The present application claims priority to Japanese patent application No. 2022-035763 filed on Mar. 9, 2022, the contents of which are hereby fully incorporated herein by reference.
The present invention generally relates to an anchor for use in tensioning a reinforcing bar made of fiber-reinforced plastic (polymer) to be used in prestressed concrete (PC) and to a method of manufacturing the same.
In the prestressed concrete (PC) field, it is known to place tensioned PC steel bars within the concrete prior to curing (hardening) the concrete, in order to impart a compressive force to the cured (hardened) concrete owing to restoring force of the PC steel bars that results when the tension on the steel bars is released, thereby increasing the strength of the prestressed concrete (PC). One way to tension the PC steel bars is to attach anchors to respective ends of the steel bar and then affix one of the ends to a jack or other tensioning device via the anchor, in order to thereby stretch (tension) the steel bar. Such a conventional anchor typically includes either a wedge positioned in a sleeve as disclosed in Japanese Patent Laid-Open Publication No. 2008-126544 or a screw structure as disclosed in Japanese Patent Laid-Open Publication No. 2005-188177.
In recent years, attempts have been made to use reinforcing bars made of fiber-reinforced plastic (FRP) instead of PC steel bars. However, a conventional anchor that includes a conventional wedge is likely to damage the surface of a reinforcing bar made of FRP because a corner of the wedge digs (bites) into the reinforcing bar. In addition, a sleeve and wedge of a conventional anchor have a complicated structure, which necessitates a longer manufacturing time. In the alternative, it is also difficult to utilize a conventional screw structure with a reinforcing bar made of FRP.
It is one non-limiting object of the present teachings to disclose techniques for improving an anchor for use in tensioning a reinforcing bar made of FRP and for improving a method of manufacturing the same. Such techniques make possible an anchor for use in tensioning a reinforcing bar made of FRP that is simple in structure and does not damage a surface of the reinforcing bar made of FRP during the tensioning operation. Furthermore, anchors disclosed herein can reliably affix a reinforcing bar made of FRP to a jack or other tensioning device.
In a first aspect of the present teachings, an anchor for use in tensioning a reinforcing bar made of FRP in a prestressed concrete application may include: a pair of anchor pieces (1A, 1B) made of elongated metal plates (11), the two anchor pieces (1A, 1B) being in contact with each other in a detachable manner. A plurality of elongated holes (12) extends (in parallel) in a width direction of each of the anchor pieces (1A, 1B), the elongated holes (12) being formed (defined) at regular (e.g., equal) interval(s) in a longitudinal direction of each of the anchor pieces (1A, 1B). At least one locking half portion (13) can be formed in each of the anchor pieces (1A,1B) by deforming an area (Y) of the elongated metal plates between adjacent elongated holes (12) to become convex (protruding) in a semicircular shape (e.g., a substantially quarter sphere shape) in a direction opposite to a direction of the contact of the two anchor pieces. At least one annular locking portion (14) is formed (defined) by opposing locking (engaging) half portions (13) in a state in which the two anchor pieces (1A and 1B) are in contact with each other. The annular locking (engaging) portion (14) defines (bounds, delimits) a circular inner space (in transverse cross-section) having a diameter that is smaller than the diameter of the reinforcing bar (Rb) made of FRP, which will be tensioned to prestress concrete.
In the above-described first aspect, an opening edge of each locking portion is designed to be in pressure contact with the outer circumference of the reinforcing bar when the anchor pieces are mounted on (affixed to) the reinforcing bar. The force of the pressure contact is generated, in part, by the elasticity of the elongated metal plates, and can be prevented from being (becoming) excessively large by appropriately setting (selecting) the thickness of the metal plates prior to making the anchor pieces. Therefore, it is possible to design the anchor pieces such that the force of the pressure contact will not damage the outer (circumferential) surface of the reinforcing bar made of FRP during usage of the anchor to tension the reinforcing bar. Such a locking structure has a simpler structure than conventional anchors used in the prestressed concrete field.
In a second aspect of the present teachings, the anchor may be configured such that the at least one annular locking portion (14) includes an annular portion having an identical inward inclination in a longitudinal cross-sectional view.
In the above-described second aspect, when the tensioning force is applied to the reinforcing bar, the tensioning force acts on the anchor in a direction that would (otherwise) pull the reinforcing bar out of the anchor. However, the tensioning force causes the smaller-diameter opening edges of the locking portion(s) to deform owing to the pressure contact with the outer circumference of the reinforcing bar so as to further reduce the size of the opening diameter. This feature of the present teachings reliably prevents the reinforcing bar Rb from coming out of the anchor during a tensioning operation.
In a third aspect of the present teachings, a method of manufacturing an anchor for use in tensioning a reinforcing bar made of FRP may include: providing an elongated metal plate (11) with (having) a plurality of elongated holes (12) that each extend in a width direction of the elongated metal plate (11), the elongated holes (12) being provided (defined) at regular (e.g., equal) intervals in a longitudinal direction of the elongated metal plate (11); forming an anchor piece (1, 1A, 1B) that includes at least one locking half portion (13), which has a convex (protruding) semicircular shape (e.g., a substantially quarter sphere shape) by respectively pressing (stamping) areas or portions (Y) of the metal plate surface between adjacent ones of the elongated holes (12) from one side toward the other side; and bringing contacting surfaces of two anchor pieces (1A, 1B), which were formed according to the preceding steps, into contact with each other in a detachable manner, and then causing (positioning) the opposing locking half portions (13) to form at least one annular locking portion (14) that encloses a circular interior space (in transverse cross-section) and has a diameter smaller than the diameter of the reinforcing bar made of FRP (Rb) that will be placed between the two anchor pieces (1A, 1B) during a tensioning operation. Herein, the contacting surfaces of the anchor pieces that are brought into contact are on a side opposite to the side on which the convex portion(s) of the locking half portion(s) (13) protrude(s).
According to the above-described method of manufacturing, the anchor pieces of the first aspect can be easily manufactured by using a machine press (stamping press).
In a fourth aspect of the present teachings, the second step of the above-described manufacturing method includes forming at least one of the anchor pieces (1, 1A, or 1B), which includes at least one locking half portion (13) at an area(s) or portion(s) (Y) of the plate surface area (Y) between two adjacent elongated holes (12), by unevenly pressing the area or portion (Y) from one side so as to be convex (protruding) on the other side in a semicircular shape (or substantially quarter sphere shape). As a result, the locking half portion (13) will become more convex (will bulge more) in the longitudinal direction of the locking half portion (13) from one side edge to the other side edge in the longitudinal direction.
According to the above-described fourth aspect, the anchor of the second aspect can be easily manufactured by using a machine press (stamping press).
The above numerals in parentheses indicate, for reference and explanatory purposes only, representative, non-limiting correspondence relationships with specific structures described in the below-described embodiment of the present teachings. Such reference numbers are not intended to restrict or limit the scope of the present teachings in any manner.
As described above, the present teachings enable an anchor to be formed in a simple manner and with a design that does not damage the surface of the reinforcing bar made of FRP during a tensioning operation. Therefore, a reinforcing bar made of FRP can be reliably affixed to a jack or other tensioning device, in order to be tensioned.
It is noted that the representative exemplary embodiments described below are merely examples of the present teachings, and various design improvements, which may be made by one of ordinary skill in the art without departing from the spirit of the present invention, are also encompassed within the scope of the present invention.
More specifically,
As was noted above, to form (shape) anchor pieces 1A, 1B, the lower die 2 and the upper die 3 are mounted in a machine press (stamping press). Then, an elongated metal plate (blank) 11 is disposed at a predetermined location between the lower die 2 and the upper die 3. Then, the upper die 3 is moved towards the lower die 2 (or vice versa) so that the convex portions 31 of the upper die 3 are caused to enter the respective (corresponding) concave portions 21 of the lower die 2 with the areas Y of the metal plate (blank) 11 respectively disposed therebetween and thus deformed thereby. As a result, the nineteen areas Y of the metal plate 11 are pressed (stamped, curvedly bent) downward to form one anchor piece 1 (1A, 1B) having convex locking half portions 13 (
After a pair of anchor pieces 1 (1A, 1B) has been formed in the above-described manner, the two anchor pieces 1A and 1B are placed into contact with each other symmetrically along the respective flat (contacting) surfaces, i.e. on the side opposite to the side from which the convex locking half portions 13 protrude from the reference (base) surface, as shown in
To use the anchor H to prestress concrete, two of the anchor pieces 1A, 1B are joined together as follows. In the state in which the anchor pieces 1A, 1B are separated, an end portion of the reinforcing bar Rb is inserted between the anchor pieces 1A, 1B such that the reinforcing bar Rb is positioned between the anchor pieces 1A and 1B as shown in
In this anchor-assembled state, when a jack or tensioning device is attached to the anchor pieces 1A, 1B via the connection holes 15 and then applies a large tensile force, via the anchor pieces 1A, 1B, to the reinforcing bar Rb to tension the reinforcing bar Rb, a force acts on the reinforcing bar Rb in the longitudinal direction thereof (i.e. in the direction that would pull the anchor H off of the reinforcing bar Rb). However, because the smallest-diameter (innermost) opening edges of the locking portions 14 are in pressure contact with the outer circumference of the reinforcing bar Rb, the smallest-diameter opening edges of the locking portions 14 will be deformed when the tension is applied to the anchor H, which will further reduce the opening diameter of the locking portions 14, thereby reliably preventing the anchor H from coming off of (separating) from the reinforcing bar Rb during a tensioning operation.
As described above, the anchor H of this embodiment can be easily manufactured by press forming two of the metal plates 11 and has a simple structure. Furthermore, the pressure contact of the locking portion(s) 14 against the outer circumference of the reinforcing bar Rb can be appropriately adjusted by changing the elasticity of the metal plates 11 (e.g., by changing the thickness of the metal plates 11). Moreover, the deformation of the locking portion(s) 14 that prevents the anchor H from coming off of the reinforcing bar Rb enables the reinforcing bar Rb to be reliably held in the anchor H, so that the tensile force applied by the jack or the like to the anchor H can be reliably transmitted to the reinforcing bar Rb.
It is noted that, in the above embodiment, the number of locking portions 14 formed on the anchor H can be appropriately increased or decreased depending on the tensile force required to tension the reinforcing bar Rb.
Furthermore, in another possible modification of the above embodiment, if it is possible to sufficiently prevent the tensioned reinforcing bar Rb from separating (coming off) from the anchor H merely by the fact that the opening edges of the locking portions 14, which each have a diameter smaller than the outer diameter of the reinforcing bar Rb, are in pressure contact with (are pressed against and are deformed by the tension applied to the anchor H, thereby biting into the reinforcing bar Rb) the outer circumference of the reinforcing bar Rb, then the annular portions of the locking portions 14 may be modified to be parallel circular rings instead of being tilted inward or outward (e.g., in the substantially semicircular or quarter sphere shape shown in
Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved anchors for reinforcing bars made of fiber-reinforced plastic and methods of manufacturing the same.
Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
Number | Date | Country | Kind |
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2022-035763 | Mar 2022 | JP | national |