The present invention relates to an analyzer for analyzing a sample using a reagent held in a reagent container such as a blood coagulation analyzer, immunoanalyzer and the like.
There are known conventional analyzers for analyzing the measurement results of a measurement sample prepared by mixing a specimen and a reagent. In such analyzers, a reagent container holding the regent is stored in a predetermined reagent reservoir, and the interior of the reagent reservoir is cooled to a predetermined temperature to prevent degrading of the reagent. For example, Japanese Laid-Open Patent Publication No. 2006-84366 discloses an automated analyzer provided with a reagent refrigeration section having a reagent accommodation section that accommodates a plurality of reagent containers, a cold air inductor provided adjacent to the regent accommodation section and for introducing the cold air from the cooler, a cold air circulation unit having a cold air discharger for returning the cold air to the cooler, a cold air inductor inlet for introducing the cold air from the cold air inductor to the reagent accommodation section, a cold air discharge outlet for expelling the cold air from the reagent accommodation section to the cold air discharger, and an outside-air inlet disposed near the cooler of the cold air discharger for introducing outside air into the cold air discharger.
This automated analyzer, however, is configured to take in outside air from the outside-air inlet into the reagent refrigeration section so as to eliminate the air pressure differential within the reagent accommodation section and suitably circulate the cold air. Therefore, there is concern that excessive outside air may flow from the outside air inlet when the laboratory in which this automated analyzer is installed has an unstable airflow due to, for example, the operation of air conditioners, fans and the like. Problems arise when warm outside air flows excessively from the outside-air inlet inasmuch as the water vapor contained in the outside air comes into contact with the reagent containers and the like and large amount of dew condensation occurs so as to have a high probability of adversely affecting the reagent.
The scope of the present invention is defined solely by the appended claims, and is not affected to any degree by the statements within this summary.
A first aspect of the present invention is an analyzer comprising: a housing comprising a first space therein; a reagent accommodation section, disposed in the housing, comprising a second space therein for accommodating a reagent container containing a reagent, and an air induction port for inducting air from the first space to the second space; and a cooler for cooling the air which has been inducted from the first space through the air induction port into the second space.
The preferred embodiments of the present invention are described hereinafter with reference to the drawings.
[General Structure of Sample Analyzer 1]
The sample analyzer 1 is a device for optically measuring and analyzing the amount and degree of activity of specific substances related to blood coagulation and fibrinolytic functions, and uses blood plasma as the sample. The sample analyzer 1 of the present embodiment optically measures a sample using the blood coagulation time, synthetic substrate, and immunoturbidity methods. The blood coagulation time used in the present embodiment is a measurement method for detecting the process of sample coagulation as a change in light transmittance. Measurement criteria include, PT (prothrombin time), APTT (activated partial thromboplastin time), and Fbg (fibrinogen quantity) and the like. Measurement criteria of the synthetic substrate method include ATIII and the like, and those of the immunoturbidity method include D-dimer, FDP and the like.
As shown in
[Control Device 4 Structure]
The control device 4 is configured by a personal computer 401 (PC), and includes a controller 4a, display 4b, and keyboard 4c, as shown in
As shown in
[Transporting Device 3 Structure]
As shown in
[Measuring Device 2 Structure]
The measuring device 2 is configured to be capable of obtaining optical information relating to a supplied sample by performing optical measurements of a sample supplied from the transporting device 3. In the present embodiment, optical measurements are performed on a sample dispensed into the cuvette 200 of the measuring device 2 from the test tube 250 held in the rack 251 of the transporting device 3.
As shown in
The sample dispensing driver 70a is configured by a stepping motor with the function of vertically rotating a sample dispensing arm 70 (refer to
The reagent dispensing driver 120a is configured by a stepping motor with the function of vertically rotating a reagent dispensing arm 120 (refer to
The first driver 502 is configured by a first stepping motor (not shown in the drawings) with the function of rotating a first reagent table 11 (to be described later; refer to
Similarly, the second driver 503 is configured by a second stepping motor (not shown in the drawings) with the function of rotating a second reagent table 12 (to be described later; refer to
Note that the controller 501 controls the rotational movement of the reagent tables 11 and 12 by determining the amount of movement of the reagent tables 11 and 12 from the origin position of the first reagent table 11 and the second reagent table 12 by counting the number of pulses of the supplied drive pulse signal.
The first lock detector 504 has the functions of detecting the lock state of a first cover 30 (to be described later; refer to
Similarly, the second lock detector 505 has the functions of detecting the lock state of a second cover 40 (to be described later; refer to
The reagent barcode reader 350 has the function of reading the barcodes of the first reagent table 11 and the second reagent table 12, and is disposed near the outer wall of the reagent reservoir 20 in the reagent storage section 6 to be described later, at a predetermined distance from the reagent reservoir 20 (refer to
The sample barcode reader 3c has the function of reading the barcode adhered to the test tube 250 held in the rack 251 transported by the transporting device 3, and is disposed near the aspirating position 2a of the measuring device 2 and opposite the rack 251 transported by the transporting device 3 (refer to
The first optical information obtainer 80 and the second optical information obtainer 130 (refer to
As shown in
The communication interface 501d is connected to the control device 4, and has the functions of transmitting the optical information of a sample to the control device 4, and receiving signals from the controller 4a of the control device 4. The communication interface 501d also has the function of transmitting instructions from the CPU 501a for actuating each part of the transporting device 3 and measuring device 2.
As shown in
As shown in
The first reagent table 11 and the second reagent table 12 are respectively rotatable in both clockwise and counterclockwise directions, and each table is rotatable so as to be mutually independent of the other. Thus, the first reagent container rack 310 and second reagent container rack 320 holding the reagent containers 300 containing the reagent are transported in a rotational direction by the respective first reagent table 11 and second reagent table 12. The reagent to be dispensed can be disposed near the reagent dispensing arm 120 by transporting the reagent container 300 in the rotational direction when the reagent dispensing arm 120 (described later) is to dispense the reagent.
As shown in
The reagent reservoir 20 is provided with a reagent reservoir body 21 (refer to
As shown in
Note that the holes 22a and 23a are positioned above the reagent container 300 held in the first reagent container rack 310. Reagent is aspirated from the reagent container 300 held in the first reagent container rack 310 through the holes 22a and 23a. The holes 22b and 22c, and holes 23b and 23c are respectively positioned above the reagent containers 300 held in the front row and back row of the second reagent container rack 320. Reagent is aspirated from the reagent containers 300 held in the front row and the back row of the second reagent container rack 320 through the holes 22b and 22c, and holes 23b and 23c.
The front side of the reagent reservoir 20 opens in an approximately semicircular mode by removing the third cover 23 together with the first cover 30 and second cover 40. The first reagent container rack 310 and second reagent container rack 320 are positioned within the reagent reservoir 20 through the opening when a measurement is started in the sample analyzer 1.
As shown in
The two holder 311 and 312 can hold a plurality of individual reagent containers 300 that contain various reagents to be added when preparing a measurement sample from a specimen. That is, a maximum of ten (2×5=10) reagent containers 300 can be accommodated in the first reagent table 11. The slots 311a and 312a are provided to allow the reagent barcode reader 350 (refer to
The barcodes 311b and 312b include position information (holder number) for identifying the position of the holders 311 and 312. The barcodes 311c and 312c include information indicating the absence of a reagent container 300 in the holders 311 and 312 (reagent container absent information). The barcode 300a of the reagent container 300 includes information for specifying detailed information (reagent name, type of reagent container, lot number, reagent expiration date and the like) of the reagent contained in the reagent container 300.
As shown in
Barcodes 321b and 322b are provided on bilateral sides of the slot 321a of the front row. Similarly, barcodes 323b and 324b, and barcodes 325b and 326b are respectively provided on bilateral sides of slots 323a and bilateral sides of slots 325a. Barcodes 321c through 326c are also provided on the inside surface of the holders 321 through 326.
The barcodes 321b through 326b respectively include position information (holder number) identifying the position of the holders 321 through 326. The barcodes 321c and 326c include information indicating the absence of a reagent container 300 in the holders 321 and 326 (reagent container absent information).
The controller 4a is configured to refer to the reagent master table, reagent lot master table, container master table and the like stored in the hard disk 401d based on the barcode information read by the reagent barcode reader 350, so as to obtain reagent identification information that includes the holder number, reagent name, lot number, reagent container type, reagent expiration date and the like. The obtained reagent identification information is then recorded in a reagent information database (not shown in the drawings) stored on the hard disk 401d. The information recorded in the reagent information database is reflected on the display 4b by the controller 4a of the control device 4.
As shown in
The first cover 30 is configured to be removable when replacing the reagent container 300 deployed in the first reagent table 11 (first reagent container rack 310). The locking mechanism 31 of the first cover 30 is provided to lock the first cover 30 during normal use or when the first cover 30 is mounted after reagent has been replaced or added, and to confirm to the controller 4a that the replacement or addition of reagent to the first reagent table 11 has been completed.
The second cover 40 is configured to be removable when replacing the reagent container 300 deployed in the second reagent table 12 (second reagent container rack 320). The locking mechanism 41 of the second cover 40 is provided to lock the second cover 40 during normal use or when the second cover 40 is mounted after reagent has been replaced, and to confirm to the controller 4a that the replacement or addition of reagent to the second reagent table 12 has been completed.
The notifier 50 includes two LED indicators 51 and 52. As shown in
The LED indicator 51 has the function of notifying the user that the first reagent container rack 310 corresponding to the user-specified reagent in the first reagent table 11 has been moved to the removal position (below the first cover 30) from which the reagent can be replaced. Specifically, the LED indicator 51 emits red light during the rotational movement of the first reagent table 11, and emits blue light when the first reagent container rack 310 corresponding to the user-specified reagent in the first reagent table 11 has been moved to the removal position and stopped. Thus, the notifier alerts the user to the timing for removing the first cover 30 to add or replace reagent.
The LED indicator 52 has the function of notifying the user that the second reagent container rack 320 corresponding to the user-specified reagent in the second reagent table 12 has been moved to the removal position (below the second cover 40) from which the reagent can be replaced. Similar to the LED indicator 51, the LED indicator 52 emits red light during the rotational movement of the second reagent table 12, and emits blue light when the second reagent container rack 320 corresponding to the user-specified reagent in the second reagent table 12 has been moved to the removal position and stopped.
After the reagent has been added or replaced and the user has locked the first cover 30 or the second cover 40, the sample analyzer 1 automatically reads the barcodes 300a of all reagent containers 300 held in the first reagent container rack 310 or second reagent container rack 320 in which the reagent was replaced. Thus, when, the reagent deployment is accurately managed after replacement even when, for example, a single reagent has been specified and reagent replacement has been instructed, but reagents other than the specified reagent also have been replaced in the same first reagent container rack 310 or second reagent container rack 320 in addition to the specified reagent.
As shown in
[Reagent Reservoir 20 Structure and Reagent Cooling Function]
The specific structure and reagent cooling function of the reagent reservoir 20 of the reagent storage section 6 is described in detail below.
The bottom wall 21b and perimeter wall 21c of the reagent reservoir body 21 are respectively configured as internal-external two-layer structures, wherein the internal layers 21b1 , 21c1 are thermal transfer layers formed of material that has a thermal conductivity such as aluminum and the like. The outer layers 21b2 and 21c2, on the other hand, are heat insulating layers formed of material, such as synthetic resin or the like, that has lower thermal conductivity than the internal layers 21b1 and 21c1. The covers 22, 30, 40, and 23 are also heat insulating layers formed of material, such as synthetic resin or the like, that has lower thermal conductivity than the internal layers 21b1 and 21c1.
The inner layer 21b1 of the bottom wall 21b of the reagent reservoir body 21 is partially exposed on the bottom side, and the exposed surface is provided with one or more (two in the example of the drawing) of coolers 601. The cooler 601 of the present embodiment uses a Peltier element 601a, a heat sink 601b is provided on the bottom surface (heat emitting side) of the Peltier element 601a, and a heat radiating fan 601c is also provided on the bottom surface of the heat sink 601b. The cooler 601 is configured to cool the air within the reagent reservoir 20 using the body of the inner layer 21b1 itself as a cooling medium by directly cooling the inner layer 21b1 of the reagent reservoir body 21 with high thermal conductivity. Note that the cooler 601 is not limited to using a Peltier element 601a, inasmuch as the inner layers 21b1 and 21c1 may also be cooled, for example, by cold air or cold water.
The heat radiating fan 601c is configured to expel hot air from the exhaust outlet formed in the bottom surface 1A of the sample analyzer 1 after the air within the housing 2A of the sample analyzer 1 has been aspirated to the heat sink 601b and heat exchange has occurred by the heat sink 601b. An exhaust duct 602 for expelling the hot air is also provided on the bottom surface 1A of the sample analyzer 1.
As shown in
The bottom end of the flow tube 605 is integratedly formed with the first reagent table 11, so as to rotate around with the first reagent table 11. The top surfaces (reagent mount) 11a and 12a of the first reagent table 11 and second reagent table 12 are formed by material of low thermal conductivity such as synthetic resin or the like, and the bottom surfaces 11b and 12b of the reagent tables 11 and 12 are formed of material that has a higher thermal conductivity than the top surfaces 11a and 12a, such as aluminum or the like. An air flow gap 610 is formed via a spacer 11c between the top surface 11a and bottom surface 11b, and a spacer 12c between the top surface 12a and bottom surface 12b. The air flow gap 610 communicates with the interior of the flow tube 605, so that air inducted from the air induction port 604 flows through the flow tube 605 and to the gap 610. Since the top surfaces 11a and 12a of the first and second reagent tables 11 and 12 are formed of material of low thermal conductivity, the reagent containers 300 on the first and second reagent tables 11 and 12 are slightly cooled directly by the cold air flowing through the gap 610 and the entirety of the reagent reservoir 20 is cooled by the flowing cold air.
In the flow tube 605, a dew condensation promoting block (a dew condensation promoter material) 607, which is formed of material of high thermal conductivity such as aluminum or the like, is provided below the fan 606. As shown in
The air inducted through the air induction port 604 by the fan 606 is blown directly to the dew condensation promoting block 607, and the excess moisture is eliminated when the water vapor contained in the air condenses on the dew condensation promoting block. The dew condensation promoting block 607 in particular further promotes dew condensation by increasing the surface area in contact with the air through the plurality of rod-like projections 607a.
The air blown on the dew condensation promoting block 607 flows through the gap 610 in the diameter direction to the outside of the reagent reservoir 20, then flows upward along the inner wall 21c1 of the perimeter wall 21c. This flow further cools the air within the reagent reservoir 20 via the inside wall 21c1, and the cold state is maintained. The air that reaches the top of the perimeter wall 21c then flows in the diameter direction toward the inner side along the bottom surface of the cover 22. The entirety of the interior of the reagent reservoir 20 is thus cooled by the air flow. The air within the reagent reservoir 20 again reaches the top of the flow tube 605 and circulates from a circulation port 620 formed on the top of the flow tube 605 into the flow tube 605.
Specifically, a circulation member 621 provided with the circulation port 620 is formed in the top of the flow tube 605. As shown in
Note that part of the air flowing in the reagent reservoir 20 is expelled from the holes 22a through 22c and holes 23a through 23c formed in the covers 22 and 23 of the reagent reservoir 20, thereby balancing the air pressure within the reagent reservoir 20, as shown in
As shown in
The intake duct 630 is provided for the following reasons. When the intake duct 630 is not provided on the air induction port 604, the air expelled from the holes 22a through 22c is actively aspirated by the nearby air induction port 604, creating a narrow range of air circulation inside and outside the reagent reservoir 20 between the air induction port 604 and the holes 22a through 22c. When such circulation is created, it becomes difficult to expel air from the other holes 23a through 23c, and the flow of air within the reagent reservoir 20 becomes unbalanced and causes uneven temperatures within the reagent reservoir. Therefore, providing the intake duct 630 produces a balanced air discharge from the holes 22a through 22c and holes 23a through 23c so as to create a uniform temperature within the reagent reservoir 20.
The intake duct 630 also has the function of preventing light from outside the analyzer 1 from entering from the openings of the reagent reservoir 20 into the housing 2A through the air induction port 604 and reaching the optical information obtainer 130. That is, the intake duct 630 functions as a light shield for blocking the light between the air induction port 604 and the optical information obtainer 130.
In the present embodiment, there is no need for a large temperature differential between the set reagent temperature (target temperature) and the temperature of the inside layers 21b1 and 21c1 of the reagent reservoir 20 due to the cooling of the interior (inside layers 21b1, 21c1) of the reagent reservoir 20 by the cooler 601, and the uniform low temperature condition inside the reagent reservoir 20 created by the flow (circulation) of air within the reagent reservoir 20. Specifically, the inside layers 21b1 and 21c1 of the reagent reservoir 20 may be cooled by the cooler 601 to a low temperature that is 2 to 3° C. lower than the reagent set temperature (target temperature). Therefore, the air within the reagent reservoir 20 is not overly cooled, and a suitable temperature can be maintained within the reagent reservoir 20 thus preventing the reagent from drying out.
That is, the temperature of the cold air must be reduced below the target temperature to achieve the target temperature of the reagent when cold air from a place other than the reagent reservoir is introduced into the reagent reservoir and circulated to cool the reagent. Although the humidity within the reagent reservoir is thus reduced and drying of the reagent is promoted with the possibility of adversely affecting the reagent components, these problems do not occur in the present embodiment.
The sample analyzer of the present embodiment described above is configured to cool the interior of the sample analyzer 1 through the air induction port 604, and more specifically air is introduced into the housing 2A and the introduced air is cooled by the inside layer 21b1 of the reagent reservoir 20 cooled by the Peltier element 601a. Thus, excess air is prevented from entering the reagent reservoir 20 and dew condensation is prevented because the adverse effects of outside airflow from the laboratory is not incurred. Note that the air within the sample analyzer 1 is normally relatively warm compared to outside air due to the influence of the devices operating within the analyzer, so that dew condensation readily occurs if the air is cooled. The inventors of the present invention discovered that dew condensation can be prevented if the analyzer is configured so that the air within the analyzer is introduced into the reagent reservoir regardless of the situation mentioned above.
[Reagent Replacement and Addition Operation]
The operation of adding and replacing the reagent container 300 in the reagent reservoir 20 of the reagent storage section 6 is accomplished by opening the first cover 30 and second cover 40 which configure the reagent replacement section 7; in this case the cooler 601 that cools the inside layer of the reagent reservoir 20 and the fan 606 disposed within the reagent reservoir 20 are turned OFF. Specifically, when the controller 501 confirms that the locking mechanisms 31 and 41 are unlocked to open first and second covers 30 and 40, the controller 501 stops the operation of the fan 606 and cooler 601. Thus, excess air flow is prevented within the reagent reservoir 20, and dew condensation of water vapor in outside air flowing into the reagent reservoir 20 is prevented by opening the first and second covers 30 AND 40.
The present invention is not limited to the embodiment described above, and may be variously modified insofar as such modification is within the scope of the claims. For example, although air is circulated within the reagent reservoir 20 by a fan 606 in the sample analyzer 1 of the above embodiment, the present invention is not limited to this arrangement inasmuch as the fan 606 may be omitted and cold air may descent within the reagent reservoir to circulate the air if the Peltier element 601a is provided on the top surface (for example, cover 22) of the reagent reservoir 20. Although the air induction port 604 is provided on the stationary cover 22 of the reagent reservoir 20 in the above embodiment, the air induction port 604 may also be formed on a removable cover (first through third covers 30, 40, 23).
The present invention is not limited to the reagent reservoir used in coagulation analyzers such as that of the above embodiment, and may also be applied to reagent reservoirs holding reagent containers used in biological analyzers such as immunoanalyzers and the like.
Number | Date | Country | Kind |
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2009-085060 | Mar 2009 | JP | national |