The present invention relates to an annular barrier to be expanded in an annulus between a well tubular structure and a wall of a borehole downhole for providing zone isolation between a first zone having a first pressure and a second zone having a second pressure of the borehole. Furthermore, the invention relates to a downhole system and a zone isolation method.
When completing a well, production zones are provided by submerging a casing string having annular barriers into a borehole or a casing of the well. When the casing string is in the right position in the borehole or in another casing in the borehole, the annular barriers are expanded or inflated. The annular barriers are in some completions expanded by pressurised fluid, which requires a certain amount of additional energy. In other completions, a compound inside the annular barrier is heated so that the compound becomes gaseous, hence increasing its volume and thus expanding the expandable sleeve.
In order to seal off a zone between a well tubular structure and the borehole or an inner and an outer tubular structure, a second annular barrier is used. The first annular barrier is expanded on one side of the zone to be sealed off, and the second annular barrier is expanded on the other side of that zone, and in this way, the zone is sealed off.
When expanded, annular barriers may be subjected to a continuous pressure or a periodically high pressure from the outside, either in the form of hydraulic pressure within the well environment or in the form of formation pressure. In some circumstances, such pressures may cause the annular barrier to collapse, which may have severe consequences for the area which is to be sealed off by the barrier, as the sealing properties are lost due to the collapse. A similar problem may arise when the expandable sleeve is expanded by an expansion means, e.g. pressurised fluid. If the fluid leaks from the sleeve, the back pressure may fade, and the sleeve itself may thereby collapse.
The ability of the expanded sleeve of an annular barrier to withstand the collapse pressure is thus affected by many variables, such as strength of material, wall thickness, surface area exposed to the collapse pressure, temperature, well fluids, etc.
A collapse rating currently achievable for the expanded sleeve within certain well environments is insufficient for all well applications. Thus, it is desirable to increase the collapse rating to enable annular barriers to be used in all wells, specifically in wells with a high drawdown pressure during production and depletion. The collapse rating may be increased by increasing the wall thickness or the strength of the material, however, this would increase the expansion pressure, which, as already mentioned, is not desirable.
It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved annular barrier which does not collapse, without having to increase the thickness of the expandable sleeve.
The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by an annular barrier to be expanded in an annulus between a well tubular structure and a wall of a borehole downhole for providing zone isolation between a first zone having a first pressure and a second zone having a second pressure of the borehole, the annular barrier comprising:
In an embodiment, the anti-collapsing unit may comprise a shuttle valve, and the element may be comprised in the shuttle valve.
Furthermore, the anti-collapsing unit may be arranged on the outer face of the tubular metal part or on an outer face of the well tubular structure.
Also, the anti-collapsing unit may be arranged adjacent to or in abutment with the expandable sleeve.
One or both of the ends of the expandable sleeve may be connected with the tubular part by means of connection parts, and the anti-collapsing unit may be arranged outside the annular space adjacent to or in the connection part.
Moreover, one of the connection parts may be slidably connected with the tubular part, and the other connection part may be fixedly connected with the tubular part.
In addition, the anti-collapsing unit may be arranged in or adjacent to the fixedly connected connection part.
Further, the outlet of the anti-collapsing unit may be fluidly connected to the annular space through a fluid channel.
An annular barrier according to any of the preceding claims, wherein the first inlet is fluidly connected with the first zone through an inside of the well tubular structure or the tubular part, or the second inlet is fluidly connected with the second zone through an inside of the well tubular structure or the tubular part.
Also, the fluid channel may be arranged in the connection part.
Additionally, the fluid channel may be arranged in a tube or conduit.
Moreover, the anti-collapsing unit may be arranged in the first or the second zone.
Further, a compound may be enclosed in the annular space.
In addition, the compound may comprise nitrogen.
Also, the compound may be thermally decomposable below a temperature of 400° C.
In an embodiment, the well tubular structure may comprise a first opening opposite the first zone and a second opening opposite the second zone, the second opening being in fluid communication with the first inlet and the first opening through an inside of the well tubular structure.
Furthermore, the first inlet may be in fluid communication with the first zone through a conduit extending through the annular space.
Also, the conduit may extend helically around the outer face of the tubular part.
Additionally, the conduit may be arranged in a channel in a wall of the tubular part.
A screen may be arranged on the outer face of the tubular part and upstream of the first inlet and/or the second inlet.
Moreover, the tubular part may comprise a first tubular part connected with a second tubular part, the expandable sleeve may be connected to the first tubular part, and the anti-collapsing unit may be arranged opposite the second tubular part.
Further, the element may be a piston movable in a piston housing between the first position and the second position, the piston housing comprising a spring being compressed when the piston moves in a first direction.
In addition, the element may be a ball movable within a housing between the first position and the second position.
The housing may have an insert made of a material which is more flexible than a material of the housing.
Also, the shuttle valve may have a housing having an insert made of metal, ceramics, an elastomeric material or a polymeric material.
Moreover, the tubular part may comprise an expansion opening being in fluid communication with the inside of the tubular part and the annular space.
The annular barrier as described above may further comprise a shear pin assembly fluidly connecting the expansion opening and the annular space in order to allow expansion fluid within the well tubular structure to expand the expandable sleeve.
Furthermore, the shear pin assembly may have a first position in which expansion fluid is allowed to flow into the annular space and a second position in which the expansion opening is blocked, preventing expansion fluid from entering the annular space.
Additionally, the shear pin assembly may comprise a shear element, such as a shear pin or disc, adapted to shear at a certain pressure and force the shear pin assembly to shift from the first to the second position.
The insert may comprise a first channel fluidly connected with the first inlet and a second channel fluidly connected with the second inlet, and the ball may move in the first and second channels upon a pressure change in the first or second zone.
Furthermore, the expandable sleeve may be expanded by pressurising an inside of the well tubular structure, and the pressure may be led to the annular space through the second opening and the first inlet of the anti-collapsing unit and from there via the outlet to the annular space.
Also, a compound may be enclosed in the annular space, the compound being adapted to expand the annular space and thereby the expandable sleeve.
Additionally, the tubular part may comprise an expansion opening arranged opposite the annular space, and a one-way valve may be arranged in the expansion opening.
The annular barrier may further comprise a shear pin assembly having a shear pin or disc which shears at a certain pressure during expansion of the annular barrier.
The expandable sleeve of the annular barrier may be made of metal. The tubular part may be made of metal.
The present invention furthermore relates to a downhole system comprising:
The downhole system may further comprise a plurality of annular barriers.
Also, the downhole system may further comprise a frac port.
The present invention also relates to a zone isolation method for providing and maintaining zone isolation between a first zone having a first pressure and a second zone having a second pressure of the borehole, the method comprising the steps of:
In an embodiment, the zone isolation method may further comprise the step of equalising the space pressure by means of the first pressure of the first zone when the first pressure drops from the high level, and equalising the space pressure by means of the second pressure of the second zone when the second pressure drops from the high level.
Finally, the present invention relates to the use of the annular barrier described above for maintaining zone isolation between a first and second zone when the first pressure of the first zone or the second pressure of the second zone increases due to hydraulic fracturing/fracking or perforating, or during production.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
The annular barrier 1 may be expanded in two ways, namely by enclosing a compound 16 in the space 15 and activating the compound to generate gas or super-critical fluid, or by means of pressurised fluid from within the well tubular structure 3. When expanding the expandable sleeve 8 of the annular barrier 1, the well tubular structure 3 is expanded from within, and the pressurised fluid in the well tubular structure enters the space 15 through the first inlet 25 of the anti-collapsing unit 11. The pressurised fluid presses the element 20 to move, providing access to the outlet 27 which is fluidly connected with the space 15. When expanding the expandable sleeve 8 of the annular barrier 1 by the compound decomposing or chemically reacting, a one-way valve or a shear disc/pin may be arranged in the channel 28 fluidly connected with the outlet 27 to prevent the gas or super-critical fluid from escaping the space during expansion. The compound is thermally decomposable below a temperature of 400° C.
After expanding the expandable sleeve 8 of the annular barrier 1, the first pressure P1 in the first zone 101 may increase, e.g. during fracturing or production, and then, the space pressure Ps needs to be equalised to be approximately the same as the first pressure P1 in order to avoid the expandable sleeve 8 collapsing and thus breaking the isolation between the first and second zones 101, 102.
In
In
The anti-collapsing unit 11 may comprise a shuttle valve, and the element 20 is comprised in the shuttle valve shifting back and forth between the first position and the second position depending on the pressure in the first and second zones 101, 102. The anti-collapsing unit 11 is arranged on an outer face 4 of the tubular metal part 7 or on an outer face 4 of the well tubular structure 3. As shown in
In
The conduit 45 shown in
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The tubular part 7 shown in
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In the anti-collapsing unit 11 of
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As mentioned, a compound 16 may be enclosed in the annular space 15, and the compound is adapted to expand the annular space and thereby the expandable sleeve 8. When the compound 16 entrapped in the expandable space chemically reacts or thermally decomposes below a temperature of 400° C., thereby generating gas or super-critical fluid, the expandable sleeve 8 is expanded until the outer face 10 of the sleeve 8 presses towards the inner face 5 of the borehole 6, as shown in
The compound 16 comprised in the space 15 may comprise nitrogen and may be selected from a group of ammonium dichromate, ammonium nitrate, ammonium nitrite, barium azide, sodium nitrate, or a combination thereof. These nitrogen-containing compounds decompose when heated, e.g. by flushing the casing with hot steam or a heated fluid which heats the compound 16 by heating the tubular metal part 7. At many well sites, hot steam is available as it is used for bringing up hydrocarbon-containing fluid from the reservoir, and hot steam can therefore also be used for expanding annular barriers.
The compound 16 in the space 15 may be present in the form of a powder, a powder dispersed in a liquid or a powder dissolved in a liquid. Thus, the compound 16 may be in a solid or liquid state, and the liquid may be water, mud or well fluid. As the compound 16 is heated, the compound decomposes into gas or super-critical fluid and water, and the expandable sleeve 8 is thereby expanded. Whether it is gas or super-critical fluid depends on the pressure and temperature downhole. If the pressure is higher than expected, the decomposition could create a super-critical fluid instead of a gas.
The invention thus also relates to a zone isolation method for providing and maintaining zone isolation between a first zone 101 having a first pressure P1 and a second zone 102 having a second pressure P2 of the borehole 6. First, the annular barrier 1 is positioned in a well tubular structure 3, then the expandable sleeve 8 of the annular barrier is expanded to provide zone isolation between the first zone and the second zone of the borehole. When the first pressure of the first zone is higher than the second pressure of the second zone, the zone isolation between the first zone and the second zone is maintained by equalising the first pressure of the first zone with the space pressure by arranging the element 20 in the first position, whereby the first inlet is in fluid communication with the outlet. When the second pressure of the second zone is higher than the first pressure of the first zone, the zone isolation between the first zone and the second zone is maintained by equalising the second pressure of the second zone with the space pressure by arranging the element in the second position, whereby the second inlet is in fluid communication with the outlet.
By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
By a casing is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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13194274.0 | Nov 2013 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/075382 | 11/24/2014 | WO | 00 |