The unconventional market is extremely competitive. The market is trending towards longer horizontal wells to increase reservoir contact. Multilateral wells offer an alternative approach to maximize reservoir contact. Multilateral wells include one or more lateral wellbores extending from a main wellbore. A lateral wellbore is a wellbore that is diverted from the main wellbore or another lateral wellbore.
The lateral wellbores are typically formed by positioning one or more deflector assemblies at desired locations in the main wellbore (e.g., an open hole section or cased hole section) with a running tool. The deflector assemblies are often laterally and rotationally fixed within the main wellbore using a wellbore anchor, and then used to create an opening in the casing.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
In the drawings and descriptions that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The drawn figures are not necessarily to scale. Certain features of the disclosure may be shown exaggerated in scale or in somewhat schematic form and some details of certain elements may not be shown in the interest of clarity and conciseness. The present disclosure may be implemented in embodiments of different forms.
Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the disclosure, and is not intended to limit the disclosure to that illustrated and described herein. It is to be fully recognized that the different teachings of the embodiments discussed herein may be employed separately or in any suitable combination to produce desired results.
Unless otherwise specified, use of the terms “connect,” “engage,” “couple,” “attach,” or any other like term describing an interaction between elements is not meant to limit the interaction to a direct interaction between the elements, and may also include an indirect interaction between the elements described. Unless otherwise specified, use of the terms “up,” “upper,” “upward,” “uphole,” “upstream,” or other like terms shall be construed as generally away from the bottom, terminal end of a well; likewise, use of the terms “down,” “lower,” “downward,” “downhole,” “downstream,” or other like terms shall be construed as generally toward the bottom, terminal end of a well, regardless of the wellbore orientation. Use of any one or more of the foregoing terms shall not be construed as denoting positions along a perfectly vertical axis. Unless otherwise specified, use of the term “subterranean formation” shall be construed as encompassing both areas below exposed earth and areas below earth covered by water, such as ocean or fresh water.
The present disclosure is based, at least in part, on a relaxation mechanism used in an anchoring subassembly of a whipstock assembly. For example, a relaxation mechanism according to the present disclosure may be used in high angle (e.g., currently greater than 45 degrees, if not greater than 50 degrees, if not greater than 60 degrees, if not 65 degrees or greater) latch assemblies, which will typically have a high un-latch load. The relaxation mechanism, according to one or more embodiments, may include: 1) an ability to shear and relax a spring member so that the anchoring subassembly (e.g., and whipstock assembly) can be pulled out if stuck in a latch coupling; 2) trip saving for replacing the emergency release mechanism above the anchoring subassembly; and 3) accurately predicting and adjusting the pulling load.
A high pull load anchoring subassembly may be used on the bottom of a whipstock assembly, as discussed above. The system may be first run-in-hole with a running tool, and then the isolation elements of the anchoring subassembly may be set, and thereafter a washover (or other contingency release) may be used to pull out the system from the latch coupling.
In at least one embodiment, an uphole portion of the whipstock element of the whipstock assembly has a shear bolt connecting to a milling system, and a downhole portion of the whipstock element of the whipstock assembly is coupled to the anchoring subassembly, for example including an orienting receptacle section, a sealing section, and a latching element section (e.g., which could include the relaxation mechanism according to one embodiment of the disclosure). In at least one embodiment, a downhole portion of the whipstock element couples with a collet profile in the orienting receptacle section of the anchoring subassembly. The anchoring subassembly latches and releases with a shear-to-set and shear-to-release mechanism. A middle section of the anchoring subassembly includes the sealing section with a shear-to-set and pull-to-relax of the isolation elements of the sealing section.
In at least one embodiment, since the whipstock assembly includes a series of shear mechanisms, the un-latch load would typically need to be higher than all the other shear mechanism ratings above them, so that the whipstock assembly will not be accidently pulled out during other shearing operations. If the un-latch load is not high enough to hold in the latch coupling in the wellbore casing, the whipstock assembly might be pulled out with the isolation elements (e.g., of the sealing section) expanded in the wellbore casing, which could cause swabbing. To accommodate this, a high degree latching element section was designed to have higher un-latch load.
However, while high un-latch loads address the previously discussed problems, based on previous field issue, the whipstock assembly (e.g., including the latching element section) might be stuck in the latch coupling of the wellbore casing. For example, cement and debris may surround the latching element section, which may more than double the un-latch load. Based upon the foregoing, the present disclosure has designed a latching element section having high pulling load, but one that also can be relaxed to let the latching elements (e.g., latch segments) collapse a little so that the whipstock assembly with the anchoring subassembly and latch element section can be pulled out when stuck.
Furthermore, for the sealing section of the anchoring subassembly, when run in smaller ID casing, the setting load necessary is much lower for the isolation elements to hold pressure, and the shear to relax load would be lower too. If the anchoring subassembly is run in larger casing ID, the setting load would be much higher, and the shear to relax load would be higher too. Moreover, for higher temperature, the setting load necessary is much lower for the isolation elements to hold pressure, whereas for lower temperature, the setting load necessary is much higher for the isolation elements to hold pressure. Thus, the setting and release load for the sealing section of the anchoring subassembly can be from lower to higher for different operation conditions. Also, the latching element section of the anchoring subassembly can be designed with much higher un-latch load (e.g., working for all the conditions described above), and the relaxation mechanism would provide the opportunity to adjust an un-latch load for each different operation conditions, as needed.
As shown, a main wellbore 150 has been drilled through the various earth strata, including the subterranean formation 110. The term “main” wellbore is used herein to designate a wellbore from which another wellbore is drilled. It is to be noted, however, that a main wellbore 150 does not necessarily extend directly to the earth's surface, but could instead be a branch of yet another wellbore. A casing string 160 may be at least partially cemented within the main wellbore 150. The term “casing” is used herein to designate a tubular string used to line a wellbore. Casing may actually be of the type known to those skilled in the art as a “liner” and may be made of any material, such as steel or composite material and may be segmented or continuous, such as coiled tubing. The term “lateral” wellbore is used herein to designate a wellbore that is drilled outwardly from its intersection with another wellbore, such as a main wellbore. Moreover, a lateral wellbore may have another lateral wellbore drilled outwardly therefrom.
In the embodiment of
The whipstock assembly 170, in at least one embodiment, includes a whipstock element section 175, as well as an anchoring/sealing subassembly 180 coupled to a downhole end thereof. The anchoring/sealing subassembly 180, in one or more embodiments, includes an orienting receptacle section 182, a sealing section 184, and a latching element section 186. In at least one embodiment, the latching element section 186 axially, and optionally rotationally, fixes the whipstock assembly 170 within the casing string 160. The sealing section 184, in at least one embodiment, seals (e.g., provides a pressure tight seal to) an annulus between the whipstock assembly 170 and the casing string 160. The orienting receptacle section 182, in one or more embodiments, along with a collet and one or more orienting keys, may be used to land and positioned a guided milling assembly and/or the whipstock element section 175 within the casing string 160.
The elements of the whipstock assembly 170 may be positioned within the main wellbore 150 in one or more separate steps. For example, in at least one embodiment, the anchoring sub assembly 180, including the orienting receptacle section 182, sealing section 184 and the latching element section 186 are run in hole first, and then set within the casing string 160. Thereafter, the sealing section 184 may be pressure tested. Thereafter, the whipstock element section 175 may be run in hole and coupled to the anchoring/sealing subassembly 180, for example using the orienting receptacle section 182. What may result is the whipstock assembly 170 illustrated in
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In at least one embodiment, a spring member 450 and a ramp member 455 are positioned in a space between the energizer sub 430 and the latch housing 440. Accordingly, when the connector sub 420 slides downhole, thus sliding the energizer sub 430 downhole, a shoulder in the energizer sub 430 compresses the spring member 450, which in turn moves the ramp member 455 downhole. As an angle surface of the ramp member 455 is engaged with the one or more latching features 445 (e.g., an angled surface of the one or more latching features 445), the compression of the spring member 450 and downward movement of the ramp member 455 move the one or more latching features 445 from their radially retracted state (e.g., as shown in
As indicated above, an angle (0) of the one or more latching features 445, which engages with the latch coupling in the casing, may be high in certain embodiments, thus setting up a situation where it is difficult to release the one or more latching features 445 from their radially expanded state so the anchoring subassembly 400 (and thus the latching element section 410) may be pulled out of hole. To accommodate this issue, the anchoring subassembly 400 may include a relaxation mechanism 460. The relaxation mechanism 460, in one or more embodiments, includes a shear feature 465 shearingly engaged between the connector sub 420 and an external retainer 490 (e.g., external retainer nut). In turn, the external retainer 490 is axially fixed to a latch sub 495, which in turn is axially fixed to the latch housing 440.
The relaxation mechanism 460, in at least one embodiment, further includes an internal retainer 470 (e.g., internal retainer nut threadingly coupled to the connector sub 420). The internal retainer 470, in one or more embodiments, creates a relaxation space 475. This relaxation space 475, in one or more embodiments, creates a distance that the spring member 450 may relax upon the shear feature 465 shearing. Accordingly, upon the shear feature 465 shearing the ramp member 455 is allowed to relax this same distance, thereby allowing the one or more latching features 445 to radially retract a related (e.g., but not always exactly equal) amount. In one or more embodiments, a relaxation spring 480 may be positioned in the relaxation space 475.
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The anchoring subassembly 800 is run-in-hole, for example in the state shown in
With the anchoring subassembly 800 run-in-hole to the proper depth, the one or more latching features 445 of the latching element section 410 may be set (e.g., as shown in
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As the connector sub 420 moves upwards, the spring member 450 (e.g., which is in compression) is allowed to push the latch sub 430 upwards. As the latch sub 430 moves upwards, the ramp member 455 is allowed to relax a bit, which allows the one or more latching features 445 to move toward their radially retracted state (e.g., with a much smaller pulling force). In at least one embodiment, the relaxation gap 475 should be controlled to a value such that the one or more latching features 445 will not fully collapse and fall into the wellbore while pulling the anchoring subassembly 800 out of the wellbore.
The relaxation mechanism 460, in one or more embodiments, is a contingency mechanism that is helpful in the case that the one or more latching features 445 get stuck, for example due to cement. In the case of normal operation, the shear feature 465 of the relaxation mechanism 460 will remain intact during un-latch and pull out, and thus can be re-used for subsequent runs. However, the relaxation mechanism is extremely helpful to have so that even in the case that the anchoring subassembly 800 gets initially stuck in hole, no additional trips are added to address the stuck anchoring subassembly 800 (e.g., additional fishing runs, etc.), which is a significant time and cost savings.
Aspects disclosed herein include:
Aspects A, B, and C may have one or more of the following additional elements in combination: Element 1: wherein the relaxation mechanism includes a shear feature shearingly engaged between the connector sub and an external retainer. Element 2: wherein the external retainer is an external retainer nut. Element 3: wherein the external retainer is axially fixed to a latch sub, the latch sub being axially fixed to the latch housing. Element 4: further including an internal retainer located in a space between the connector sub and the latch sub. Element 5: wherein the internal retainer is a threaded internal retainer, the threaded internal retainer threadingly engaged with the connector sub. Element 6: further including a relaxation space positioned between the internal retainer and the external retainer, the relaxation space defining a distance the spring member may relax upon shearing of the shear feature. Element 7: further including a relaxation spring located in the relaxation space. Element 8: wherein the one or more latching features include a latch angle (θ) of greater than 45 degrees. Element 9: wherein the one or more latching features include a latch angle (θ) of greater than 60 degrees.
Those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/419,516, filed on Oct. 26, 2022, entitled “ANCHORING SUBASSEMBLY INCLUDING A RELAXATION MECHANISM,” commonly assigned with this application and incorporated herein by reference in its entirety.
Number | Date | Country | |
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63419516 | Oct 2022 | US |