will be difficult to thread the flexible bundle of e.g. electrical supply wires and signals cables, pull wires, optical fibres, etc. forming part of a sub-assembly though these coupling mechanisms between the handle and the insertion cord.
Moreover, in use, the coupling should give the operator good tactile feedback. That is to say sufficient friction to avoid inadvertent turning of the insertion cord but not so much that it prevents smooth manipulation by the average operator.
Also, the cable bundle should be protected from damaging from e.g. twisting the insertion cord too much with respect to the handle.
Based on this it is the object of providing an endoscope having an insertion tube that may be turned with respect to the handle, and at the same time overcomes the above drawbacks.
According to a first aspect of the disclosure, this object is achieved by an endoscope comprising a proximal handle comprising a housing part and a distal insertion cord coupled to said proximal handle by means of a rotary coupling mechanism allowing rotation about a rotation axis, said coupling mechanism comprising a bushing having a through aperture defining an inner bushing wall surface adapted to receive a connection member and an outer bushing wall surface adapted to engage an inner handle surface in said handle, a connection member received in said through aperture and having a wall defining a through passage between a first end and a second end, wherein said first end is attached to an insertion cord sub-assembly, and said second end is rotatably coupled to a working channel part within said handle, wherein a lateral exit opening is provided in said wall between said first end and said second end comprises, and wherein a slit is provided in said wall from said second end to said exit opening.
This strongly facilitates the assembly of the endoscope because the entire insertion cord may be made or prefabricated as a separate insertion cord subassembly with all cables and wires extending from the proximal end. When attaching the proximal end of the insertion cord subassembly to the connection member, the cables and wires need not be passed axially through any ports or apertures but may just be passed laterally through the slit and emerge from the lateral exit opening. In other words, the cables and wires need not be threaded with the entire length with which they extend from the proximal end of the insertion cord subassembly through an eyelet. Rather, only a short length of the wires and cables need to be passed laterally through the slit which is a far easier procedure.
According to a preferred embodiment according to the first aspect of the disclosure, the inner bushing wall surface comprises a rib protruding into said slit. Once the bushing has been passed over the insertion cord from the distal end this rib closes the slit in the connection member and keep the cables and wires centred between the distal end of the connection member and the lateral exit opening.
According to an embodiment according to the first aspect of the disclosure, the coupling mechanism further comprises an annular gripping member having an external circumferential gripping surface and an inner gripping member surface, where the inner gripping member surface comprises a first inner gripping member surface part in engagement with said outer bushing wall surface and a second inner gripping member surface part rotatably engaging the exterior of said housing part. This allows a firm grip on the rotary part without having to grip the bushing wall itself which would normally be made of a low friction material less suitable for gripping.
According to an embodiment according to the first aspect of the disclosure, the endoscope further comprises a locking clip securing said bushing against axial motion with respect to the housing part along said rotation axis.
According to an embodiment, the locking clip is made from the same material as the bushing, so as to keep friction low.
According to an embodiment according to the first aspect of the disclosure, the second inner gripping member surface part comprises at least one position reference member adapted to mutually engage a complementary position reference member on the exterior of said housing part. This allows for temporary rest in a neutral centre position and tactile feedback to the operator when moving from the neutral centre position.
According to a further preferred embodiment according to the first aspect of the disclosure, the complementary position reference member is provided on a spring member provided integrally with the housing part, said spring member extending in a circumferential direction at the distal end of the housing part.
The disclosure will now be made in greater details based on non-limiting exemplary embodiments and with reference to the drawings, on which:
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The working channel tube 15, located in the centre of the main tube 6a, needs to be rotatable with respect to the distal end of the Y-junction body 25, which is fixed withing the handle 5. Pull wires 19, at least partially, need to be located off-centre to function. In any case, pull wires 19, electrical wires 16 and supply cables for the LEDs cannot coincide with the working channel tube 15, and therefore must also be accommodated off-centre. Electrical wires 16, supply cables and pull wires 19 may instead be made with overlength and slack so as to be able to twist and wrap. Accordingly, the pull wires 19 are preferably in guide tubes 19a to provide Bowden cables. To accommodate for all these requirements, the present disclosure utilises a connection member 28.
During assembly of the endoscope the main tube 6a is inserted into the passage of the connection member 28 to the position shown in
In order to ensure a smooth transition from the connection member 28 to the working cannel tube 15 the working channel tube 15 is preferably flared out at the proximal end. The smooth transition without edges is desirable to prevent procedure tools or optical fibres inserted through the Y-junction body 25 into the working channel 15 to be caught and disturbing the insertion process. For this a tool 200 is shown in
As can be seen from
The connection member 28 may then be inserted into a bushing 41. The bushing is made of a low friction material such as POM. This is done by sliding the busing 41 over the insertion cord sub-assembly from the distal end and onto the connection member 28 where it clicks into position, as seen in
To end correctly up in this correct orientation in the circumferential direction, the proximal part of the inner bushing wall surface 451 comprises a longitudinal groove 452 adapted to guide a protrusion 281 on a flange 282 on the connection member 28, cf.
The printed circuit board 21 with electrical wires 16, supply cables and pull wires 19 emerging from the opening 37 into the lateral space 455 and out of the proximal end of the bushing 41 may then be placed in housing part 20 using the slit 23 to pass the cables. A marker ring 47 may be slid over the end of the housing part 20, snap into a recess 48 and partially close the slit 23 at the distal end of the housing part. More specifically the marker ring 47 may be slid from the distal end of the insertion cord sub-assembly over the bushing 41 to surround the coupling mechanism and preventing expansion of the slit 23 by forces from the busing 41, thus later aiding in ensuring the desired amount of friction between the handle housing part 20 and the bushing 41.
The bushing 41, now connected to the insertion cord sub-assembly may then be inserted into the distal end of the handle housing now partially closed with the marker ring 47. In this position the bushing is secured against axial movement by a flange 49 provided on the outer bushing wall surface 62, and engaging the distal end surface 50 of the housing part 20, and a C-shaped clip 51 engaging in a circumferential recess 52 in the outer surface of the bushing 41. Protruding from the proximal end of the bushing 41 a stop member 53 is preferably provided. This stop member 53 is adapted to engage suitable uprights 54 on the interior surface of the housing part 20 to limit the rotation of the bushing 41 with respect to the handle 5. The uprights 54 may preferably also serve as anchoring points for the Y-junction body 25, i.e. points for adhering the Y-junction body 25 to the interior of the housing part 20.
As mentioned, the bushing 41 is preferably made from a low friction material. To provide for good grip for the operator needing to turn the bushing 41 and the insertion cord 6 with respect to the handle 5, an annular gripping member, or gripping ring, 14 is provided. The annular gripping member 14 has an external circumferential gripping surface 56 and an inner gripping member surface 57. Preferably, the annular gripping ring 14 comprises a number of teeth 59, 60, of which one tooth 60, preferably, extends radially outwardly more than the others and/or is provided with additional surface features 61 to provide the user with a sense of position. Like the other parts, the annular gripping member 14 is slid over the insertion cord sub-assembly from the distal end thereof.
The inner surface is preferably provided with longitudinal grooves 58 adapted to match external ribs 64 on the outer surface wall 62 of the bushing 41, so as to ensure their correct mutual orientation when assembling the endoscope 1, e.g. so as to have the tooth 60 extending correctly when in a neutral position with respect to the handle 5. Thus, at least one first inner gripping member surface part in the form of the longitudinal grooves 58 is providing engagement with said outer bushing wall 62.
Furthermore, a second inner gripping member surface wall part 63 is rotatably engaging the exterior of said housing part 20. The second inner gripping member surface part 63 comprises at least one, but preferably two, position reference members, e.g. in the form of a notch 63a adapted to mutually engage complementary position reference members 65 on the exterior of the housing part 20. Alternatively, the position reference member 65 on the exterior of the housing part 20 could be provided as a notch. The two position reference members are preferably located with a 180° spacing, in particular with 90° spacing from the tooth 60 on either side thereof. Similarly, the complementary position reference members 65 are located with a 180° spacing on either side of the housing part 20, in particular with 90° spacing from the slit 23 on either side thereof. The complementary position reference members 65 are preferably provided on leaf spring members 66 provided at the distal end of the housing part 20. The leaf spring members 66 may conveniently be formed integrally with the housing part 20 by provision of suitable circumferential slits 67 in the wall of the housing part 20. When aligned the reference members with their complementary parts, under the spring force from the leaf spring members, keeping insertion cord 6b in position with respect to the handle 5 until a user's attempt to turn the insertion cord 6b provides a force overcoming the forces of the leaf spring members 66.
To axially secure the annular gripping member 14 with respect to the bushing 41, the distal end of the annual gripping member 14 comprises a pair of elastic latching members 69 with inward protrusions 70 adapted to engage a corresponding pair of recesses 71 in the outer surface of the bushing 41.
Finally, to complete the assembly of the insertion cord sub-assembly to the handle 5 via the rotary coupling mechanism, a tension relief member 67 may be slid over the insertion cord 6 from the distal end thereof an onto the annular gripping member 14 to engage a generally circumferential ribs 72 at the elastic retaining members 69 on the distal end of the annular gripping member 14. The tension relief member 67 not only serves as tension relief but inter alia serves as sealing cover for the coupling mechanism and as a holding means for e.g. an endotracheal tube during intubation of a patient or for a protective tubular cover during storage of the endoscope 1, which may be held by a number of circumferential elastic ribs 68.
In this way a rotary coupling mechanism for an endoscope 1 has been provided in a manner easy to manufacture and easy to assemble.
Number | Date | Country | Kind |
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PA 2021 70470 | Sep 2021 | DK | national |
This application is a National Stage entry under 35 U.S.C. § 371 of International Application No. PCT/EP2022/076418, filed Sep. 22, 2022, which claims priority from and the benefit of Danish Patent Application No. PA 2021 70470, filed Sep. 28, 2021; the disclosures of said applications are incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/076418 | 9/22/2022 | WO |