The present invention relates to an annular barrier to be expanded in an annulus between a well tubular structure and an inside wall of a borehole downhole for providing zone isolation between a first zone and a second zone of the borehole. The invention furthermore relates to a well system and to a method for maintaining a pressure within the annular barrier.
In wellbores, annular barriers are used for different purposes, such as for providing a barrier for flow between an inner and an outer tubular structure or between an inner tubular structure and the inner wall of the borehole. The annular barriers are mounted as part of the well tubular structure. An annular barrier has an inner wall surrounded by an annular expandable sleeve. The expandable sleeve is typically made of an elastomeric material, but may also be made of metal. The sleeve is fastened at its ends to the inner wall of the annular barrier.
In order to seal off a zone between an inner and an outer tubular structure or a well tubular structure and the borehole, a second annular barrier is used. The first annular barrier is expanded on one side of the zone to be sealed off, and the second annular barrier is expanded on the other side of that zone, and in this way, the zone is sealed off.
When expanded, annular barriers may be subjected to a continuous pressure or a periodic high pressure from the outside, either in the form of hydraulic pressure within the well environment or in the form of formation pressure. In some circumstances, such pressure may cause the annular barrier to collapse, which may have severe consequences for the area which the barrier is to seal off, as the sealing properties are lost due to the collapse. A similar problem may arise when the expandable sleeve is expanded by means of e.g. a pressurised fluid. If the fluid leaks from the sleeve, the back pressure may fade, and the sleeve itself may thus collapse.
The ability of the expanded sleeve of an annular barrier to withstand the collapse pressure is thus influenced by many variables, such as strength of material, wall thickness, surface area exposed to the collapse pressure, temperature, well fluids, etc.
The collapse rating currently achievable by the expanded sleeve within certain well environments is insufficient for all well applications. Thus, it is desirable to increase the collapse rating to enable use of annular barriers in all wells, specifically in wells that are exposed to a high drawdown pressure during production and depletion. The collapse rating may be increased by increasing the wall thickness or the strength of the material; however, this would increase the expansion pressure, which, as mentioned, is not desirable.
It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved annular barrier wherein the collapse rating of the annular barrier is increased to withstand the conditions downhole to which it is exposed.
The above objects, together with numerous other objects, advantages, and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by an annular barrier to be expanded in an annulus between a well tubular structure and an inside wall of a borehole downhole for providing zone isolation between a first zone and a second zone of the borehole, comprising
a tubular part for mounting as part of the well tubular structure, the tubular part having a longitudinal axis,
an expandable sleeve surrounding the tubular part and defining a space being in fluid communication with an inside of the tubular part, each end of the expandable sleeve being connected with the tubular part, and
an aperture for letting fluid into the space to expand the expandable sleeve,
wherein the barrier further comprises a compensation device having a chamber in which a piston is arranged dividing the chamber in a first and a second chamber part, the first chamber part being in fluid communication with the space and the second chamber part comprising gas.
The gas may be nitrogen, neon, argon, krypton or xenon.
In one embodiment, the compensation device may be arranged in the space between the expandable sleeve and the tubular part.
By having the compensation device inside the space, any leak of gas from the second chamber will result in gas accumulating inside the space defined by the expandable sleeve. By retaining any leaking gas, the gas will still have the ability to expand and thus equalise the pressure in the space to maintain the expandable sleeve in a sealing position and ensure the sealing capabilities of the annular barrier.
In another embodiment, the compensation device may be arranged as part of a connection part connecting the expandable sleeve with the tubular part.
Further, the annular barrier may comprise an additional connection part wherein a second compensation device is arranged.
Also, the chamber of the compensation device may be annular and surround the tubular part.
The compensation device may have several chambers in which pistons are arranged.
This plurality of chambers may be spaced along a circumference of the tubular part.
Moreover, one end of the sleeve may be fixedly fastened to the tubular part and the other end may be slidably fastened to the tubular part, and the second chamber part containing the gas may be arranged closest to the fixedly connected end of the sleeve.
In addition, the second chamber part may comprise a valve which is accessible from the inside of the tubular part, allowing refill of the second chamber part with gas.
Furthermore, the piston may comprise sealing means for sealing the second chamber part from the first chamber part.
The annular barrier may further comprise an annulus pressure compensator comprising a cylinder wherein a piston is arranged, a first end of the cylinder being in fluid communication with the annulus and a second end of the cylinder being in fluid communication with the space defined by the expandable sleeve.
In an embodiment, the annulus pressure compensator may be integrated in one of the connection parts or arranged in connection with a wall of the expandable sleeve.
Hereby, the pressure inside the space defined by the expandable sleeve may be at least substantially equal to the pressure in the annulus to maintain the expandable sleeve in a sealing position.
The annular barrier may further comprise a check valve fluidly connecting the annulus with the space defined by the expandable sleeve.
In one embodiment, the check valve may be integrated in one of the connection parts or in a wall of the expandable sleeve.
The annular barrier may further comprise a directional three-way valve incorporating the check valve, the directional three-way being adapted to control the flow of fluid into the space from the annulus and from the inside of the tubular part.
Moreover, the directional three-way valve may be integrated in one of the connection parts.
Furthermore, a first inlet of the directional three-way valve may be in fluid communication with the annulus, a second inlet of the directional three-way may be in fluid communication with the inside of the tubular part, and an outlet may be in fluid communication with the space defined by the expandable sleeve.
The present invention also relates to a well system comprising the well tubular structure and the annular barrier described above.
The well system according the present invention may further have a tool comprising isolation means isolating an isolated part of the inside of the tubular part outside the aperture to pressurise the isolated part of the inside and the space to expand the expandable sleeve.
The tool may further comprise a pumping device for pumping fluid from the inside of the tubular part being outside the isolated part and into the isolated part to expand the expandable sleeve.
Finally, the present invention relates to a method for maintaining a pressure within the annular barrier described above, comprising the steps of:
expanding the expandable sleeve until the sleeve seals against the inside wall of the borehole, and
equalising the pressure inside the space when the temperature decreases or increases in the borehole by moving the piston and letting the gas in the second chamber part expand or diminish.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
The annular barrier 1 has an aperture 11 for letting fluid into the space to expand the expandable sleeve, the aperture 11 being arranged in the tubular part 6 so that the fluid is let directly into the space. In another embodiment, the aperture may be arranged so that the fluid is led from the inside of the tubular part through a connection part 15 fastening the expandable sleeve 7 to the tubular part into the space. A valve, such as a one-way valve, may also be arranged in the aperture, and when the aperture is in the connection part, a two-way valve or three-way valve may also be used. The expandable sleeve is typically expanded by pressurising the well tubular structure 3 from the top of the well and in this way inflate several annular barriers at a time.
The annular barrier further comprises a compensation device 16 having a chamber 17 in which a piston 18 is arranged dividing the chamber 17 into a first chamber part 19 and a second chamber part 20. The first chamber part 19 is in fluid communication with the space 13 through an opening 21, and the second chamber part 20 comprises gas, such as nitrogen. The gas may also be neon, argon, krypton or xenon. The compensation device 16 is arranged in the space 13 between the expandable sleeve 7 and the tubular part 6.
In
When the temperature in the borehole increases, the piston is forced to move to reduce the second chamber part 20, 20B due to the fact that the gas in the second chamber part diminishes to equalise the pressure inside the space.
In
The annular barrier 1 may also be arranged in the horizontal part of the well, and when this is the case the gas will accumulate underneath the expandable sleeve closest to the borehole wall 4 and will, in the same way as in
In
In
As can be seen from the cross-sectional views of
In
In
The method for maintaining a pressure within the annular barrier 1 mentioned above entails expanding the expandable sleeve until the it seals against the inside wall 4 of the borehole, and subsequently, when the temperature decreases or increases in the borehole, equalising the pressure inside the space by moving the piston 18, 18B and let the gas in the second chamber part expand or diminish.
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
The expandable sleeve 7 has an outer face facing the wall 4 of the borehole. Different kinds of sealing elements may be arranged on the outer face to increase the sealing ability of the expandable sleeve towards the wall of the borehole.
As can be seen in
The tool may also use coiled tubing for expanding the expandable sleeve of one annular barrier or two annular barriers at the same time. A tool with coiled tubing can pressurise the fluid in the well tubular structure without having to isolate a section of the well tubular structure. However, the tool may need to plug the well tubular structure further down the borehole for the two annular barriers to be operated.
In one embodiment, the tool comprises a reservoir containing the pressurised fluid, e.g. when the fluid used for expanding the expandable sleeve is cement, gas or a two-component compound. The space 13 may also be prefilled with some kind of fluid, such as a hardening agent, cement or the like.
An annular barrier may also be called a packer or similar expandable means. The well tubular structure can be the production tubing or casing or a similar kind of tubing downhole in a well or a borehole. The annular barrier can be used both in between the inner production tubing and an outer tubing in the borehole or between a tubing and the inner wall of the borehole. A well may have several kinds of tubing and the annular barrier of the present invention can be mounted for use in all of them.
The valves disclosed may be any kind of valves capable of controlling flow, such as a ball valve, butterfly valve, choke valve, check valve or non-return valve, diaphragm valve, expansion valve, gate valve, globe valve, knife valve, needle valve, piston valve, pinch valve, or plug valve.
The expandable tubular metal sleeve may be a cold-drawn or hot-drawn tubular structure.
When the expandable sleeve 7 of the annular barrier 1 is expanded, the diameter of the expandable sleeve is expanded from its initial unexpanded diameter to a larger diameter. The expandable sleeve 7 has an outside diameter D and is capable of expanding to an at least 10% larger diameter, preferably an at least 15% larger diameter, more preferably an at least 30% larger diameter than that of an unexpanded expandable sleeve.
Furthermore, the expandable sleeve 7 has a wall thickness t which is thinner than a length L of the expandable sleeve, the thickness preferably being less than 25% of the length, more preferably less than 15% of the length, and even more preferably less than 10% of the length.
The expandable sleeve 7 of the annular barrier 1 may be made of metal, polymers, an elastomeric material, silicone or natural or synthetic rubber.
In order to increase the thickness of the expandable sleeve 7, additional material may be applied (not shown) onto the expandable sleeve, e.g. by adding welded material onto the outer face.
In another embodiment, the thickness of the expandable sleeve 7 is increased by fastening a ring-shaped part onto the expandable sleeve (not shown).
In yet another embodiment, the increased thickness of the expandable sleeve 7 is facilitated using a varying thickness sleeve (not shown). To obtain an expandable sleeve of varying thickness, techniques such as rolling, extrusion or die-casting may be used.
The fluid used for expanding the expandable n may be any kind of well fluid present in the borehole surrounding the tool and/or the well tubular structure 3. Also, the fluid may be cement, gas, water, polymers, or a two-component compound, such as powder or particles mixing or reacting with a binding or hardening agent. Part of the fluid, such as the hardening agent, may be present in the cavity between the tubular part and the expandable sleeve before injecting a subsequent fluid into the cavity.
By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
By a casing is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
In the event that the tool is not submergible all the way into the casing, a downhole tractor can be used to push the tools all the way into position in the well. A downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®. A downhole tractor may have wheels on arms projecting from a tool housing of the tractor, or driving belts for moving the tractor forward in the well.
Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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11179546.4 | Aug 2011 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/066871 | 8/30/2012 | WO | 00 | 2/11/2014 |