Angled cargo discharge gate

Information

  • Patent Grant
  • 6745701
  • Patent Number
    6,745,701
  • Date Filed
    Wednesday, August 21, 2002
    22 years ago
  • Date Issued
    Tuesday, June 8, 2004
    20 years ago
Abstract
A basket gate mechanism, including two opposed gate segments supported at its ends by pairs of different length arms interconnected by a mechanism to coordinate the movement of the segments which are opened and closed by a double acting hydraulic cylinder simplifying the opening and closing of the gate; a linkage device to support the gates minimizing torsional stress resulting from the gate being angled, and a pair of shear plates to control the level of the solids discharged onto the conveyor.
Description




This invention relates to a bin, hopper or ship's cargo hold discharge gate used in controlling the flow of a particulate material out of the bottom of the bin, hopper, or cargo hold.




The cargo spaces of ships adapted to convey particulate solids in bulk, generally known as bulk carriers, generally comprise a series of cargo holds which are in many ways similar to bulk bins or hoppers used in other applications to contain similar particulate solids. In this context, by “particulate solids” is meant any particulate solid material which is normally conveyed in bulk, in high volume; typical examples are crushed coal, many mineral ores including powdered sulphur, crushed rock, salt, fertilisers, saltpetre and various types of grain. These materials are well adapted to being moved about by continuous feed machinery, typically including the use of continuous belt conveyors, bucket elevators, and the like. These materials also vary in size and bulk density from wheat, which is relatively small and of low bulk density, to minerals which can be about 20 cm or more in diameter and have a relatively high bulk density.




Although a relatively small bin, or hopper, for example as used in a truck or rail car, fitted with a gate mechanism can be emptied from the bottom relatively easily, emptying a relatively large space, such as the sections of a bulk storage facility or the holds of a bulk carrier ship, poses additional problems. In a so-called “self unloading” bulk carrier, the discharge gate system is located in the bottom of each hold, which serves both to close the bottom of the hold, and, when opened, to allow transfer of the hold contents onto a first conveyor means located in a tunnel under the cargo holds. The conveyor moves the received solids along the tunnel, beneath the holds, to an elevator means which is generally at one end of the bulk cargo space, for example in the hull forecastle. The elevator moves the particulate solids essentially vertically, to a point from which they can be discharged from the ship, generally carried by a second conveyor means. In some self unloading bulk carriers each cargo hold can include two or three gate systems, together with the required tunnels and conveyers. Similar underfloor installations are used in bulk storage facilities.




In many self unloading bulk carriers the discharge gate system in each hold comprises a row of centre opening gates, so-called “basket gates”, generally located so that the central axis of opening is along the length of the conveyor beneath the gate. The bottom of the hold is tapered downwardly to the row of gates to facilitate solids flow. The length of the gate opening can be from 1 meter to 10 meters, with most gates being in the range of from about 2 meters to 7 meters. The width of the aperture when the gate is open can also be up to 2 meters.




Each basket gate mechanism typically includes two opposed gate segments, and a hydraulic cylinder system to move the segments to open and to close the gate aperture; it is also possible to use linear electrically powered actuators or pneumatic cylinders instead of hydraulic devices. A feature common to all so-called basket gates currently in use is that the gate segments move together and provide equal opening about the centre line of the gate opening; this is usually ensured by linking the segments together by a coordination mechanism. Several coordination mechanisms have been described, including lever systems (see e.g. Ward, U.S. Pat. No. 2,284,781; Leonardi et al., U.S. Pat. No. 4,844,292; Gloucester R.C and W. Co., GB 2 081 198; Elder et al., WO 99/46187; Lorgard, WO 94/04444; and Dominium Magnesium Ltd, GB 1,175,179) hydraulic and pneumatic systems (see e.g. Suykens, U.S. Pat. No. 3,704,797; Hartmann Manuf. Co, GB 1,196,531; and Allis-Chalmers, GB 1,538,183) and gear systems (see e.g. Elder, WO 99/46187). The gate segments have to be substantial structures, as they have to support the load imposed by the cargo when closed, which also means that significant force can be required to move the gate segments.




Although gate openings have increased in length and width, the construction of the basket gate has hardly changed. Each box-like elongate gate segment is mounted between frames which support the top ends of the links carrying the gate segments, the mechanisms used to coordinate gate segment movement, and the hydraulic cylinders used to move them; other than at the ends of a row of basket gates, each frame generally supports the ends of two adjacent gates. The frames and mechanisms between each gate are supported by structures in the bottom of each cargo hold, and are protected by a covering structure, known as a hog back. In the known basket gate, the hydraulic system is arranged to act onto either the coordination mechanism, the ends of the gate segments directly, or at more or less the midpoint of the gate segments, with the result that for each gate at least two, and often four, hydraulic cylinders are required, which both increases first cost and hydraulic installation complexity (especially if a remote control system is used), and requires significant maintenance. Additionally, in the known basket gate systems, the conveyor placed below the gate to receive discharged solids operates at only one preset constant speed. It then follows that the only practical way to control the rate at which particulate solid material is discharged from a selected hold is to control carefully the width of the gate opening, either by separate local manipulation of each gate, or by remote control. In a bulk carrier this requires either an operative to work in an inhospitable and relatively inaccessible space, or a sophisticated control system operating a complex hydraulic system to move the gate segments. Although the control system can usually be located in a reasonably protected space, the hydraulic system is located in the tunnel under the holds, with the consequence that the hydraulic system is located in an aggressive environment and at a location in which maintenance is not easy. Similar problems arise in the construction and operation of gate discharge systems used in sub-floor locations in bulk storage facilities.




A need therefore exists for a simpler, less complex, and more compact basket gate discharge system, which will occupy a smaller space, which provides a measure of discharge rate control, and which does not require a complex hydraulic system. Such a mechanism will have applicability more generally in bulk holding bins, silos, hoppers and rail cars, and more particularly in bulk storage facilities and bulk cargo carriers.




SUMMARY OF THE INVENTION




This invention seeks to provide such a mechanism. In the basket gate according to this invention, the hydraulic system is simplified, and constructed to locate the gate in only three positions: closed, open to an operating position to discharge solids, and fully open to a clean-out position; double acting hydraulic cylinders attached between the gate ends are used to move the gate segments. The movement of the gate segments is preferably coordinated by a gear system, which can be small and compact. Additionally, the longitudinal axis of the gate is located at a small angle relative to the plane defined by the conveyor belt beneath the gate, so that the downstream end of both the gate opening and the hold opening is somewhat wider than the upstream end. In order to compensate for this angle, the mechanisms at each end of the gate which support and coordinate movement of the gate segments provide for differential movement of the gate ends so that torsional twisting of the gate segments is substantially avoided. As a further flow control measure, the downstream ends of each of the gate segments are provided with overlapping shear plates, which define the maximum depth of particulate solid which can be deposited onto the conveyor beneath the gate. The overall space requirements for the basket gate are diminished, since the supporting frames and the hog back needed to protect them are smaller, and the gate structure as a whole is significantly simplified.




In an installation designed and used for only one product, the operating position of the gate segments is chosen to provide a suitable particulate solid flow rate. In order to control the discharge rate for an installation used for several products, the conveyor control system is modified to allow the linear speed of the conveyor to be varied.




Thus in its broadest embodiment this invention seeks to provide an angled discharge gate mechanism, for use in conjunction with a hopper having at least one bottom opening, the bottom opening having an upstream end and a downstream end, through which particulate solid material discharges onto a conveyor located beneath the opening and extending along the longitudinal axis of the opening, the conveyor moving in a downstream direction, the gate mechanism including a pair of gate segments supported at their ends by linkages attached at first ends to a supporting structure and at second ends to the gate segments, which linkages also include gate segment movement coordination means, and a hydraulic system constructed and arranged to move the gate segments to provide a discharge aperture, where the hydraulic system is constructed and arranged to locate the gate segments in a position chosen from the group consisting of fully closed, operating, and clean out the longitudinal axis of the gate is located at an angle of from about 0.5° to about 5° relative to the plane defined by the conveyor, the hopper bottom opening is located at the same angle of from about 0.5° to about 5° relative to the plane defined by the conveyor, the hopper bottom opening is trapezoidal in shape, with its wider end at the downstream end of the gate furthest from the plane defined by the conveyor, the gate discharge aperture provided between the gate segments in either the operating position or the clean out position is trapezoidal in shape, with its wider end furthest from the plane defined by the conveyor and the linkages both supporting the gate segments and coordinating the movement of the gate segments provide differential movement of the gate segment ends without imposing significant torsional stress on the gate segments.




Preferably, the gate also includes two shear plates, each attached to the downstream end of each gate segment and which overlaps with the shear plate at the downstream end of the other gate segment at all three positions for the gate segments, and which control the maximum height of particulate solid material deposited onto the moving conveyor. More preferably, the distance between the bottom edge of the shear plates and the conveyor belt is sufficient to allow the particulate solid deposited onto the conveyor to adopt its normal repose angle. Additionally, the gate also includes sealing plates attached to the upstream ends of each of the gate segments.




Preferably, the conveyor is provided with a variable speed drive means, and a drive means speed controller.




Preferably, in a sequence of discharge gates, the gate longitudinal axes are all inclined at the same angle, and the upstream ends of the gates are all substantially the same distance from the plane defined by the conveyor.




Preferably, the width of the gate opening provided when the gate segments are moved to the operating position is at least 1.5 times the average particle size of a particulate solid material contained in the hopper.




Preferably, the gate supporting linkages, coordinating means and supporting structures having a first frame means adjacent a first end of the gate aperture and a second frame means adjacent a second end of the gate aperture. A pair of first linkage means including pairs of linkage arms, the arms in each pair being rotatably attached at one end to the first frame means, and at the other end to spaced apart locations at each first end of the gate segments, and a pair of second linkage means including pairs of linkage arms, the arms in each pair being rotatably attached at one end to the second frame means, and at the other end to spaced apart locations at each second end of the gate segments are also included. Furthermore, the gate supporting linkages, the coordinating means and the supporting structures include a first gear means attached to the first linkage means in cooperating relationship between each pair of first linkage means, a second gear means attached to the second linkage means in cooperating relationship between each pair of second linkage means, a first gate segment actuating means connected between each first end of the gate segments, and a second gate segment actuating means connected between each second end of the gate segments. The direction of travel of the conveyor is from the first ends of the gate segments toward the second ends of the gate segments and the linkage arms in the first linkage means are each shorter than the linkage arms at the same positions in the second linkage means by an amount sufficient to minimise any torsional stress placed on the gate segments when the gate is moved between its closed, operating, and clean out positions.




Preferably, the gear means is located between one arm of a pair of arms attached to first gate segment, and the adjacent arm of a second pair of arms attached to the second gate segment. More preferably, the gear means comprises a first gear segment incorporated in one arm of a pair of arms attached to first gate segment; a first rotatable gear meshed with the first segment; a second rotatable gear meshed with the first gear; and a second gear segment attached to the adjacent arm of a second pair of arms meshed with the second gear.




Preferably, within each pair of arms, the arms are of differing length so that the gate segments slope downwardly toward the conveyor when the gate is opened.




Alternatively, the gate supporting linkages, coordinating means and supporting structures having first frame means adjacent a first end of the gate aperture and a second frame means adjacent a second end of the gate aperture. A first pair of support plate means including a first member each being attached at one end to each first end of the gate segments and rotatably at the other end to spaced part locations on the first frame means and a second pair of support plate means including a second member each being attached at one end to each second end of the gate segments and rotatably at the other end to spaced part locations on the second frame mean are also included. Furthermore, the gate supporting linkages, the coordinating means and the supporting structures include at least one gate segment movement coordinating means comprising a first link, a second link and a third joining link, each of which links has a first end and a second end and a support shaft. The first end of the first link is rotatably attached to the first member of the first pair of support plate means, the second end of the first link is rotatably attached to the first end of the third joining link, the second end of the third joining link is rotatably to the first end of the second link, the second end of the second link is rotatably attached to a second member of the second pair of support plate means, the first and second links are of substantially the same length and the third joining link is slidably attached to the shaft by a sliding engagement means constructed and arranged to maintain the third joining linkage substantially perpendicular to the shaft.




Preferably, the first and second links are the same length, and are longer than the third link. More preferably, the first and second links are the same length, and are both about twice as long as the third joining link.




Preferably, the shaft is round and the sliding engagement means comprises a tubular sleeve.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a partly sectioned side elevation of a part of the hold of a bulk carrier including two angled gates, one closed and the other opened to the operating position;





FIG. 2

shows a plan view of the closed gate in

FIG. 1

;





FIG. 3

shows a plan view of the opened gate in

FIG. 1

;





FIGS. 4 and 5

show partly sectioned views on lines IV and V respectively of the closed gate in

FIG. 1

;





FIGS. 6 and 7

show partly sectioned views on lines VI and VII respectively of the open gate in

FIG. 1

;





FIG. 8

shows a plan view of the gate of

FIG. 1

opened to the clean out position;





FIGS. 9 and 10

show partly sectioned views corresponding to

FIGS. 6 and 7

with the gate moved to the clean out position;





FIGS. 11

,


12


,


13


,


14


,


15


and


16


show an alternative gate suspension mechanism in each of the closed, operating and clean out positions; and





FIG. 17

shows a cross section of

FIG. 14

on line XVII.











For clarity, a portion of the particulate solids in the hopper is shown only in

FIG. 1

; as is explained in more detail below, in

FIGS. 8

,


9


and


10


the hopper is largely empty of particulate solid material.




Referring first to

FIG. 1

, the lower part of a typical bulk carrier cargo space


10


is shown. The cargo space is contained within a hull


11


which is divided into cargo holds


12


, of which a section including two gates


13


and


14


is shown. The number of gates used in each hold depends on the overall size of the ship. In the tunnel


15


below the holds is located a conveyor


16


, which transports the particulate material carried as a bulk cargo along the length of the holds. The conveyor


16


is supported by sets of rollers


17


,


18


,


19


which give the conveyor a trough-like shape (see also FIG.


5


). The holds of such a bulk carrier may include one tunnel


15


and conveyor


16


, or more than one. The sequence of basket gates


13


,


14


is located above the conveyor, with their longitudinal axes more or less above the centre line of the conveyor


16


. The gate operating mechanisms are protected by hog backs


20


. As shown, the conveyor moves in the direction of the arrow A, from the upstream end


21


of gate


13


toward and past the downstream end


22


of gate


14


.




The two gates


13


,


14


are similarly constructed. Inside each hog back


20


a frame


23


supports the top ends of the linkages shown generally at


24


; the bottom ends of these linkages are attached to the gate segments. The linkages are described in more detail below with reference to

FIGS. 4 and 5

. The gate is opened and closed by paired hydraulic cylinders


25


. These pairs of double acting cylinders are set up so that the gate segments can be located in only three positions:




with both cylinders retracted, the gate is closed;




with one cylinder extended, the gate is open to the operating position; and




with both cylinders extended, the gate is open to the clean out position.




Double acting paired cylinders of this general type are well known. The cylinders are mounted between cooperating lugs


26


,


27


which are attached to the ends of the gate segments (see FIG.


12


).




The gates are not located with the bottom opening parallel to the plane defined by the conveyor


16


. Taking gate


13


as exemplary, its upstream end


21


is closer to the plane of the conveyor than its downstream end


28


; similarly for gate


14


the upstream end


29


is closer to the conveyor than the downstream end


24


. The frames


23


are constructed to provide this angle. The angle between the gate and the conveyor is not large. The angle will generally be in the range of from about 0.5° to about 5°, and for most applications will be from about 2° to about 4°.




As shown in

FIG. 1

, both of gates


13


,


14


are at the same angle to the conveyor


16


; this is the preferred arrangement for a sequence of gates.




Some of the consequences of the gate angle are shown in

FIGS. 2 and 3

.





FIG. 2

shows in plan gate


14


in the closed position. The two gate segments


30


,


31


close the opening between the hopper discharge plates


32


and


33


, and the end plates


34


,


35


, each of which from part of a hog back


20


(see also FIG.


1


). Although the two gate segments meet on the longitudinal axis


36


, the hopper discharge opening defined by the edges of the plates


32


,


33


,


34


and


35


is trapezoidal in shape, as well as being angled relative to the conveyor


16


. This shape is located with its wider end at plate


35


at the downstream end of the opening.





FIG. 3

shows in plan gate


14


in the operating position. The opening thus provided between the two gate segments


30


and


31


within the overall hopper opening defined by the plates


32


,


33


,


34


and


35


is also trapezoidal, and also has its wider end at the downstream end of the gate.




In

FIGS. 4 and 5

a modified typical known basket gate mechanism is shown in the closed position; for clarity much of the supporting steel framing


23


and the hog back


20


is omitted. The basket gate is supported by the framing shown generally at


40


. Each gate segment


30


,


31


—shown closed in FIGS.


4


and


5


—is supported at each end by two pairs of unequal length arms. The pairs of arms


41


A,


42


A, and


43


A,


44


A are each attached to the upstream ends


30


A and


31


A of the gate segments (FIG.


4


), and the pairs of arms


41


B,


42


B, and


43


B,


44


B are each attached to the downstream ends


30


B and


31


B of the gate segments (FIG.


5


). Within each pair of arms the outer arms are shorter than the inner arms, so that when closed the gate segments are more or less horizontal, and when open are angled downwardly so as not to obstruct solids flow, and to direct the solids flow onto the conveyor


16


. The inner arms


42


A,


43


A,


42


B and


43


B include integral gear segments which are meshed together by the gears


45


, thus insuring that the gate segments move together.




Comparison of

FIGS. 4 and 5

also shows that in addition to the length differences within each pair of arms, the arms in the A set are also of a different length to the corresponding arms in the B set. Due to this difference, although the hydraulic cylinders all move the same distance, the upstream and downstream ends of the gate segments move through different distances, thus providing the trapezoidal shaped operating opening shown in FIG.


3


. This difference can be seen more clearly by comparing

FIGS. 6 and 7

which show the same gate in the operating position. The gap at X between the downstream ends


30


A and


31


A is wider than the gap at Y between upstream ends


30


B and


31


B.




Similarly, when the gate is opened to the clean out position the gap is wider at the downstream end: the distance V in

FIG. 9

is greater than the distance W in FIG.


10


.




In

FIGS. 8

,


9


and


10


the same gate is shown in the clean out position;

FIG. 8

is a plan view, and

FIGS. 9 and 10

correspond to

FIGS. 4 and 5

respectively. In this position, the two gate segments


30


,


31


are fully retracted to provide an opening of substantially the same size as the hopper discharge opening. As can be seen in

FIGS. 9 and 10

, due to the different arms lengths used at each end of the gate segments, the segments are now angled so that the gate surfaces


46


,


47


are downwardly angled to be more or less parallel with the slope of the hopper plates


32


and


33


. This gate position is used when the hopper is more or less empty, to ensure discharge of any remaining material.





FIGS. 9 and 10

also show two further features of the angled discharge gate of this invention.




In

FIG. 9

(and also in FIGS.


5


and


7


), two shear plates


48


and


49


can be seen, at the downstream ends of gate segments


30


and


31


respectively. Inspection of

FIGS. 5

,


7


and


10


, which all show the same end of a gate, shows that at all positions of the gate the ends of the shear plates overlap. As can be seen in

FIG. 1

, the shear plates serve to control the overall height of particulate solid deposited onto the conveyor


16


. Due to the abrasive wear of the shear plates by the particulate solids, these should be provided with a hardened bottom edge, or preferably with a nose plate including ceramic wear surfaces fabricated from a wear resistant material such as a ceramic, titanium carbide or the like.




In

FIG. 10

(and also in FIGS.


4


and


6


), two control plates


50


and


51


can be seen, at the upstream ends of gate segments


30


and


31


respectively. These plates serve to ensure that the upstream end of the gate is sealed when the gate is closed (FIG.


4


), and to limit to some degree the quantity of particulate solid that can spill in the upstream direction when the gate is in the operating position (see also FIG.


1


).




In

FIGS. 11-17

a simpler gate suspension system is shown in each of the closed, operating and clean out positions. In

FIGS. 11-16

, the construction of the basket gate is the same as is shown in

FIGS. 1-10

and will not be discussed further.

FIGS. 11

,


12


and


13


show the mechanism used at the non-shearing end of the basket gate and correlate with the mechanisms at the upstream end


21


of the gate


13


shown in FIG.


1


.

FIGS. 14

,


15


and


16


show the mechanism at the downstream end of the gate


13


and correlate with the mechanism shown at the downstream end


24


of the gate shown in FIG.


1


.




Referring first to

FIGS. 11

,


12


and


13


the non-shearing end of the gate is shown in the closed position, the operating position and the clean out position in

FIGS. 11

,


12


and


13


respectively. At their upstream, non-shearing, ends


30


B and


31


B the two basket gate segments are each provided with a suspension plate


50


A,


50


B (see also FIG.


17


). The suspension plates


50


A,


50


B are each journalled onto pins


51


A and


51


B which, in their turn, are supported by suitable framing within the hog back, as at


52


in FIG.


17


. This suspension allows the upstream ends


30


B and


31


B of the gate segments to rotate though and arc as the gate is moved from the closed position (

FIG. 11

) to the operating position (

FIG. 12

) and thence to the clean out position (FIG.


13


). Movement of the gate segments between these three positions is controlled by a double acting hydraulic cylinder


53


which is connected to the gate segments by suitable pins as at


54


A and


54


B. The cylinder is also set up so that it can only locates the basket gate segments in one of the three required positions.




A different mechanism is used at the shearing end of the basket gate, which is shown in

FIGS. 14

,


15


and


16


in the closed, operating and clean out positions respectively. The two ends


30


A and


31


A again carry support plates


57


A,


57


B which are journalled onto pins


54


A and


45


B: this construction is the same as that at the other end of the gate. Similarly, movement of the gate segments is controlled by double acting hydraulic cylinders


55


attached to the gate segments as at


56


A and


56


B; a similar arrangement is provided at the other end of the basket gate.




In order to coordinate the movement of the two halves of the basket gate a coordinating linkage is provided between the gate segments. As shown, this is located at the shearing end of the gate, and is shown in

FIG. 16

; if desired two coordinating linkages can be provided, one at each end of the gate segments. The linkage comprises a first link


58


, second link


59


and third joining link


60


; one end of each of the first and second links


58


,


59


is rotatably attached to an end of the third joining link


60


by suitable pin joints as at


61


and


62


. The first and third links


58


,


59


are also rotatably attached to the support plates


57


A,


57


B, again by suitable pin joints as at


63


A,


63


B. In order to minimise torsional stress on the gate segments the first and second links are substantially the same length, and are longer than the third link: as shown, the first and second links are about twice as long as the third link. The third link


60


is constructed so that at its mid-point


65


it is attached by a slidable engagement means onto the shaft


66


so that it can move in a more or less vertical direction on shaft


66


. The sliding engagement means also maintains the third link in a more or less horizontal position so that the third joining linkage is substantially perpendicular to the shaft


66


. Several suitable mechanisms are known for this purpose. In a typical construction the shaft


66


is round and the link


60


is provided with a suitable length tubular sleeve; a pin and slot arrangement could also be used.




In the preceding description, the hold of a bulk carrier cargo ship is taken as the example. The angled bulk discharge gate of this invention is also applicable in other installations, such as bulk cargo transhipment or storage facilities, hopper cars, and silos in which a bulk particulate material is retrieved from a bulk storage space.



Claims
  • 1. An angled discharge gate mechanism for use in conjunction with a hopper having at least one bottom opening, the bottom opening having an upstream end and a downstream end, through which particulate solid material discharges onto a conveyor located beneath the opening and extending along the longitudinal axis of the opening, the conveyor moving in a downstream direction, the gate mechanism including a pair of gate segments supported at their ends by linkages attached at first ends to a supporting structure and at second ends to the gate segments, which linkages also include gate segment movement coordination means, and a hydraulic system constructed and arranged to move the gate segments to provide a discharge aperture, wherein:(a) the hydraulic system is constructed and arranged to locate the gate segments in a position chosen from the group consisting of fully closed, operating, and clean out; (b) the longitudinal axis of the gate, is located at an angle of from about 0.5° to about 5° relative to the plane defined by the conveyor; c) the hopper bottom opening is located at the same angle of from about 0.5° to about 5° relative to the plane defined by the conveyor; (d) the hopper bottom opening is trapezoidal in shape, with its wider end at the downstream end of the gate furthest from the plane defined by the conveyor; e) the gate discharge aperture provided between the gate segments in either the operating position or the clean out position is trapezoidal in shape, with its wider end furthest from the plane defined by the conveyor; and (f) the linkages both supporting the gate segments and coordinating the movement of the gate segments provide differential movement of the gate segment ends without imposing significant torsional stress on the gate segments.
  • 2. An angled discharge gate mechanism according to claim 1 further including two shear plates, each attached to the downstream end of each gate segment and which overlaps with the shear plate at the downstream end of the other gate segment at all three positions for the gate segments, and which control the maximum height of particulate solid material deposited onto the moving conveyor.
  • 3. An angled discharge gate mechanism according to claim 2 wherein the distance between the bottom edge of the shear plates and the conveyor belt is sufficient to allow the particulate solid deposited onto the conveyor to adopt its normal repose angle.
  • 4. An angled discharge gate mechanism according to Claim 2 further including sealing plates attached to the upstream ends of each of the gate segments.
  • 5. An angled discharge gate mechanism according to Claim 1 further including a conveyor variable speed drive means, and a drive means speed controller.
  • 6. An angled discharge gate mechanism according to claim 1 wherein, in a sequence of discharge gates, the gate longitudinal axes are all inclined at the same angle, and the upstream ends of the gates are all substantially the same distance from the plane defined by the conveyor.
  • 7. An angled discharge gate mechanism according to claim 1 wherein the width of the gate opening provided when the gate segments are moved to the operating position is at least 1.5 times the average particle size of a particulate Solid material contained in the hopper.
  • 8. An angled discharge gate mechanism according to claim 1 wherein the gate supporting linkages and supporting structures comprise in combination:a first frame means adjacent a first end of the gate aperture; a second frame means adjacent a second end of the gate aperture; a pair of first linkage means including pairs of linkage arms, the arms in each pair being rotatably attached at one end to the first frame means, and at the other end to spaced apart locations at each first end of the gate segments; a pair of second linkage means including pairs of linkage arms, the arms in each pair being rotatably attached at one end to the second frame means, and at the other end to spaced apart locations at each second end of the gate segments; a first gear means attached to the first linkage means in cooperating relationship between each pair of first linkage means; a second gear means attached to the second linkage means in cooperating relationship between each pair of second linkage means; a first gate segment actuating means connected between each first end of the gate segments; and a second gate segment actuating means connected between each second end of the gate segments; wherein:(i) the direction of travel of the conveyor is from the first ends of the gate segments toward the second ends of the gate segments; and (ii) the linkage arms in the first linkage means are each shorter than the linkage arms at the same positions in the second linkage means by an amount sufficient to minimise any torsional stress placed on the gate segments when the gate is moved between its closed, open, and clean out positions.
  • 9. An angled discharge gate mechanism according to claim 8 wherein the gear means is located between one of the arms of the pair of arms attached to first gate segment, and the adjacent arm of a second pair of arms attached to the second gate segment.
  • 10. An angled discharge gate mechanism according to claim 8 wherein the gear means comprises a first gear segment incorporated in one of the arms of the pair of arms attached to first gate segment; a first rotatable gear meshed with the first segment; a second rotatable gear meshed with the first gear; and a second gear segment attached to the adjacent arm of the second pair of arms meshed with the second gear.
  • 11. An angled discharge gate mechanism according to claim 8 wherein within each pair of arms, the arms are of differing length so that the gate segments slope downwardly toward the conveyor when the gate is opened.
  • 12. An angled discharge gate mechanism according to claim 1 wherein the hydraulic system comprises a pair of double acting cylinders constructed and arranged so that operation of a first cylinder of the pair of cylinders moves the gate segments between the fully closed and operating positions, and operation of a second cylinder of the pair of cylinders moves the gate segments between the operating and clean out positions.
  • 13. An angled discharge gate mechanism according to claim 1 wherein the gate supporting linkages, coordinating means and supporting structures comprise in combination:a first frame means adjacent a first end of the gate aperture; a second frame means adjacent a second end of the gate aperture; a first pair of support plate means including a first member each being attached at one end to each first end of the gate segments and rotatably at the other end to spaced part locations on the first frame means; a second pair of support plate means including a second member each being attached at one end to each second end of the gate segments and rotatably at the other end to spaced part locations on the second frame means; at least one gate segment movement coordinating means comprising a first link, a second link and a third joining link, each of which links has a first end and a second end; and a support shaft; wherein:(i) the first end of the first link is rotatably attached to the first member of the first pair of support plate means; (ii) the second end of the first link is rotatably attached to the first end of the third joining link; (iii) the second end of the third joining link is rotatably to the first end of the second link; (iv) the second end of the second link is rotatably attached to the second member of the second pair of support plate means; (v) the first and second links are of substantially the same length; and (vi) the third joining link is slidably attached to the shaft by a sliding engagement means constructed and arranged to maintain the third joining linkage substantially perpendicular to the shaft.
  • 14. An angled discharge gate mechanism according to claim 13 wherein the first and second links are the same length, and are longer than the third link.
  • 15. An angled discharge gate mechanism according to claim 13 wherein the first and second links are the same length, and are both about twice as long as the third joining link.
  • 16. An angled discharge gate mechanism according to claim 13 wherein the shaft is round and the sliding engagement means comprises a tubular sleeve.
  • 17. An discharge gate mechanism for use in conjunction with a hopper having at least one bottom opening, the bottom opening having an upstream end and a downstream end, through which particulate solid material discharges onto a conveyor located beneath the opening and extending along the longitudinal axis of the opening, the conveyor moving in a downstream direction, the gate mechanism including a pair of gate segments supported at their ends by linkages attached at first ends to a supporting structure and at second ends to the gate segments, which linkages also include gate segment movement coordination means, and a hydraulic system constructed and arranged to move the gate segments to provide a discharge aperture, wherein the gate supporting linkages, coordinating means and supporting structures comprise in combination:a first frame means adjacent a first end of the gate aperture; a second frame means adjacent a second end of the gate aperture; a first pair of support plate means including a first member each being attached at one end to each first end of the gate segments and rotatably at the other end to spaced part locations on the first frame means; a second pair of support plate means including a second member each being attached at one end to each second end of the gate segments and rotatably at the other end to spaced part locations on the second frame means; at least one gate segment movement coordinating means comprising a first link, a second link and a third joining link, each of which links has a first end and a second end; and a support shaft; wherein:(i) the first end of the first link is rotatably attached to the first member of the first pair of support plate means; (ii) the second end of the first link is rotatably attached to the first end of the third joining link; (iii) the second end of the third joining link is rotatably to the first end of the second link; (iv) the second end of the second link is rotatably attached to the second member of the second pair of support plate means; (v) the first and second links are of substantially the same length; and (vi) the third joining link is audibly attached to the shaft by a sliding engagement means constructed and arranged to maintain the third joining linkage substantially perpendicular to the shaft.
  • 18. An angled discharge gate mechanism according to claim 17 wherein the first and second links are the same length, and are longer than the third link.
  • 19. An angled discharge gate mechanism according to claim 17 wherein the first and second links are the same length, and are both about twice as long as the third joining link.
  • 20. An angled discharge gate mechanism according to claim 17 wherein the shaft is round and the sliding engagement means comprises a tubular sleeve.
Priority Claims (1)
Number Date Country Kind
0120692 Aug 2001 GB
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