The subject matter disclosed generally relates to systems for anchoring solutions for anchoring in boreholes made in rock mass, concrete or alike. More particularly, the subject matter disclosed relates to an anchor bolt offering improved energy absorption including an anti-projection mechanism.
Anchors for rock mass support used in mines (open pit or underground) or civil projects (tunnels) are known in various shapes, using different mechanisms and offering different capacities and behavior. If exceptional energy is released by surrounding environment (i.e., seismicity), specialized tendons are required to contain the potential damages to the structure. That specialized tendons needs to be able to react to this exceptional energy since a rigid connection does not exhibit the required energy dissipating behavior.
There is therefore a need for an anchoring element that is able to absorb violent impact loads such as those occurring during seismic event (natural or induced by mining activities i.e., rock burst) in an energy dissipating manner.
There is described a rock anchor bolt engineered to absorb violent impact loads such as those occurring during seismic events or rock burst in an energy dissipating manner. The rock anchor bolt comprises a split sleeve and a bolt component inserted in the split sleeve that, when pulled outwardly, expends the split sleeve until a key protruding from the surface of the bolt component abuts a ring, thereby informing the operator that appropriate anchoring and pre-tensioning of the anchor bolt in the borehole is reached through torque requirement.
According to an embodiment, there is provided an anchor bolt designed to absorb energy during events with sudden energy released.
According to an aspect, the anchor bolt can adapt in size to the collar of a borehole to allow the friction bolt to generate anchorage to the collar of the borehole.
According to an aspect, the anchor bolt comprises a split sleeve for better performance at borehole collar.
According to an aspect, the split sleeve of the anchor bolt can be radially compressed, allowing the anchor bolt to adapt to different sizes of drill holes.
According to an aspect, contact between an anti-ejection system and a slot in the ring tells the operator through rotation pressure that the system is engaged to its optimum anchoring capacity.
According to an aspect, contact between and anti-ejection system and the slot in the ring dissipates energy, including through friction between the ejection system and the ring slot, to mitigate sudden energy release.
Therefore, in some aspects, the description herein relates to a hybrid bolt designed to be inserted in a borehole having a borehole wall, the hybrid bolt including: a sleeve having a first sleeve-end and an expandable second sleeve-end featuring a longitudinal slit: and a peg having a first peg-end and a second peg-end wherein the peg has a diameter increasing toward the second peg-end thereby providing a frustoconical surface about the second peg-end, wherein the peg is inserted in the sleeve with the first peg-end opposed to the second sleeve-end, and wherein the hybrid bolt, when the peg is pulled towards the first sleeve-end, has the frustoconical surface pushing outwards the second sleeve-end which becomes thereby wedged between the frustoconical surface and the borehole wall.
In some aspects, the description herein relates to a hybrid bolt, further including a wedge ring inserted between the peg and the sleeve at the second sleeve-end, wherein pulling the peg towards the first sleeve-end wedges the wedge ring between the peg and the sleeve.
In some aspects, the description herein relates to a hybrid bolt, wherein the wedge ring includes a longitudinal groove parallel to the slit of the sleeve.
In some aspects, the description herein relates to a hybrid bolt, wherein the wedge ring includes an outwardly extending lip adapted to abut against the second sleeve-end when the peg is pulled towards the first sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the wedge ring includes a longitudinal body extending within the sleeve, the longitudinal body having a variable thickness increasing towards the first sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the sleeve has an external diameter decreasing towards the second sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the sleeve has a slit extending from the first sleeve-end to the second sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the slit narrows towards the second sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the sleeve includes a key groove.
In some aspects, the description herein relates to a hybrid bolt, wherein the key groove extends from the first sleeve-end, and the peg includes a body and a key protruding from the body, wherein the key is adapted to take place in the key groove.
In some aspects, the description herein relates to a hybrid bolt, further including an abutting ring slidingly mounted to the first sleeve-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the abutting ring includes a slit.
In some aspects, the description herein relates to a hybrid bolt, wherein the key has a key-width transversal to the peg, and the slit of the abutting ring has a slit-width transversal to the peg narrower than the key-width.
In some aspects, the description herein relates to a hybrid bolt, wherein the abutting ring is adapted to slide into the sleeve.
In some aspects, the description herein relates to a hybrid bolt, wherein the peg includes a weakness between the first peg-end and the second peg-end, wherein the weakness induces a foreseeable location for a breaking point to the peg.
In some aspects, the description herein relates to a hybrid bolt, wherein the weakness consists in one of a hole, of a shaving, of a groove, and of threading.
In some aspects, the description herein relates to a hybrid bolt, wherein the weakness is located between the key and the second peg-end.
In some aspects, the description herein relates to a hybrid bolt, wherein the peg includes a threaded portion extending from the first peg-end towards the second peg-end over a partial length of the peg.
In some aspects, the description herein relates to a hybrid bolt, wherein the peg includes a body, and a key protruding from the body, and a threaded portion extending between the first peg-end and the key.
In some aspects, the description herein relates to a hybrid bolt, further including a mounting nut adapted to be mounted to the peg, the mounted nut adapted to butt off against the abutting ring, pushing the abutting ring inside the sleeve.
Features and advantages of the subject matter hereof will become more apparent in light of the following detailed description of selected embodiments, as illustrated in the accompanying figures. As will be realized, the subject matter disclosed and claimed is capable of modifications in various respects, all without departing from the scope of the claims. Accordingly, the drawings and the description are to be regarded as illustrative in nature and not as restrictive and the full scope of the subject matter is set forth in the claims.
Further features and advantages of the present disclosure will become apparent from the following detailed description, taken in combination with the appended drawings, in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
The realizations will now be described more fully hereinafter with reference to the accompanying figures, in which realizations are illustrated. The foregoing may, however, be embodied in many different forms and should not be construed as limited to the illustrated realizations set forth herein.
With respect to the present description, references to items in the singular should be understood to include items in the plural, and vice versa, unless explicitly positioned otherwise or clear from the text. Grammatical conjunctions are intended to express any and all disjunctive and conjunctive combinations of conjoined clauses, sentences, words, and the like, unless otherwise positioned or clear from the context. Thus, the term “or” should generally be understood to mean “and/or” and so forth.
Recitation of ranges of values and of values herein or on the drawings are not intended to be limiting, referring instead individually to any and all values falling within the range, unless otherwise indicated herein, and each separate value within such a range is incorporated into the specification as if it were individually recited herein. The words “about,” “approximately,” or the like, when accompanying a numerical value, are to be construed as indicating a deviation as would be appreciated by one of ordinary skill in the art to operate satisfactorily for an intended purpose. Ranges of values and/or numeric values are provided herein as examples only, and do not constitute a limitation on the scope of the described realizations. The use of any and all examples, or exemplary language (“e.g.,” “such as.” or the like) provided herein, is intended merely to better illuminate the exemplary realizations and does not pose a limitation on the scope of the realizations. No language in the specification should be construed as indicating any unclaimed element as essential to the practice of the realizations.
In the following description, it is understood that terms such as “first”, “second”, “top”, “bottom”, “above”, “below”, “interior”, “exterior”, and the like, are words of convenience and are not to be construed as limiting terms.
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Referring now to the drawings, and more particularly to
The anchor bolt 100 has an anchor end 102 and a free end 104 opposed to the anchor end 102, and a body 106 extending in-between. The anchor bolt 100 comprises a bolt component 120, that can be generally called a peg, mounted into a split sleeve 150, the bolt component 120 being longer than the split sleeve 150 and extending beyond the split sleeve 150 in both directions in an initial position. A conic ring 180 takes place between the bolt component 120 and the split sleeve 150 about the anchor end 102. An abutting ring 200 takes place between the bolt component 120 and the split sleeve 150 about the free end 104, butted up by a mounting nut 230.
Referring additionally to
Referring additionally to
According to an embodiment, the bolt component 120 features, between the positions 124 and 132, a weakness taking. e.g., the form of a hole 136, wherein the nature and dimension(s) of the weakness are selected based on the desired position and characteristics leading to failure of the anchor bolt 100, aka the maximum tension or energy the anchor bolt 100 may undergo before it breaks.
According to another embodiment (not depicted), the weakness is provided through the presence of shaving(s) over the external surface of the anchor bolt 100. According to another embodiment (not depicted), the weakness is provided through the presence of groove(s), wherein number, shape, orientation, location, depth and number of groove(s) may vary with embodiments. According to another embodiment (not depicted), the weakness is provided through the presence of threading.
Accordingly, it is contemplated therethrough that the anchor bolt 100 may comprise a weakness embodiment as a local modification of physical characteristics of material of the anchor bolt 100 is order to induce a foreseeable location for a breaking point to the anchor bolt 100.
Referring now to
as depicted particularly on
According to an embodiment, the split sleeve 150 consists in a partially wrapped component. e.g., wrapped over about two hundred and seventy (270) degrees, featuring a longitudinal aperture 164 of a designed dimension allowing the bolt component 120 to be inserted inside the split sleeve 150 thereby and the split sleeve 150 to be compressed until no clearance remains between the split sleeve 150 and the bolt component 120.
Still referring to
Referring to
According to a preferred embodiment, the conic ring 180 comprises a cylindrical exterior face 182, and a conical interior face 184 thereby a longitudinal body therebetween of variable thickness, providing a conduit sized to insert the generally cylindrical body 122 of the bolt component 120 therein. The conic ring 180 comprises an outwardly extending lip 186 on the wide end of the conical interior face 184. The conic ring 180 features a pair of grooves 190 extending over a substantial portion of the length 192 of the conic ring 180 allowing deformation of the conic ring 180. According to embodiments, the grooves 190 extends over a greater length than 50%. 60%. 70%. 80% or 90% of the total length 192 of the conic ring 180. According to an embodiment, depicted on
Referring to
It is worth noting that according to an embodiment the groove 212 is narrower than the key 130 and it features a chamfered entry, thereby having the key 130 generating deformation and friction when the abutting ring 200 pushes against the key 130 such that the key 130 must enter in the groove 212 for the abutting ring 200 to continue its course. That situation provides indication when the correct installation is reached, both through positioning and through torque reading.
Referring to
Referring to
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Depicted on
Depicted on
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Should the anchor bolt 100 reach failure with high energy absorbency, the hole 136 is designed, by diameter and/or depth, to induce failure at a specific position located beyond the anti-ejection system, aka beyond the key 130 and cooperating components, in the direction toward the anchor end 102. Forced mating of the split sleeve 150 about the abutting ring 200 prevents, through friction between the split sleeve 150 and the wall of the borehole 302 at that position, the freed portion of the anchor bolt 100 to be ejected at high speed. In other words, the forced expansion of the split sleeve 150 of the anchor bolt 100 both about the anchor end 102 and about the entry of the borehole 302 prevents a breaking anchor bolt 100 to be transformed into a high velocity projectile forcibly ejected from the borehole 302.
According to a first realization, the wedge portion 128 has a first diameter about the cylindrical body 122 of twenty-five (25) mm, and a second diameter 142 at its anchor end of thirty-five (35) mm, with the increase being regular and over a length of about fifty-seven (57) mm. The displacement of the key 130 between the initial position and the tensioned position is about thirty-eight (38) mm. Further displacement of the key 130 to reach the over-tensioned position is defined by the length of the groove 212, and is typically of about thirty (30) mm.
In other realizations, the length of the anchor bolt 100, the length of the portion of the anchor bolt 100 extending beyond the surface of the e.g., rock mass formation, distances between the positions, the pressure applied over the surface of the borehole, general resistance of the anchor bolt 100, etc. may be set to different values with changes in the design not departing from the design concept taught through the present exemplary realization.
It must be mentioned that some details of the present design may be omitted, or replaced with alternatives, in alternative designs without substantially affecting the way the present anchor bolt 100 operated.
Therefore, while a preferred embodiment has been described above and illustrated in the accompanying drawings, it will be evident to those skilled in the art that modifications may be made without departing from this disclosure. Such modifications are considered as possible variants comprised in the scope of the disclosure.
This application relates to and is a non-provisional application claiming priority under 35 U.S.C. § 119(e) from U.S. patent application No. 63/428,368, filed Nov. 28, 2022, under 35 U.S.C. § 111, entitled ANCHOR BOLT WITH ANTI PROJECTION MECHANISM, the specification of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63428368 | Nov 2022 | US |