The invention relates to the field of turbomachine combustion chambers, and more particularly to the field of annular combustion chambers for turbomachine and particularly, but not exclusively, for helicopter turboshaft engines.
A conventional annular combustion chamber for a turbomachine presents an axial direction, a radial direction, and an azimuth direction, and it comprises a first annular wall and a second annular wall, each annular wall defining at least a portion of the enclosure of the combustion chamber.
The first and second annular walls may be assembled together by welding, by axial engagement, or by bolting. Assembly by welding makes it impossible to disassemble the first and second walls, e.g. for maintenance or for replacing one of those walls. Assembly by axial engagement presents the drawback of not being leakproof, it being possible for the combustion gas to escape through the overlapping zones of the first and second annular walls. Assembly by bolting presents the drawback of encouraging the appearance of cracks in the vicinity of the holes for receiving the bolts, thereby weakening the combustion chamber.
An object of the present invention is to remedy the above-mentioned drawbacks at least to some extent.
The invention achieves its object by an annular combustion chamber for a turbomachine presenting an axial direction, a radial direction, and an azimuth direction, the combustion chamber comprising a first annular wall and a second annular wall, each annular wall defining at least a portion of the enclosure of the combustion chamber, wherein the first annular wall and the second annular wall present complementary assembly means that co-operate by engagement in azimuth.
It can be understood that the first annular wall has first complementary assembly means and the second annular wall has second complementary assembly means, the first and second complementary assembly means being respectively complementary to each other in such a manner as to be capable of cooperating by mutual engagement. The first complementary means co-operate by engagement in azimuth with the second complementary means. In other words, the first and second complementary assembly means are mutually engaged by making them turn relative to each other about the axial direction of the combustion chamber.
The cooperation between the complementary assembly means by engagement in azimuth makes it possible to reduce the leakage of combustion gas compared with axial engagement. Specifically, since radial thermal expansion is smaller than axial thermal expansion, an assembly formed by engagement in azimuth makes it possible to maintain permanent contact between the first and second annular walls, thus ensuring little or no gas leakage, whatever the conditions of use of the combustion chamber. Furthermore, such engagement in azimuth makes it possible to use clearances that are smaller than with axial engagement, or even to use zero clearance. Furthermore, the mutual engagement of the first and second annular walls makes it possible for them to be disassembled. Thus, compared with prior art assemblies of the first and second annular walls, the assembly by engagement in azimuth of the invention presents the advantage of combining the aspect of being releasable with the aspect of reducing leakage of combustion gas, and even of having leakage that is negligible or zero. Furthermore, such an assembly by engagement in azimuth is simpler to perform than assemblies of the prior art. In particular, the azimuth direction of the engagement makes it possible to achieve alignment and centering around the axial direction more easily than in the state of the art. Also, since the assembly of the invention does not use any bolts, the formation of cracks is avoided. In particular, since the assembly is performed by engagement in azimuth, radial and axial thermal expansions are easily accommodated by the first and second complementary assembly means, which can slide while continuing to be mutually engaged. Thus, such sliding makes it possible firstly to compensate for thermal expansions, while conserving a satisfactory shape for the assembly, and makes it possible secondly to avoid jamming that would encourage the appearance of cracks during thermal expansion.
Advantageously, the first annular wall and the second annular wall present complementary assembly means that co-operate by engagement in azimuth, and the complementary assembly means comprise a plurality of first tongues extending from the first annular wall in azimuth in a first direction, and a plurality of second tongues extending from the second annular wall in azimuth in a second direction, opposite to the first direction, the first and second tongues co-operating by engagement in azimuth.
It can be understood that among the co-operating first and second tongues, each first tongue corresponds to a second tongue with which the first tongue co-operates by engagement. Thus, some number of tongues among the first tongues co-operate with the same number of second tongues. For example, if the complementary assembly means comprise ten first tongues and twelve second tongues, only three first tongues can cooperate by engagement in azimuth with three second tongues. In a variant, the ten first tongues co-operate with ten second tongues. Thus, by engaging with one another, the tongues exert friction forces on one another and/or and elastic bearing forces on one another, so as to hold the first and second annular walls assembled together. It can thus be understood that the first and second tongues deform elastically during engagement in azimuth. The first and second tongues are thus elastic tongues. In particular, this makes it possible to assemble the first and second walls with predetermined clamping torque.
Preferably, the second annular wall has as many second tongues as the first annular wall has first tongues, each first tongue co-operating with a second tongue by engagement in azimuth. This makes it possible to improve the mechanical strength of the assembly and to reduce leaks of combustion gas.
Advantageously, the first annular wall has a first annular flange extending radially, while the second annular wall has a second annular flange extending radially, the first and second flanges co-operating by bearing axially against each other.
It can naturally be understood that the first and second flanges cooperate by bearing against each other when the complementary assembly means are mutually engaged. The bearing cooperation between the first and second flanges enables the first wall to be blocked relative to the second wall in a direction along the axis. Furthermore, the first and second annular flanges advantageously form mutually co-operating sealing surfaces that bear against each other so as to further reduce any leaks of combustion gas.
Advantageously, the first tongues are formed in the first annular flange, while the second tongues are formed in the second annular flange.
Thus, the first and second annular flanges cooperate by bearing against each other in a first direction along the axis, while the first and second tongues, when they are engaged in azimuth, co-operate by bearing against each other along the axis in a second direction, opposite to the first direction. The complementary shapes of the flanges and the tongues makes it possible firstly to ensure that assembly is reliable and mechanically strong, and secondly to reduce any leaks of combustion gas. Also, by being arranged on the annular flanges, the tongues compensate for any differential thermal expansion, in particular radial expansion, by sliding relative to one another. Thus, the assembly is relatively insensitive to thermal expansion and the engagement remains reliable whatever the thermal conditions under which the combustion chamber is used. In an embodiment, the first and second tongues are machined by laser cutting (the first and second annular walls being made of metal). This makes it possible to form the tongues during the machining of the first or second annular wall in a single operation. This serves to improve the accuracy of cutting, and thus the quality of the assembly (increased mechanical strength, decreased leakage).
Advantageously, the first tongues form a pre-formed angle in the first direction along the axis relative to the first flange, while the second tongues form a pre-formed angle relative to the second flange in the second direction along the axis and opposite to the first direction.
The tongues as preformed in this way, i.e. forming a predetermined angle with the flange in which they have been formed and before being engaged, are easier to engage with one another. Preferably, each of the first and second tongues forms a preformed angle lying in the range 1° to 5° (degrees of angle) respectively with the first flange and with the second flange. More preferably, each of the first and second tongues forms a preformed angle of about 2° (degrees of angle) respectively with the first flange and with the second flange. The term “about” means an angle value plus or minus half a degree of angle (i.e. in this example 2°±0.5°). This value of 2° makes it possible to form elastic tongues in the axial direction that present satisfactorily stiffness for ensuring a predetermined clamping torque for engagement in azimuth, together with a configuration that is compact.
Advantageously, the combustion chamber has blocking means for blocking the rotation of second annular wall relative to the first annular wall (or vice versa).
The blocking means serve to block relative movements of the first and second annular walls in the azimuth direction. Thus, when the complementary assembly means are engaged in azimuth, the blocking means lock the engagement and prevent the complementary assembly means from coming apart. This makes it possible to ensure greater reliability for the interconnection of the first and second annular walls.
Advantageously, the first annular wall has at least one first blocking means, while the second annular wall presents at least one second blocking means, at least one first blocking means co-operating with at least one second blocking means to block the first annular wall against turning relative to the second annular wall.
Advantageously, the first wall has a plurality of first blocking means, while the second wall has a plurality of second blocking means, the first or the second blocking means being distributed uniformly in azimuth while the other blocking means from among the first and second blocking means are not uniformly distributed in azimuth.
In a first a variant, the blocking means comprise at least one screw for securing the first annular wall to the second annular wall.
Advantageously, the screw passes through the first and second annular flanges and holds them together.
It can be understood that the securing screw is either screwed directly into the thickness of the walls (i.e. co-operates directly with the first and second annular flanges by screwing into them), or else is held in place with the help of a nut, the nut-and-bolt fastener clamping together the first and second annular flanges. It should be observed that such a screw does not generate cracking in the vicinity of its engagement holes through the flanges since it does not block thermal expansion and it does not generate local stresses capable of leading to cracking.
In this first variant, the first wall (or the first flange) may have only one first hole for passing the screw, or else a plurality of them, the first hole(s) forming one or more first blocking means, while the second wall (or the second flange) may have only one second hole for passing the screw, or else a plurality of them, the second hole(s) forming one or more second blocking means. First blocking means (or a first hole) co-operate by screw-coupling, with second blocking means (or a second hole) to block the first annular wall against turning relative to the second annular wall.
In a second variant, the blocking means comprise at least a first projection secured to the first annular wall and at least a second projection secured to the second annular wall, the complementary assembly means co-operating in azimuth by engagement in a first direction, and wherein the first projection and the second projection cooperate in azimuth by elastic engagement in the first direction, while they cooperate in azimuth in abutment in a second direction that is opposite to the first direction.
When the complementary assembly means are engaged in azimuth, the first projection engages with the second projection. During the engagement movement, one or both of the projections become(s) elastically deformed in such a manner as to allow one of the projections to pass beyond the other projection. Once engagement is completed, e.g. by positioning the second annular wall in azimuth at a predetermined position relative to the first annular wall, the first projection and the second projection disengage from each other and return to their initial shapes. Thus, the engagement of the first and second annular walls is blocked in azimuth both in a first direction by the complementary assembly means, which are at the end of their stroke or blocked (e.g. it would be necessary to deliver a clamping torque greater than the forces generated by vibration or by the differential thermal expansion within the combustion chamber in order to unblock them in this first direction), and also in a second direction opposite to the first by the two projections that are co-operating in abutment. It can be understood that when the blocking means comprise a plurality of first projections and a plurality of second projections, at least one first projection co-operates with at least one second projection, it also being possible for one or more other first projection(s) to co-operate respectively with one or more other second projections.
Advantageously, the first projection extends substantially radially from the first flange, while the second projection extends substantially radially from the second flange.
In this second variant, the or each first projection forms the first blocking means, while the or each second projection forms the second blocking means.
In a third variant, the blocking means comprise at least one foldable blade formed in one of the flanges selected from the first and second annular flanges that is engaged in a gap formed in the other one of the flanges selected from the first and second annular flanges.
It can be understood that the first or second flange presents a foldable blade, while the other flange from among the first and second flanges presents a gap (i.e. a window or a cutout) into which the foldable blade is engaged by being folded when the complementary assembly means are engaged in azimuth. For example, the gap is open beside the free edge of the flange and it forms a U-shape. Thus, in order to engage the blade in the gap, it suffices to fold down the blade by folding it into the bottom of the U-shape of the gap. The vertical edges of the U-shape limit and/or block relative movements in the azimuth direction between the first and second annular walls by cooperating in abutment with the edges of the folded blade.
In this third variant, the or each foldable blade form(s) the first coupling means, while the or each gap form(s) the second coupling means (or vice versa).
The invention also provides a turbomachine including a combustion chamber of the invention.
The invention also provides an assembly method for assembling an annular combustion chamber of the invention the method comprising the steps of:
presenting complementary assembly means of the facing first and second annular walls; and
engaging the complementary assembly means in azimuth by turning the second annular wall relative to the first annular wall.
It can naturally be understood that the turning for the engagement in azimuth is performed about the axial direction.
Advantageously, the annular combustion chamber includes blocking means for blocking the rotation of the second annular wall relative to the first annular wall, and said method further comprises the step of blocking the second annular wall against turning (in the azimuth direction) relative to the first annular wall.
The invention and its advantages can be better understood on reading the following detailed description of various embodiments of the invention given as nonlimiting examples. The description makes reference to the accompanying figures, in which:
The first annular wall 12 presents a first annular flange 12a that extends radially outwards from the combustion chamber 10, while the second annular wall 14 likewise presents a second annular flange 14a that extends radially outwards from the combustion chamber 10. The first flange 12a presents N first tongues 12b oriented in a first azimuth direction, while the second flange presents N second tongues 14b oriented in a second azimuth direction opposite to the first azimuth direction. In this example, there are eighteen first and second tongues, i.e. N=18. The orientation of a tongue is defined by the direction in which extends from its proximal end towards its distal or free end. As shown in
The radial extents of each flange and of each tongue are identical. The tongues extend radially over only a radial portion of each flange (i.e. they do not extend over the entire radial width of the flanges) in order to provide the assembly of the first and second walls 12 and 14 with good sealing against the combustion gas. In the example of
Each of the first and second annular flanges 12a and 14a respectively presents M first through holes 12c and M second through holes 14c in order to engage a screw 22 therein (cf.
In order to assemble the first and second annular walls 12 and 14 together, the second annular wall 14 is presented facing the first annular wall 12, as shown in
In order to make it easier to turn the second wall 14 about the axial direction X during azimuth engagement of the first tongues 12b with the second tongues 14b, a handling lug 14d projects from the periphery of the second flange 14a (cf.
When the first and second annular walls 12 and 14 are engaged in azimuth, they are prevented from turning relative to each other about the axis X by engaging a screw 22 in two facing holes 12c and 14c. In this example, the screw 22 is held by a nut 22a and a lock washer 22b. As shown in
In order to ensure that at least a first hole 12c is in alignment in azimuth with a second hole 14c when the first and second annular walls 12 and 14 are assembled together, with this applying regardless of the clamping torque or the final position of the engagement, the first and second holes are distributed in azimuth as follows. The first holes 12c are uniformly distributed in azimuth (cf.
The blocking means of the combustion chamber 110 in the second embodiment of the invention correspond firstly to a number P of first projections 112 secured to the first wall 12, and secondly to the same number P of second projections 114 secured to the second wall 14. In this example, there are eighteen first and second projections, i.e. P=18. More particularly, the first projections 112 extend radially from the first annular flange 12a, while the second projections 114 extend radially from the second annular flange 14a. Each first and second projection 112 and 114 forms a hook having an L-shaped profile, the top of the vertical bar of the L-shape being connected to the corresponding annular flange, while the horizontal bar of the L-shape extends axially. The plate 112a and 114a formed by the horizontal bar of the L-shaped hook of each projection 112 and 114 is inclined at a respective angle β and β′ relative to the azimuth direction (cf.
In order to ensure that, for a predetermined clamping torque or engagement position of the first and second walls 12 and 14, at least one first projection 112 co-operates in abutment in the second direction with a second projection 114, the first and second projections are distributed in azimuth in the same manner as the first and second holes in the first embodiment. Thus, the first projections 112 are uniformly distributed in azimuth, while the second projections 114 are not uniformly distributed in azimuth. Consequently, the first projections are all spaced apart by an angle γ=360°/P, while the second projections are spaced apart by an angle γ′ greater than the angle γ by a difference Δγ, i.e. γ′=γ+Δγ, except for two adjacent second projections that are spaced apart by an angle γ″=γ−(P−1)Δγ. Thus, in this example, with P=18 and Δγ=0.1°, we have γ=20°, γ′=20.1° and γ″=18.3°. Naturally, in a variant, the distribution of the first and second projections in azimuth could be inverted. It can be understood that the first projections form the first blocking means while the second projections form the second blocking means, and they may naturally be provided in different numbers.
The blocking means of the combustion chamber 210 in the third embodiment of the invention comprise firstly a number Q of foldable blades 212 formed in the first flange 12a, and secondly the same number Q of gaps 214 formed in the second flange 14a. In this example, there are eighteen blades and gaps, i.e. Q=18. The gaps 214 are U-shaped, opening out to the outer periphery of the flange 14a. Naturally, in a variant, the gaps could be provided in the first flange, while the foldable blades could be formed in the second flange. The foldable blades form the first blocking means, while the gaps form the second blocking means, and they may naturally be provided in different numbers.
In general manner, when the combustion chamber presents the same number K of first and second blocking means, the spacing angle in azimuth of the adjacent first blocking means is γ=360°/K, while the spacing angle in azimuth of the adjacent second blocking means is γ′, which is greater than the angle γ by a difference Δγ, i.e. γ′=γ+Δγ, except for two adjacent second means, which are spaced apart by γ″=γ−(K−1)Δγ. In a variant, the angular distribution of the first and second blocking means could be inverted.
Number | Date | Country | Kind |
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11 54984 | Jun 2011 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2012/051240 | 6/4/2012 | WO | 00 | 1/7/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/168636 | 12/13/2012 | WO | A |
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Number | Date | Country | |
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20140109595 A1 | Apr 2014 | US |