The invention relates generally to anchoring devices to surfaces, and more specifically to a system and method for creating an anchoring device that attaches between two nearby surfaces that may be oriented at different angles.
Construction workers and other laborers need to access a variety of spaces during a building project to complete various tasks, such as painting, installing drywall, wiring electrical systems, installing plumbing and ventilation systems, and more. It can be difficult to access certain areas in or around a building to complete such tasks, especially in high areas. Typically workers set up scaffolding systems and/or ladders to access high areas, however certain architectural features create areas that can be quite difficult and/or unsafe to access using conventional scaffolding systems and ladders. This is particularly true for high spaces that are narrow and/or irregular shaped, such as in turrets, towers, spiral and regular staircases and areas with vaulted ceilings. These spaces often have walls at various angles and/or rounded walls. In such cases, workers often use ladders, planks, scaffolding and/or a combination thereof to create make-shift platforms to access these areas.
Building a scaffolding system and/or make-shift platform to access irregular spaces is generally complicated and time-consuming, and thus costly. The resulting platform is often unsafe because it may use equipment in a manner that it was not intended for, and may be unstable and lack solid anchors. Ladders may be used at angles the ladders are not intended for, and workers may have to stretch from the ladder to reach certain areas, which can be quite unsafe. Furthermore, the equipment can take up a great deal of space in an area that may be small to begin with, making it difficult to maneuver and work in the space, furthering increasing the safety hazards associated with the system. This, along with increasing pressure from insurance companies and safety inspectors to provide a safer workplace, has resulted in a need for a safe, effective and efficient system for accessing hard-to-reach areas during building projects.
The prior art teaches several scaffolding and platform systems designed for construction use. U.S. Patent Publication No. 2002/0084141 teaches a hanging scaffolding unit that hangs from the wall frame of a building under construction and is particularly suited for use adjacent the corners of a building. U.S. Patent Publication No. 2006/0180392 discloses a scaffold platform support that clamps or attaches to a support structure, such as a vertical stud. U.S. Patent Publication No. 2006/0213722 teaches a safety parapet system for securing to the walls of building structures and that can be disposed on uneven ground. U.S. Pat. No. 6,470,646 teaches a roof scaffolding system.
The prior art also teaches devices for anchoring to walls for other uses, such as U.S. Pate. No. 4,893,772 which teaches a fitting for securing a wire storage product, such as a shelf, storage bin, shoe rack or the like, between surfaces that may be at irregular angles to one another. U.S. Pat. No. 3,376,007 teaches a holding device that can be mounted to a wall and has an articulating arm for holding large display pads for presentations.
There is a need for an anchoring system that can be used to set up a platform in a variety of hard-to-reach spaces that have walls at various angles to each another. There is a further need for an anchoring system that can be secured to open framed or closed walls. There is also a need for such system to be safe, simple, quick to set up and relatively inexpensive.
In accordance with the invention, there is provided a system and a method for creating an anchoring device that attaches between two nearby surfaces that may be oriented at different angles to one another. There is also provided a system and method for creating a platform using one or more anchoring devices.
In accordance with one aspect of the invention, there is provided an anchoring device for attachment to a first and second surface comprising a first and second support base for attachment to the first and second surface, respectively; and a cross member having a first and second end for pivotable attachment to the first and second support base, the cross member being adjustable in length; wherein each end of the cross member can independently pivot about a vertical axis with respect to the support bases for allowing the anchoring device to attach to first and second surfaces that are at different angles with respect to a vertical axis.
In one embodiment, the cross member comprises at least two sections arranged in telescoping relationship to selectively vary the length of the cross member.
In another embodiment, each support base comprises a laterally extending flange for supporting one of the ends of the cross member.
In yet another embodiment, the cross member ends are pivotably attached to the laterally extending flange using a shaft or pin inserted into a bore. The bore may be located in the end of the cross member, and the shaft or pin extends vertically from the laterally extending flange. Alternatively, the bore is located in the laterally extending flange, and the shaft extends vertically from the end of the cross member. Or, the bore bore is located in the laterally extending flange and in the cross member, and the shaft is a separate member.
In certain embodiments, the first and second support bases include a plurality of holes for receiving fastening devices for fastening the first and second support bases to the first and second surfaces. The first and second support base may include a pin extending from a rear planar surface for engagement with the first and second surfaces, respectively, for holding the support bases in place on the first and second surfaces while the support bases are being fastened to the first and second surfaces.
In one embodiment, the first and second surfaces are wall studs.
In another embodiment, the anchoring device further comprises a plank having a first plank end supported by the cross member for anchoring an end of a platform. The plank end may have a lip or hook for engagement with the cross member. The plank may be adjustable in length.
In another aspect of the invention, there is provided a method for creating an anchoring device comprising the steps of a) fastening a first support base to a first surface; fastening a second support base to a second surface; b) pivotably connecting a first end of a cross member to the first support base; c) pivotably connecting the second end of the cross member to the second support base; and d) adjusting the length of the cross member to fit the anchoring device between the first and second surfaces.
The method may further comprise in steps a) and b), tacking the first and second support base to the first and second surface, respectively, using a pin connected to the first and second support base to hold the first and second support base in place with respect to the first and second surface during fastening.
In one embodiment, the method further comprises the steps of e) engaging a first end of a plank with the cross member for supporting the plank end; and f) anchoring a second end of the plank to a second anchoring device or support surface to create a platform.
In another embodiment, the method further comprises the steps of f) repeating steps a) to e) to create a second anchoring device; g) engaging a first end of a plank with the cross member of the first anchoring device for supporting the plank first end; h) adjusting the length of the plank so that a second end of the plank reaches the cross member of the second anchoring device; and i) engaging the second end of the plank with the cross member of the second anchoring device to create a platform supported by the first and second anchoring device.
Various objects, features and advantages of the invention will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of various embodiments of the invention. Similar reference numerals indicate similar components.
Various aspects of the invention will now be described with reference to the figures. For the purposes of illustration, components depicted in the figures are not necessarily drawn to scale. Instead, emphasis is placed on highlighting the various contributions of the components to the functionality of various aspects of the invention. A number of possible alternative features are introduced during the course of this description. It is to be understood that, according to the knowledge and judgment of persons skilled in the art, such alternative features may be substituted in various combinations to arrive at different embodiments of the present invention.
Anchoring Device
Referring to
Cross Member
The cross member 40 is comprised of two or more members 40c, 40d in telescopic engagement with each other such that the length of the cross member can be adjusted to accommodate various distances between the support bases 20, 30.
First and second ends 40a, 40b of the cross member comprise connecting means for pivotable connection to the support bases 20, 30 such that each end of the cross member can pivot about a vertical axis with respect to the support base it is connected to, as described in more detail below.
Support Base
Referring to
Referring to
While the body 22 of the support base 20, 30 is illustrated as a linear rectangular shaped member having a plurality of fastening holes 23 in a vertical linear line, it is to be understood that the support base can be of different shapes and the fastening means arranged in a different manner. The shape of the support base and arrangement of the fastening means may be dependent on the surface to which it is designed to attach. For example, the support base body may include extensions from either side or end of the body and/or may have fastening holes staggered about a vertical axis.
The body 22 may also include a pin 25 extending from the rear planar surface 22a, preferably having a distal end 25a that is sharp or pointed, as shown in
Pivotable Connection Attachment Means
In certain embodiments, the attachment means 24a may simply be a vertically/upwardly extending shaft or pin onto which the cross member is placed via a hole in the cross member, i.e. similar to the embodiment shown in
Any number of prongs can be used at the end of the cross member for pivotable attachment to the support base. Alternatively, the cross member end 40a is solid with a single hole or bore 40f through the end, as shown in
Other suitable attachment means may be used for connecting the cross member to the support bases, provided such attachment means allow for rotation about a vertical axis.
The attachment means for pivotably connecting the cross member to the support base allows for rotation of the cross member end about a vertical axis, as shown by the arrows in
In certain configurations and situations, such as shown in
The anchoring device can be manufactured from a variety of suitable materials, for example lightweight aluminum. The anchoring device can also be molded from high strength materials, such as super-strength polypropylene, high density polythene, Kevlar™, and other materials that would be know to those skilled in the art.
Platform
As shown in
The plank may be adjustable in length in order to configure the plank to fit the dimensions of the space the platform is assembled in.
Plank Engagement
The plank is configured to operatively engage with the anchoring device, and preferably with the cross member part of the anchoring device. Referring to
In another embodiment, shown in
Alternatively, a basic flat plank or board, or plurality of planks or boards, can simply rest on the cross member, and/or be fastened to the cross member through the use of screws, nails, clamps or other fastening means. Alternative methods of configuring the plank to engage with the anchoring device would be apparent to one skilled in the art.
A rubber surface or other high-friction surface may be attached to the anchoring device, such as for example on the upper side of the crossbar where the plank is supported to create the platform. The rubber or high-friction surface can minimize movement between the crossbar and plank.
Platform Configurations
In
The plank or board used to create a platform is not limited to rectangular shaped boards. For example,
Method for Installing the Anchoring Device and Creating a Platform
To install the anchoring device, the first support base is fastened to a first surface, and the second support base is fastened to a second surface nearby the first surface. A first end of the cross member is pivotably connected to the first support base, and a second end of the cross member is pivotably connected to the second support base. The length of the cross member is adjusted as required to fit between the first and second surfaces. These steps do not have to be done in the order given. For example, the cross member can be connected between the first and/or second support base(s) before the support bases are fastened to the support surfaces.
Preferably, the first and second surfaces are in the same horizontal plane such that the first and second support base are level with each other.
After the anchoring device is installed, a first end of a plank is engaged with the anchoring device in order to support the plank. The second end of the plank can be engaged with a second anchoring device that is installed in the same manner as the first anchoring device, or it can be supported by another surface.
Alternative Uses
The anchoring device of the invention may be used for other purposes besides creating a platform, such as supporting or hanging various materials, tools, equipment, decorations, shelving, racks, and more. For example, multiple anchoring devices can be spaced apart vertically on a surface such as a wall or inside a chimney to create a ladder without side rails. In another example, the anchoring device can be used to suspend lighting across a room, which is particularly useful in rooms with high ceilings where it is desirable to have lights lower than the ceiling (i.e. in the space between the ceiling and the floor).
Although the present invention has been described and illustrated with respect to preferred embodiments and preferred uses thereof, it is not to be so limited since modifications and changes can be made therein which are within the full, intended scope of the invention as understood by those skilled in the art.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2015/051196 | 11/17/2015 | WO | 00 |
Number | Date | Country | |
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62080915 | Nov 2014 | US |