The present invention relates to an annular sealing device and more particularly to an annular sealing device provided between an outer ring on hub flange side and a wheel hub in a hub bearing rotatably supporting automobile wheels.
Automobile wheels are designed to be rotatably supported via a bearing constituted by an inner ring, an outer ring, and rolling bodies interposed between the inner ring and the outer ring. The bearing is constituted by a hub bearing comprising the outer ring fixed on vehicle body side and a wheel hub constituted as the inner ring which is fixed to a rotary (driving or driven) shaft and is rotatably supported via the rolling bodies relative to the outer ring. The wheel hub has a hub flange continuously formed at its end so as to extend in centrifugal direction and a tire wheel is fixed to the hub flange with a bolt. The outer ring may rotate in case of driven wheels, wherein the tire wheel is fixed to the outer ring and the hub flange of the inner ring is fixed to the vehicle body side. The bearing space containing the rolling bodies is sealed with an annular sealing device (seal ring) interposed between the inner ring and the outer ring, thereby preventing leakage of lubricant oil such as grease filled in the bearing space and intrusion of dust and dirty water from outside (see Patent Literature 1).
The seal lip member 120 comprises a lip body 121 integrally fixed to an area from an inner circumferential edge 113a of the inward flange portion 113 to an outer circumferential edge 112a of the outward flange portion 112 of the core member 110, and four annular lips 122, 123, 124, 125 extending concentrically from the lip body 121. The annular lip 122 is a radial lip (grease lip) which slidably contacts the wheel hub 400 in an elastically deformed condition and the annular lips 123, 124 are axial lips (side lips) which slidably contact the hub flange 401 in elastically deformed condition. The annular lip 125 at the outermost circumference is an exterior lip which is close to or slightly contacts the hub flange 401 and prevents intrusion of dust and dirty water into such a portion that the axial lips 123, 124 are formed. The lip body 121 wraps around the outer circumferential edge 112a of the outward flange portion 112 in a direction of the outer ring 300 and the wraparound Portion 126 is interposed between an end surface 302 on the hub flange side of the outer ring 300 and the outward flange portion 112. Patent Literature 1 discloses that the outward flange portion 112 and the outer ring 300 do not come into metallic contact because of the wraparound portion 126, thereby improving sealing performance, preventing rusting thereof, and improving durability of bearing.
Patent Literature 2 discloses a dust seal device provided between an automobile axle and a housing covering the axle. The dust seal device is constituted with a metal reinforcing ring and a rubber portion adhered to the ring by vulcanization. The metal reinforcing ring is fitted to an inner circumference of the housing covering the axle shaft and a packing portion which is formed by extending the rubber portion is interposed between the end surface of the housing and the end portion extending the outside of the metal reinforcing ring. A dust cover portion covering the outer circumferential surface of the outer end of the housing is provided in order to prevent deterioration of the sealing performance caused by rusting of the end surface of the housing.
Patent Literature 3 discloses an axle seal structure for vehicles. According to the axle seal structure, a metal ring is extended so as to form a curved piece, the curved piece is fitted to an inner circumferential surface of a wheel hub so as to closely contact the end portion of the wheel hub, and a seal lip, which closely contacts the outer circumferential surface of the wheel hub, is formed with an elastic body integrally adhered to the metal ring.
The seal ring 100 in
The exterior lip 125 is designed to be provided close to the hub flange 401 or is provided so as to slightly contact the hub flange 401 in order to prevent intrusion of dust and dirty water into such a portion that the axial lips 123, 124 are formed. The side 401a in the centrifugal direction of the hub flange 401 is often formed like a step as shown in the figure according to of the structure of the hub bearing 200. For the reason, the extended width of the exterior lip 125 is required to be large. As a result, there is such a problem that the shape holding performance of the exterior lip 125 is deteriorated.
According to the dust seal device in Patent Literature 2, the packing portion which is formed by extending the rubber portion is interposed between the end surface of the housing and the metal reinforcing ring, so that the above-mentioned problem can be anticipated when the metal reinforcing ring is fitted under pressure.
According to the axle seal structure disclosed in Patent Literature 3, the curved piece of the metal ring comes into metallic contact with the end of the wheel hub, so that the above-mentioned problem in case of press-fit is not caused. However, the seal lip provided for compensating the sealing performance of the metallic contact portion only closely contacts the outer circumferential surface of the wheel hub, it does not have a gasket function accompanying elastic deformation by compression, and it is assumed that such a structure is not sufficient for improving the sealing performance of the metallic contact portion.
The present invention is proposed in view of the above-mentioned problems and has an object to provide an annular sealing device which can improve the sealing performance of the metallic contact portion and is applicable to any shape characteristic of an object to be sealed with a simple structure.
According to the present invention, an annular sealing device having a core member and a seal lip member of elastic body fixed to the core member is adapted to be mounted between a metal outer member and an inner member with a flange portion in which the outer member and the inner member are concentrically provided and relatively rotate. The core member comprises a fitting cylindrical portion which is fitted to an inner circumferential portion of the outer member, an outward flange portion extending in centrifugal direction from one end of the fitting cylindrical portion, and including an abutment portion which directly contacts an end surface on the side of the flange portion of the outer member under fitted state, and an inward flange portion extending in centripetal direction from the other end of the fitting cylindrical portion. The seal lip member includes a lip base portion fixed to an area from an inner circumferential edge of the inward flange portion to an outer circumferential edge of the outward flange portion of the core member, and a plurality of annular lips formed to extend concentrically from the lip base portion. The annular lips include a plurality of axial lips which slidably contact the flange portion under elastically deformed state, an exterior lip formed at the radially outermost circumference so as to slidably contact or to be disposed close to a flange portion, and a gasket lip formed to project opposite to the flange portion on the radially outward side of the abutment portion and elastically contacting the end surface of the outer member along the axial direction under compressed state.
According to the present invention, a non-abutment portion where the outward flange portion and the end surface of the outer member do not contact can be provided on the radially outward side of the abutment portion of the outward flange portion, and the gasket lip can be interposed under compressed state at the non-abutment portion between the outward flange portion and the end surface of the outer member. In such a case, the non-abutment portion can be constituted by a curved portion where the outward flange portion is bent apart from the end surface of the outer member on the radially outward side of the abutment portion. Or the non-abutment portion is constituted such that the end surface of the outer member is removed on the radially outward side of the abutment portion by being ground so as to be apart from the outward flange portion on the radially outward side of the abutment portion.
According to the present invention, the outer circumferential edge of the outward flange portion can project radially outward from the radially outermost portion of the end surface of the outer member.
According to the present invention, the lip base portion between the exterior lip and the gasket lip can be fixed to the core member in a manner that the lip base straddles the outer circumferential edge of the outward flange portion.
According to the present invention, a depression for relief can be provided at a base portion of the gasket lip.
Furthermore according to the present invention, the annular sealing device can be designed to seal a bearing space of a hub bearing. In such a case the outer member is an outer ring of the hub bearing, the inner member is a wheel hub as an inner ring of the hub bearing, and the flange portion is a hub flange constituting a part of the wheel hub.
According to the present invention, the annular sealing device is provided between the outer member and the inner member having a flange portion which are concentric and relatively rotate. In such a condition, the fitting cylindrical portion of the core member is fitted to the inner circumferential portion of the outer member and a plurality of axial lips among the annular lips constituting the seal lip member slidably contacts the flange portion of the inner member in elastically deformed condition, so that the space between the outer member and the inner member which relatively rotate can be sealed. The exterior lip at the outermost circumference is formed so as to slidably contact or to be close to the flange portion, so that dust and dirty water are prevented from entering such a portion that the axial lips are formed and abrasion does not occur at portions where the axial lip slidably contacts under elastically deformed condition, thereby keeping the seal function for a long time. The exterior lip only slidably contacts or is disposed close to the flange portion, whereby there is no fear of increasing the rotary torque.
The outward flange portion of the core member includes an abutment portion which directly abuts the end surface on the flange portion side when being fitted to the outer member, so that the abutment portion becomes metallic contact, the annular sealing device of the present invention can be accurately fitted to an expected position, and an intended seal function can be surely achieved. Furthermore, the gasket lip constituted as the annular lip is formed so as to project opposite to the flange portion on the radially outward side of the abutment portion and is constituted so as to elastically contact the end surface of the outer member along the axial direction in compressed condition. Therefore, the gasket lip is interposed in compressed condition in the radially outward side of the abutment portion in case of such fitting and the sealing performance of the abutment portion which becomes metallic contact can be compensated. Therefore, intrusion of dirty water and the like into the objective portion to be sealed from the fitting portion of the outer member and the core member, which constitute metallic contact, is surely prevented.
When the non-abutment portion is formed in the radially outward side of the abutment portion by either the curved portion or the grinded portion and furthermore the gasket lip is constituted so as to be interposed between the outward flange portion and the end surface of the outer member at the non-contacting portion in compressed condition, the gasket lip is compressed in case of fitting the fitting cylindrical portion of the core member to the inner circumferential portion of the outer member and the sealing performance at the fitting portion can be surely obtained by the contact pressure accompanying the reaction force. The fitting portion constitutes sealing between stationary bodies and there is no fear of increasing the rotary torque by the reaction force caused by compression.
When the outer circumferential edge of the outward flange portion projects in the radially outward direction from the radially outermost portion of the end surface of the outer member, the extending width of the exterior lip is not required to be so large by forming the exterior lip from the outer circumferential edge as a start point because of the shape characteristic of the flange portion even if the flange portion is apart from the end surface of the outer member, thereby forming the exterior lip while keeping its shape characteristic. The tip end of the exterior lip extends in further centrifugal direction, thereby improving the sealing performance between the outer member and the inner member. Furthermore, the gasket lip and the exterior lip become apart, so that compression of the gasket lip does not affect the exterior lip in case of the above-mentioned press-fitting, and there is no possibility that the exterior lip rises by the press-fitting.
Furthermore, when the lip base portion between the exterior lip and the gasket lip is fixed to the core member so as to cover the outer circumferential edge of the outward flange portion, the fixing strength of the fixed portion increases and the outer circumferential edge is enclosed with the lip base portion. Therefore, there is no fear of rusting of the outward flange portion and the core member, thereby improving the durability of the sealing device.
When the base portion of the gasket lip is provided with the concave relief, compression of the gasket lip caused by the fitting hardly affects the exterior lip and there is no possibility of rising of the exterior lip.
When the annular sealing device of the present invention seals the bearing space of the hub bearing, the above-mentioned problems specific to the seal ring (annular sealing device) on the hub flange side of the hub bearing are solved, the sealing performance in the bearing space of the hub bearing is improved, there is no above-mentioned defects in case of assembling the hub bearing, and assembly procedure can be rationalized.
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The embodiments of the present invention are explained referring to the attached drawings.
The seal lip member 8 includes a lip base portion 80 integrally fixed to an area of the core member 7 from the inner circumferential edge 72a of the inward flange portion 72 to the outer circumferential edge 73a of the outward flange portion 73 and includes five annular lips 81 to 85 extended concentrically from the lip base portion 80. The seal lip member 8 in the figure is constituted with a molded body made of rubber and is formed by vulcanization molding of a rubber material to the core member 7. The annular lip 81 is a radial lip (grease lip) and its diameter is reduced in centripetal direction into the bearing space 1A from a portion wrapping around the inner circumferential edge 72a so as to be formed like a cylindrical cone along the axial center L. The annular lip 81 is formed so as to slidably contact the circumferential surface of the wheel hub 3A in elastically deformed condition when assembled to the hub bearing 1. The annular lips 82, 83 are axial lips and their diameter is enlarged into the centrifugal direction opposite to the bearing space 1A from the lip base portion 80 so as to form concentric circular cones along the axial center L. The annular lips 82, 83 are formed so as to slidably contacts the disc surface of the hub flange 3a in elastically deformed condition from a rising portion of the hub flange 3a when assembled to the hub bearing 1.
The radial lip 81 and the axial lips 82, 83 slidably contact the wheel hub 3A in elastically deformed condition, thereby preventing leakage of lubricant oil such as grease filled in the bearing space 1A and intrusion of dirty water and dust into the bearing space 1A from outside, keeping a rotatable supporting relation of the inner ring 3 to the outer ring 2, and contributing long life of the hub bearing 1.
The annular lip 84 at the outermost circumference is an exterior lip, is directed to the hub flange 3a from the lip base portion 80 around the outer circumferential edge 73a, is enlarged into the centrifugal direction, and is formed as a concentric cylindrical cone around the axial center L. The exterior lip 84 is formed so as to slidably contact or to be close to a stepped portion 3aa formed on the centrifugal side of the hub flange 3a. The exterior lip 84 faces the surface of the stepped portion 3aa with a small gap “r” in
The annular lip 85 is formed so as to project opposite to the hub flange 3a (opposite side of the hub flange 3a) at the radially outward side of the abutment portion 74, namely at the non-abutment portion 75 and is a gasket lip attached so as to elastically contact the end surface 2b of the outer ring 2 along the axial center L direction. The gasket lip 85 elastically contacts the end surface 2b in compressed condition, so that the contact area is sealed and intrusion of dirty water into the bearing space 1A from the fitting portion of the core member 7 and the outer ring 2 is prevented. The radial lip 81, the axial lips 82, 83 and the gasket lip 85 shown with dotted lines in
The lip base portion 80 between the exterior lip 84 and the gasket lip 85 is integrally fixed to the core member 7 so as to cover (wrap-around) the outer circumferential edge 73a of the outward flange portion 73. Accordingly, the base portion of the exterior lip 84 and the gasket lip 85 is firmly integrated to the core member 7. Because the outer circumferential edge 73a is covered with the lip base portion 80, rusting of the outward flange portion 73 and the like is prevented. Furthermore, the outer circumferential edge 73a of the outward flange portion 73 is formed so as to further project radially outward direction than the radially outermost portion of the end surface 2b of the outer ring 2. Therefore, even if the hub flange 3a has the stepped portion 3aa as shown in the figure, the distance between the outer circumferential edge 73a as an origin of the exterior lip 84 does not substantially become large and the projecting distance of the exterior lip 84 is not required to be so large. Therefore, the exterior lip 84 can keep the shape retention performance. The tip end of the exterior lip 84 is further extended in centrifugal direction, thereby improving seal performance between the outer ring 2 and the inner ring 3. Furthermore, the gasket lip 85 and the exterior lip 84 are adapted to be separated, so that compression of the gasket lip 85 does not affect the exterior lip 84 in case of press-fit and the exterior lip 84 hardly rises.
The fixed portion of the lip base portion 80 on the hub flange 3a side of the abutment portion 74 becomes an operating portion 80a of a jig (not shown) in case of press-fit of the seal ring 5 to the inner circumference 2a of the outer ring 2 by operating the jig as shown with the outlined arrow. Namely, the jig works on the acting portion 80a as shown with the outlined arrow and the abutment portion 74 is pressed to abut the end surface 2b of the outer ring 2 and is fitted therein. The gasket lip 85 is compressed along the axial center direction L and is interposed between the non-abutment portion 75 and the end surface 2b under compressed condition. Therefore, the space between the non-abutment portion 75 and the end surface 2b is completely sealed by the action of the contact pressure caused by the elastic deformation in case of such compression, thereby preventing intrusion of dirty water and dust into the metallic contact portion of the abutment portion 74 and the end surface 2b and the metallic fitting portion of the fitting cylindrical portion 71 and the outer ring 2. The gasket lip 85 becomes compressed in the space between the non-abutment portion 75 and the end surface 2b, so that a relief of rubber constituting the gasket lip 85 is secured and elastic deformation of the gasket lip 85 by compression is smoothly executed.
The abutment portion 74 achieves metallic contact with the end surface 2b, when they are fitted in such a manner that the abutment portion 74 surely abuts the end surface 2b, the seal ring 5 can be accurately and desirably positioned to be fitted. Therefore, when the wheel hub 3A is incorporated, the elastic force of the axial lips 82, 83 to the hub flange 3a becomes a designed value and the seal performance and the rotary performance (rotary torque) of the axial lips 82, 83 can be kept at desired values. Furthermore, the small gap “r” between the exterior lip 84 and the stepped portion 3aa of the hub flange 3a can be kept at a designed value and function of preventing intrusion of dirty water and dust at this portion can be kept at designed condition.
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The sealing device of the present invention is exemplified as the seal ring 5 of the hub bearing 1 in these embodiments; however, it can be applied to the sealing device for an axle shaft which is similarly constituted. In addition to the seal lip member 8 explained as a vulcanization molded body made of rubber, it can be a molded body of elastic synthetic resin. Furthermore, the shape (including number) of each annular lip and the shape of the core member 7 are not limited to those shown in the figures. The annular sealing device of the present invention can be also used for the hub bearing in which the outer ring is rotated.
Number | Date | Country | Kind |
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2009-081335 | Mar 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/055518 | 3/29/2010 | WO | 00 | 9/22/2011 |